CN216288488U

CN216288488U - Novel high-efficient accurate busbar placer

Info

Publication number: CN216288488U
Application number: CN202122622618.XU
Authority: CN
Inventors: 冯鑫; 吕青涛
Original assignee: Suzhou Shengcheng Intelligent Equipment Co Ltd
Current assignee: Suzhou Shengcheng Intelligent Equipment Co Ltd
Priority date: 2021-10-29
Filing date: 2021-10-29
Publication date: 2022-04-12
Anticipated expiration: 2031-10-29

Abstract

The utility model discloses a novel efficient accurate bus bar placing machine which comprises a rack, a bidirectional assembly line arranged on the rack, bus bar belt feeding devices, two groups of movable sucker devices and a visual device, wherein the bus bar belt feeding devices are positioned on two sides of the bidirectional assembly line and are fixed on the rack, the two groups of movable sucker devices are arranged at the top of the rack, the visual device is arranged at the top of the rack in an array mode, outer sealing plates are arranged on the periphery and the top of the rack, each bus bar feeding device comprises an installation bottom plate, discharging assemblies fixedly arranged at two ends of the installation bottom plate, cutting and tensioning assemblies which are in butt joint with the discharging assemblies and are fixed on the installation bottom plate, and sliding pulling assemblies which are fixed on the installation bottom plate through linear guide rails are driven to slide by servo power assemblies, and a material receiving plate used for placing a bus bar is arranged on the front side of the installation bottom plate. Through the mode, the bus bar positioning device can accurately position the bus bar, automatically grab and position the bus bar, improve the working efficiency, reduce the space utilization rate and enable the whole set of equipment to run more smoothly.

Description

Novel high-efficient accurate busbar placer

Technical Field

The utility model relates to the technical field of photovoltaic module production, in particular to a novel efficient accurate bus bar placing machine.

Background

Along with the appeal of environmental protection is more and more intense, the country is also changing traditional power generation mode gradually, increase the new forms of energy, the electricity generation proportion of clean energy, wherein solar energy power generation has obtained rapid development, consequently, also rapid growth to solar energy component's demand, photovoltaic module involves in the production process with the battery piece series welding together, need place the busbar on solar panel, the placing of busbar directly influences the series welding of follow-up battery piece, it is vital to product quality, the most of adoption is that other mechanisms carry out the operation on the market at present, but there is inefficiency, put influence such as inaccuracy, also there are some equipment of placing on the market, but the structure is complicated, efficiency is slow, the electricity generation proportion of clean energy, wherein

Based on the defects, the existing technology needs to be improved, and a novel efficient accurate bus bar placing machine is designed.

SUMMERY OF THE UTILITY MODEL

The utility model mainly solves the technical problem of providing a novel efficient and accurate bus bar placing machine, which can accurately position a bus bar, automatically grab and position the bus bar, improve the working efficiency, reduce the space utilization rate, and enable the whole set of equipment to run more smoothly and position accurately.

In order to solve the technical problems, the utility model adopts a technical scheme that: the utility model provides a novel accurate busbar placer of high-efficient, this kind of novel accurate busbar placer of high-efficient includes the frame, set up two-way assembly line in the frame, be located two-way assembly line both sides and be fixed in the frame converge and take feedway, install two sets of removal sucking disc devices and the array that are used for snatching the busbar at frame top and set up in the vision device at frame top, the frame is all around and the top installs outer shrouding, busbar feedway includes mounting plate, fixed mounting in the blowing subassembly at mounting plate both ends, with blowing subassembly butt joint and be fixed in the taut subassembly that cuts on the mounting plate, be fixed in the slip on the mounting plate through linear guide and draw the material subassembly, draw the material subassembly to slide by servo power component drive, the mounting plate front side is installed and is used for placing the flitch that connects of busbar.

Preferably, the positioning pins for limiting the bus bars are inserted in the receiving plates in an array manner, the adsorption cavities are arranged in the receiving plates, adsorption holes communicated with the adsorption cavities are formed in the upper end faces of the receiving plates, connectors communicated with the adsorption cavities are mounted at the side ends of the receiving plates, and the connectors are externally connected with negative pressure equipment.

Preferably, the movable sucker device comprises an X-axis driving unit, a moving frame, Z-axis driving electric cylinders, lifting profiles, guide shafts, sucker assemblies and a vacuum generator, wherein the X-axis driving unit is arranged at the top of the rack, the X-axis driving unit drives the two moving frames to move, the moving frames are provided with the Z-axis driving electric cylinders, the Z-axis driving electric cylinders drive the lifting profiles to move, the lifting profiles are in guide connection with the moving frames through the guide shafts, the sucker assemblies with adjustable positions are arranged on the lifting profiles in an array mode, and suckers on the sucker assemblies are communicated with the vacuum generator arranged on the moving frames through pipelines; the sucking disc subassembly includes sucking disc mounting panel and sucking disc, the vertical portion of sucking disc mounting panel is provided with two mounting holes, and the screw passes on the lock attaches to the lift section bar behind the mounting hole, and the sucking disc is installed to the horizontal part of sucking disc mounting panel.

Preferably, the vision device includes crossbeam, crossbeam mounting panel, CCD camera subassembly, connecting plate, angle adjusting plate and light source, the crossbeam both ends are fixed in the frame top through the crossbeam mounting panel, install the CCD camera subassembly that three groups orientation set up on the crossbeam, install the connecting plate of the level mutually perpendicular with it on the crossbeam, the connecting plate stretches out the end and installs angle adjusting plate, and the light source is installed to the angle adjusting plate lower extreme, the connecting plate stretches out the end and is provided with the fixed orifices and uses the fixed orifices to be the semicircle slotted hole in the centre of a circle, be provided with the complex mounting hole with it on the angle adjusting plate.

Compared with the prior art, the utility model has the beneficial effects that:

the bus bar is straightened through the back-and-forth alternate movement of the bus bar feeding assembly, and the cut and straightened bus bar is moved to the solar assembly through the movement of the movable sucker device and the accurate positioning of the visual device;

the material receiving plate has the functions of positioning and adsorbing the bus bars, so that the bus bar placement accuracy is ensured;

the installation angle of the angle adjusting plate is adjustable, so that the light source can be conveniently polished at various angles, and the applicability is wide;

compact structure, operate steadily, save space, the location is accurate, efficient.

Drawings

Fig. 1 is a schematic structural diagram of a novel efficient and accurate bus bar placing machine.

Fig. 2 is a schematic diagram of an internal structure of a novel efficient precise bus bar placing machine.

Fig. 3 is a structural schematic diagram of a bus bar feeding device of a novel efficient accurate bus bar placing machine.

Fig. 4 is a partially enlarged view of fig. 3.

Fig. 5 is a schematic structural view of a movable suction cup device of a novel efficient precise bus bar placing machine.

Fig. 6 is a schematic structural view of a vision device of a novel efficient precise bus bar placing machine.

Fig. 7 is a partially enlarged view of fig. 6.

Detailed Description

The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the utility model easier to understand by those skilled in the art, and will thus define the scope of the utility model more clearly and clearly.

Referring to fig. 1 to 7, an embodiment of the present invention includes:

a novel high-efficiency accurate bus bar placer comprises a frame 1, a bidirectional assembly line 2 arranged on the frame 1, bus bar feeding devices 3 which are positioned at two sides of the bidirectional assembly line 2 and fixed on the frame 1, two groups of movable sucker devices 4 arranged at the top of the frame 1 and used for grabbing bus bars, and a vision device 5 arranged at the top of the frame 1 in an array manner, wherein outer seal plates 6 are arranged at the periphery and the top of the frame 1, the bus bar feeding device 3 comprises an installation bottom plate 31, discharging components 32 fixedly arranged at two ends of the installation bottom plate 31, a cutting tensioning component 33 which is in butt joint with the discharging components 32 and is fixed on the installation bottom plate 31, a sliding pulling component 35 which is fixed on the installation bottom plate 31 through a linear guide rail 34, the material pulling assembly 35 is driven by a servo power assembly 36 to slide, and a material receiving plate 37 for placing bus bars is installed on the front side of the installation bottom plate 31.

The positioning pins 38 used for limiting the bus bars are inserted in the material receiving plate 37 in an array mode, the material receiving plate 37 is internally provided with an adsorption cavity, the upper end face of the material receiving plate 37 is provided with an adsorption hole 370 communicated with the adsorption cavity, the side end of the material receiving plate 37 is provided with a connector 39 communicated with the adsorption cavity, and the connector 39 is externally connected with a negative pressure device.

The movable sucker device 4 comprises an X-axis driving unit 41, a transfer frame 42, a Z-axis driving electric cylinder 43, a lifting profile 44, a guide shaft 45, a sucker assembly 46 and a vacuum generator 47, wherein the X-axis driving unit 41 is arranged at the top of the frame 1, the X-axis driving unit 41 drives the two transfer frames 42 to move, the Z-axis driving electric cylinder 43 is mounted on the transfer frame 42, the Z-axis driving electric cylinder 43 drives the lifting profile 44 to move, the lifting profile 44 is connected with the transfer frame 42 in a guiding manner through the guide shaft 45, the sucker assembly 46 with adjustable position is mounted on the lifting profile 44 in an array manner, and a sucker on the sucker assembly 46 is communicated with the vacuum generator 47 arranged on the transfer frame 42 through a pipeline; the suction cup assembly 46 comprises a suction cup mounting plate 461 and a suction cup 462, two mounting holes are formed in the vertical portion of the suction cup mounting plate 461, screws penetrate through the mounting holes and then are locked on the lifting section bar 44, and the suction cup 462 is installed on the horizontal portion of the suction cup mounting plate 461.

Visual device 5 includes crossbeam 51, crossbeam mounting panel 52, CCD camera subassembly 53, connecting plate 54, angle adjusting plate 55 and light source 56, crossbeam 51 both ends are fixed in 1 top in the frame through crossbeam mounting panel 52, install the CCD camera subassembly 53 that three groups orientation set up on crossbeam 51, install the connecting plate 54 with it level mutually perpendicular on crossbeam 51, and connecting plate 54 stretches out the end and installs angle adjusting plate 55, and light source 56 is installed to angle adjusting plate 55 lower extreme, connecting plate 54 stretches out the end and is provided with fixed orifices 541 and uses the semicircle notch 542 of fixed orifices 541 as the centre of a circle, be provided with complex mounting hole with it on angle adjusting plate 55, angle adjusting plate 55 installation angle is adjustable, is convenient for each angle to polish, extensive applicability.

When the novel efficient and accurate bus bar placing machine works, a solar panel is conveyed to a bidirectional assembly line 2 at the bottom of a rack 1, a bus bar coil is mounted on a material placing component 32 and connected with a cutting and tensioning component 33, the cutting and tensioning component 33 and a sliding material pulling component 35 move simultaneously to straighten and cut the bus bar to a set length, the bus bar is arranged on a material receiving plate 37, a movable sucking disc device 4 works, the bus bar after being cut and straightened is adsorbed on a sucking disc component 46 under the action of a vacuum emitter 47 through the up-and-down movement of a Z-axis driving electric cylinder 43, and the bus bar is accurately placed at a fixed position of the solar panel on the bidirectional assembly line 2 at the bottom according to the data transmitted back by a visual device 5 through the back-and-forth movement of an X-axis driving unit 41, so that the whole work process of placing and collecting bus bar of the solar panel is completed.

The novel efficient and accurate bus bar placing machine is compact in structure and stable in operation, and can accurately position a bus bar, automatically grab and place the bus bar in a positioning mode, improve the working efficiency, reduce the space utilization rate, enable the whole set of equipment to run more smoothly and accurately.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims

1. The utility model provides a novel machine is placed to high-efficient accurate busbar which characterized in that: this kind of novel high-efficient accurate busbar placer includes the frame, set up two-way assembly line in the frame, be located two-way assembly line both sides and be fixed in the frame converge and take feedway, install two sets of removal sucking disc devices and the array that are used for snatching the busbar at frame top and set up in the vision device at frame top, the frame is all around and the top installs outer shrouding, busbar feedway includes mounting plate, fixed mounting in the blowing subassembly at mounting plate both ends, with blowing subassembly butt joint and be fixed in the cutting tensioning subassembly on the mounting plate, be fixed in the slip on the mounting plate through linear guide and draw the material subassembly, draw the material subassembly to slide by servo power component drive, the mounting plate front side is installed and is used for placing the flitch that connects of busbar.

2. The novel efficient precision bus bar placement machine as recited in claim 1, wherein: the locating pins for limiting the bus bars are inserted in the material receiving plates in an array mode, the adsorption cavities are arranged in the material receiving plates in an embedded mode, adsorption holes communicated with the adsorption cavities are formed in the upper end faces of the material receiving plates, connectors communicated with the adsorption cavities are installed at the side ends of the material receiving plates, and the connectors are externally connected with negative pressure equipment.

3. The novel efficient precision bus bar placement machine as recited in claim 1, wherein: the movable sucker device comprises an X-axis driving unit, a moving frame, Z-axis driving electric cylinders, lifting profiles, guide shafts, sucker assemblies and a vacuum generator, wherein the X-axis driving unit is arranged at the top of the rack, the X-axis driving unit drives the two moving frames to move, the moving frames are provided with the Z-axis driving electric cylinders, the Z-axis driving electric cylinders drive the lifting profiles to move, the lifting profiles are connected with the moving frames in a guiding mode through the guide shafts, the position-adjustable sucker assemblies are arranged on the lifting profiles in an array mode, and suckers on the sucker assemblies are communicated with the vacuum generator arranged on the moving frames through pipelines; the sucking disc subassembly includes sucking disc mounting panel and sucking disc, the vertical portion of sucking disc mounting panel is provided with two mounting holes, and the screw passes on the lock attaches to the lift section bar behind the mounting hole, and the sucking disc is installed to the horizontal part of sucking disc mounting panel.

4. The novel efficient precision bus bar placement machine as recited in claim 1, wherein: the vision device includes crossbeam, crossbeam mounting panel, CCD camera subassembly, connecting plate, angle adjusting plate and light source, the crossbeam both ends are fixed in the frame top through the crossbeam mounting panel, install the CCD camera subassembly that three groups orientation set up on the crossbeam, install the connecting plate of level mutually perpendicular with it on the crossbeam, the connecting plate stretches out the end and installs angle adjusting plate, and the light source is installed to the angle adjusting plate lower extreme, the connecting plate stretches out the end and is provided with the fixed orifices and uses the fixed orifices to be the semicircle slotted hole in the centre of a circle, be provided with the complex mounting hole with it on the angle adjusting plate.