CN216264453U - Roller bearing mounting machine - Google Patents
Roller bearing mounting machine Download PDFInfo
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- CN216264453U CN216264453U CN202122602185.1U CN202122602185U CN216264453U CN 216264453 U CN216264453 U CN 216264453U CN 202122602185 U CN202122602185 U CN 202122602185U CN 216264453 U CN216264453 U CN 216264453U
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Abstract
The utility model relates to a roller bearing mounting machine which comprises a roller clamping mechanism, a bearing feeding mechanism, a bearing carrying mechanism, a roller feeding mechanism, a roller carrying mechanism, a bearing assembling mechanism and a roller discharging mechanism, wherein the bearing assembling mechanism is arranged at two ends of the roller clamping mechanism, a roller is moved to the roller clamping mechanism from the roller feeding mechanism and clamped by the roller carrying mechanism, a bearing is transported to the bearing assembling mechanism from the bearing feeding mechanism by the bearing carrying mechanism, the bearing is driven by the bearing assembling mechanism to be mounted at two ends of the roller, and the roller carrying mechanism moves the mounted roller to the roller discharging mechanism. Above-mentioned roller bearing mounting plate can upgrade traditional manual assembly's mode for machine automatic assembly, in the both ends automatic installation bearing of roller, can improve assembly efficiency, reduces the cost of labor to improve the assembly uniformity, guarantee that every roller of accomplishing the installation is all the same, to the damage of roller and bearing when effectively reducing the assembly, improve the yields of product.
Description
Technical Field
The utility model relates to the technical field of roller bearing installation equipment, in particular to a roller bearing installation machine.
Background
The bearing is installed to the both ends of roller through the manual work to present roller bearing mounting means, and this kind of mounting means assembly efficiency is low, and the cost of labor is high moreover, causes roller manufacturing cost high, and in addition, the position that adopts the mode of artifical installation can't ensure to install the bearing in the roller at every turn all is the same, easy production error, and the bearing is more meticulous, and artifical installation causes the damage to the bearing easily, leads to the yields of installation not high.
SUMMERY OF THE UTILITY MODEL
The utility model mainly aims to provide a roller bearing mounting machine, which is used for solving the technical problem and can automatically mount a bearing in a roller.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a roller bearing mounting machine comprises a frame, a roller clamping mechanism, a bearing feeding mechanism, a bearing carrying mechanism, a roller feeding mechanism, a roller carrying mechanism, a bearing assembling mechanism and a roller discharging mechanism which are arranged on the frame, the bearing assembling mechanisms are arranged at two ends of the roller clamping mechanism, the roller carrying mechanism moves the roller from the roller feeding mechanism to the roller clamping mechanism, the roller clamping mechanism clamps the roller, the bearing handling mechanism transports the bearing from the bearing feeding mechanism to the output end of the bearing assembling mechanism, and aligned with the end of the roller, the bearing assembly mechanism drives the bearings to be mounted at the two ends of the roller, the roller clamping mechanism is opened after the assembly is finished, the roller carrying mechanism moves the roller which is installed to the roller discharging mechanism for storage.
As a preferred technical scheme, the roller clamping mechanism comprises a clamping unit, a first placing seat and a second placing seat, the first placing seat is arranged on one side of the clamping unit and is close to the roller feeding mechanism, and the second placing seat is arranged on the other side of the clamping unit and is close to the roller blanking mechanism.
As a preferable technical solution, the clamping unit includes two clamping cylinders, two clamping rails, two V-shaped clamping blocks and a clamping seat, the two V-shaped clamping blocks are driven by the clamping cylinders to move relatively along the clamping rails, and the clamping seat is disposed between the two V-shaped clamping blocks.
As a preferred technical solution, the roller carrying mechanism includes a feeding carrying assembly, a linkage carrying assembly, a discharging carrying assembly and a roller carrying guide rail, the feeding carrying assembly, the linkage carrying assembly and the discharging carrying assembly respectively move along the roller carrying guide rail, the feeding carrying assembly moves an unmounted roller from the roller feeding mechanism to the first placing seat, the linkage carrying assembly moves an unmounted roller from the first placing seat to the clamping unit and simultaneously moves an installed roller from the clamping unit to the second placing seat, and the discharging carrying assembly moves an installed roller from the second placing seat to the roller discharging mechanism.
As a preferred technical scheme, roller feed mechanism includes roller lifting component, roller workbin subassembly and the sensor that targets in place, and roller workbin subassembly sets up in roller lifting component's upper end, and the roller that does not install is stored in the roller workbin subassembly, the sensor that targets in place with the top of roller workbin subassembly aligns.
As a preferred technical scheme, the bearing feeding mechanism comprises a charging barrel, a throttle valve and a piston, the bearings are stored in the charging barrel in an orderly mode, the piston moves in the charging barrel, the throttle valve is arranged at the end portion of the charging barrel and communicated with positive air pressure to drive the piston to push the bearing to move.
As a preferred technical solution, the bearing feeding mechanism further includes a position sensor and a material presence sensor, and the position sensor and the material presence sensor are aligned with the other end of the cartridge.
As a preferred technical scheme, the bearing carrying mechanism comprises a bearing carrying guide rail, a transverse carrying cylinder, a longitudinal carrying cylinder, a bearing clamping cylinder and a bearing clamping profiling block, the transverse carrying cylinder drives the longitudinal carrying cylinder to move along the bearing carrying guide rail, the longitudinal carrying cylinder drives the bearing clamping cylinder to drive downwards, and the bearing clamping cylinder drives the bearing clamping profiling block to clamp a bearing on the charging barrel.
As a preferred technical scheme, the bearing assembling mechanism comprises a bearing assembling guide rail, a bearing pressing cylinder, a wearable bearing cylinder, an assembling movable seat and a profiling block, the bearing pressing cylinder drives the assembling movable seat to move along the bearing assembling guide rail, the wearable bearing cylinder is arranged on the assembling movable seat, and the wearable bearing cylinder drives the profiling block to move.
As a preferable technical scheme, the shape of the contour block is matched with the inner surface of the bearing.
The utility model has the beneficial effects that: above-mentioned roller bearing mounting plate can upgrade traditional manual assembly's mode for machine automatic assembly, can improve assembly efficiency in the both ends automatic installation bearing of roller, reduces the cost of labor to improve the assembly uniformity, guarantee that every roller of accomplishing the installation is all the same, to the damage of roller and bearing when effectively reducing the assembly, improve the yields of product.
Drawings
FIG. 1 is a schematic structural diagram of a roller bearing mounting machine according to the present invention;
FIG. 2 is a schematic structural diagram of a roller clamping mechanism according to the present invention;
FIG. 3 is a schematic structural diagram of a bearing feeding mechanism according to the present invention;
FIG. 4 is a schematic structural view of a bearing handling mechanism according to the present invention;
FIG. 5 is a schematic structural diagram of a roller feeding mechanism according to the present invention;
FIG. 6 is a schematic structural view of a roller handling mechanism according to the present invention;
fig. 7 is a schematic structural view of a bearing mounting mechanism according to the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.
As shown in figure 1, a roller bearing mounting machine comprises a frame 1, a roller clamping mechanism 2, a bearing feeding mechanism 3, a bearing carrying mechanism 4, a roller feeding mechanism 5, a roller carrying mechanism 6, a bearing assembling mechanism 7 and a roller blanking mechanism 8, wherein the roller clamping mechanism 2, the bearing feeding mechanism 6, the roller carrying mechanism 7 and the roller blanking mechanism 8 are arranged on the frame 1, a roller is moved from the roller feeding mechanism 5 to the roller clamping mechanism 2 by the roller carrying mechanism 6, the roller clamping mechanism 2 clamps the roller to fix the roller and prevent the roller from moving when being mounted, the bearing carrying mechanism 4 transports a bearing from the bearing feeding mechanism 3 to the output end of the bearing assembling mechanism 7 and aligns with the end of the roller on the roller clamping mechanism 2, the bearing assembling mechanism 7 drives the bearing to be mounted to the two ends of the roller, the bearing assembling mechanism 7 is convenient to mount, after the assembly is completed, the roller clamping mechanism 2 is opened, the roller carrying mechanism 6 is convenient to carry the roller, roller transport mechanism 6 removes the roller of accomplishing the installation and stores in roller unloading mechanism 8, and roller feed mechanism 5 is the same with roller unloading mechanism 8's structure size, and bearing feed mechanism 3, bearing transport mechanism 4 and bearing assembly devices 7 are equipped with two respectively, and roller clamping mechanism 2's both ends are located respectively to two bearing assembly devices 7, can be in the both ends of roller respectively to roller installation bearing.
As shown in fig. 2, the roller clamping mechanism 2 includes a clamping unit 21, a first placing seat 22, a second placing seat 23 and a roller detector 24, the first placing seat 22 is disposed on one side of the clamping unit 21 and is close to the roller feeding mechanism 5 for placing the roller without the bearing, the second placing seat 23 is disposed on the other side of the clamping unit 21 and is close to the roller blanking mechanism 8 for placing the roller with the bearing installed, the clamping unit 21 is used for fixing the roller with the bearing being installed, and the roller detector 24 is disposed below the first placing seat 22 and the second placing seat 23 respectively for detecting whether the roller is stored in the first placing seat 22 and the second placing seat 23. The clamping unit 21 comprises a clamping cylinder 211, a clamping slider 212, a clamping guide rail 213, two V-shaped clamping blocks 214, two clamping placing seats 215 and a clamping sensor 216, wherein the clamping slider 212 moves along the clamping guide rail 213, the V-shaped clamping blocks 214 are fixedly arranged on the clamping slider 212, the two clamping sliders 212 and the two V-shaped clamping blocks 214 are respectively arranged, the clamping cylinder 211 drives the two V-shaped clamping blocks 214 to move relatively, the clamping placing seats 215 are arranged between the two V-shaped clamping blocks 214 and used for placing rollers on which bearings are installed, the clamping sensor 216 is arranged on the lower side of the clamping placing seats 215 and used for sensing whether rollers exist on the clamping placing seats 215, and when the clamping sensor 216 senses that the rollers are placed on the clamping placing seats 215, the clamping cylinder 211 drives the two V-shaped clamping blocks 214 to move relatively along the clamping guide rail 213 so as to clamp the rollers.
As shown in fig. 3, the bearing feeding mechanism 3 includes a cylinder 31, a throttle valve 32, a piston 33, a position sensor 34 and a material existence sensor 35, the bearings are arranged in order and stored in the cylinder 31, the piston 33 moves in the cylinder 31, the throttle valve 32 is disposed at an end of the cylinder 31 and is communicated with an air pump, the position sensor 34 and the material existence sensor 35 are aligned with the other end of the cylinder 31, when the throttle valve 32 is supplied with positive air pressure, the piston 33 is driven to move, the bearing is driven to move towards one end far away from the throttle valve 32, and when the position sensor 34 senses that the bearing moves to a specified position, the throttle valve 32 stops supplying air; when the material-free sensor 35 detects that all the bearings in the material barrel 31 are completely loaded, an alarm is given to remind an operator to load the materials.
As shown in fig. 4, the bearing conveying mechanism 4 includes a bearing conveying rail 41, a transverse conveying cylinder 42, a longitudinal conveying cylinder 43, a bearing clamping cylinder 44 and a bearing clamping profiling block 45, the transverse conveying cylinder 42 drives the longitudinal conveying cylinder 43 to move along the bearing conveying rail 41, the longitudinal conveying cylinder 43 drives the bearing clamping cylinder 44 to drive downwards, the bearing clamping cylinder 44 drives the bearing clamping profiling block 45 to clamp the bearing on the barrel 31 and move the bearing to the bearing assembling mechanism 7.
As shown in fig. 5, the roller feeding mechanism 5 comprises a roller lifting assembly 51, a roller bin assembly 52 and a sensor 53 in place, the roller bin assembly 52 is arranged at the upper end of the roller lifting assembly 51, rollers which are not installed are stored in the roller bin assembly 52, the sensor 53 in place is aligned with the top of the roller bin assembly 52, the rollers are divided into a plurality of groups, each group of rollers are longitudinally arranged and are separated through the roller bin assembly 52, each group of rollers is provided with the sensor 53 in place, and the rollers can be adsorbed by the roller carrying mechanism 6 in order. When the in-place sensors 53 respectively recognize that the rollers at the top in each group of rollers of the roller bin assembly 52 have finished feeding, the roller lifting assembly 51 drives the rollers to be lifted to the top of the roller bin assembly 52, and when each in-place sensor 53 senses the rollers, the roller lifting assembly 51 stops driving. The roller lifting assembly 51 comprises a roller feeding motor 511, a roller screw rod 512, a roller guide shaft 513, a roller supporting plate 514, a roller movable plate 515 and a roller fixing plate 516, the roller bin assembly 52 is fixed on the roller fixing plate 516, two ends of the roller guide shaft 513 are fixedly connected with the roller supporting plate 514 and the roller movable plate 515 respectively, the roller guide shaft 513 is arranged on the roller fixing plate 516 in a penetrating manner, one end of the roller screw rod 512 is connected with the roller fixing plate 516, the other end of the roller screw rod is connected with the roller feeding motor 511, the roller movable plate 515 is meshed with the roller screw rod 512, the roller feeding motor 511 drives the roller screw rod 512 to rotate, the roller movable plate 515 is driven to axially move along the roller guide shaft 513, the roller supporting plate 514 is driven to push the roller to move, and the position of the roller is lifted.
The structural size of the roller feeding mechanism 5 is the same as that of the roller discharging mechanism 8, and the rollers on which the bearings are mounted are orderly arranged in the roller discharging mechanism 8 by the roller carrying mechanism 6.
As shown in fig. 6, the roller carrying mechanism 6 includes a feeding carrying assembly 61, a linkage carrying assembly 62, a discharging carrying assembly 63 and a roller carrying rail 64, the feeding carrying assembly 61, the linkage carrying assembly 62 and the discharging carrying assembly 63 respectively move along the roller carrying rail 64, the feeding carrying assembly 61 is used for carrying the roller without the bearing from the roller feeding mechanism 5 to the first placing seat 22, the linkage carrying assembly 62 is used for moving the roller without the bearing from the first placing seat 22 to the clamping unit 21 and simultaneously moving the roller which is originally located at the clamping unit 21 and is completely installed to the second placing seat 23, and the discharging carrying assembly 63 is used for moving the roller with the bearing installed from the second placing seat 23 to the roller discharging mechanism 8 for storage. The material loading and carrying assembly 61 comprises a material loading and carrying motor 611, a material loading and carrying cylinder 612 and a material loading sucker assembly 613, wherein the material loading and carrying motor 611 drives the material loading and carrying cylinder 612 to move along the roller carrying guide rail 64, the material loading and carrying cylinder 612 drives the material loading sucker assembly 613 to move, and the material loading sucker assembly 613 adsorbs the roller so as to carry the roller which is not finished to be provided with the bearing. Linkage transport subassembly 62 drives actuating cylinder 621 including the linkage, linkage transport cylinder 622, linkage sucking disc subassembly 623 and linkage connecting plate 624, linkage drives actuating cylinder 621 and drives linkage connecting plate 624 and remove along roller transport guide rail 64, linkage transport cylinder 622 and linkage sucking disc subassembly 623 are equipped with two respectively, two linkage transport cylinders 622 set up respectively in the both ends of linkage connecting plate 624, linkage transport cylinder 622 drives linkage sucking disc subassembly 623 and removes, sucking disc subassembly 623 adsorbs the roller, two sucking disc subassemblies 623 can adsorb the roller of unfinished installation bearing and the roller that has accomplished the installation bearing respectively. Unloading transport subassembly 63 is including unloading transport motor 631, unloading transport cylinder 632 and unloading sucking disc subassembly 623, and unloading transport motor 631 drive unloading transport cylinder 632 removes along roller transport guide rail 64, and unloading transport cylinder 632 drive unloading sucking disc subassembly 623 removes, and sucking disc subassembly 623 adsorbs the roller to the roller of installation bearing has been accomplished in the transport.
As shown in fig. 7, the bearing assembling mechanism 7 includes a bearing assembling guide rail 71, a bearing pressing cylinder 72, a bearing wearing cylinder 73, an assembling movable seat 74 and a profiling block 75, the bearing pressing cylinder 72 drives the assembling movable seat 74 to move along the bearing assembling guide rail 71, the bearing wearing cylinder 73 is arranged on the assembling movable seat 74, the bearing wearing cylinder 73 drives the profiling block 75 to move, the profiling block 75 is matched with the inner side of the bearing and can be relatively fixed with the bearing, when the bearing is moved to the bearing assembling mechanism 7 by the bearing carrying mechanism 4, the bearing wearing cylinder 73 drives the profiling block 75 to move, so that the profiling block 75 is clamped into the inner ring of the bearing, the bearing pressing cylinder 72 drives the assembling movable seat 74 to move, the bearing is installed into the roller, after the installation, the bearing wearing cylinder 73 is reset, so that the bearing is kept in the roller, the bearing pressing cylinder 72 is reset, and finishing the assembly of the bearing.
Before the roller bearing mounting machine is used, an operator can put rollers in the roller bin assembly 52 and the bearings in the material barrel 31 in an orderly arrangement mode, when the roller bearing mounting machine is used, positive air pressure is introduced into the throttle valve 32 to drive the piston 33 to move and drive the bearings to move towards one ends far away from the throttle valve 32, when the in-place sensor 34 senses that the bearings move to the designated position, the throttle valve 32 stops ventilation, and the transverse carrying air cylinder 42 and the longitudinal carrying air cylinder 43 drive the bearing clamping profiling blocks 45 to move to the designated position. The bearing clamping cylinder 44 drives the bearing to clamp the profiling block 45 on the charging barrel 31 to clamp the bearing, the transverse carrying cylinder 42 and the longitudinal carrying cylinder 43 are driven again to enable the bearing to be aligned with the profiling block 75, the bearing wearing cylinder 73 drives the profiling block 75 to move, and the profiling block 75 is clamped into the inner ring of the bearing to complete the loading of the bearing. The roller that material loading transport subassembly 61 will not install the bearing is carried to first placing seat 22 from roller workbin subassembly 52 on, linkage transport subassembly 62 removes the roller to clamping unit 21 from first placing seat 22, die clamping cylinder 211 drives two V type clamp splice 214 relative displacement, with the tight roller of clamp, bearing compresses tightly cylinder 72 drive assembly sliding seat 74 and removes, install the bearing in the roller, after the installation, wear bearing cylinder 73 and reset, make the bearing remain in the roller, bearing compresses tightly cylinder 72 and resets, accomplish the assembly of bearing. After the assembly is completed, the linkage carrying assembly 62 moves the roller which is originally located in the clamping unit 21 and is installed to the second placing seat 23, and the blanking carrying assembly 63 moves the roller which is installed with the bearing to the roller blanking mechanism 8 from the second placing seat 23 for storage.
The above-described embodiments are merely preferred examples of the present invention, and not intended to limit the scope of the utility model, so that equivalent changes or modifications in the structure, features and principles of the utility model described in the claims should be included in the claims.
Claims (10)
1. A roller bearing mounting machine is characterized by comprising a frame, a roller clamping mechanism, a bearing feeding mechanism, a bearing carrying mechanism, a roller feeding mechanism, a roller carrying mechanism, a bearing assembling mechanism and a roller discharging mechanism which are arranged on the frame, the bearing assembling mechanisms are arranged at two ends of the roller clamping mechanism, the roller carrying mechanism moves the roller from the roller feeding mechanism to the roller clamping mechanism, the roller clamping mechanism clamps the roller, the bearing handling mechanism transports the bearing from the bearing feeding mechanism to the output end of the bearing assembling mechanism, and aligned with the end of the roller, the bearing assembly mechanism drives the bearings to be mounted at the two ends of the roller, the roller clamping mechanism is opened after the assembly is finished, the roller carrying mechanism moves the roller which is installed to the roller discharging mechanism for storage.
2. The roller bearing mounting machine according to claim 1, wherein the roller clamping mechanism includes a clamping unit, a first placing seat and a second placing seat, the first placing seat is disposed on one side of the clamping unit and is close to the roller feeding mechanism, and the second placing seat is disposed on the other side of the clamping unit and is close to the roller blanking mechanism.
3. The roller bearing mounting machine according to claim 2, wherein the clamping unit comprises two clamping cylinders, two clamping rails, two V-shaped clamping blocks and a clamping seat, the two clamping cylinders drive the two V-shaped clamping blocks to move relatively along the clamping rails, and the clamping seat is arranged between the two V-shaped clamping blocks.
4. The roller bearing mounting machine according to claim 2 or 3, wherein the roller carrying mechanism includes a loading carrying assembly, a linkage carrying assembly, a blanking carrying assembly and a roller carrying rail, the loading carrying assembly, the linkage carrying assembly and the blanking carrying assembly respectively move along the roller carrying rail, the loading carrying assembly moves the unmounted roller from the roller loading mechanism to the first placing seat, the linkage carrying assembly moves the unmounted roller from the first placing seat to the clamping unit and simultaneously moves the mounted roller from the clamping unit to the second placing seat, and the blanking carrying assembly moves the mounted roller from the second placing seat to the roller blanking mechanism.
5. The roller bearing mounting machine of claim 4, wherein the roller feed mechanism includes a roller hoist assembly, a roller bin assembly disposed at an upper end of the roller hoist assembly in which the unmounted roller is stored, and an in-position sensor aligned with a top of the roller bin assembly.
6. The roller bearing mounting machine according to claim 5, wherein the bearing feeding mechanism comprises a cylinder, a throttle valve and a piston, the bearings are arranged in the cylinder, the piston moves in the cylinder, the throttle valve is arranged at the end of the cylinder, and the throttle valve is communicated with positive air pressure to drive the piston to push the bearings to move.
7. The roller bearing mounting machine of claim 6, wherein the bearing feed mechanism further comprises a presence sensor and a absence sensor, the presence sensor and the absence sensor being aligned with the other end of the cartridge.
8. The roller bearing mounting machine of claim 6, wherein the bearing handling mechanism comprises a bearing handling rail, a transverse handling cylinder, a longitudinal handling cylinder, a bearing clamping cylinder and a bearing clamping profile block, the transverse handling cylinder drives the longitudinal handling cylinder to move along the bearing handling rail, the longitudinal handling cylinder drives the bearing clamping cylinder to drive downwards, and the bearing clamping cylinder drives the bearing clamping profile block to clamp a bearing on the cartridge.
9. The roller bearing assembling machine according to claim 8, wherein the bearing assembling mechanism comprises a bearing assembling guide rail, a bearing pressing cylinder, a bearing wearing cylinder, an assembling movable seat and a profile block, the bearing pressing cylinder drives the assembling movable seat to move along the bearing assembling guide rail, the bearing wearing cylinder is arranged on the assembling movable seat, and the bearing wearing cylinder drives the profile block to move.
10. The roller bearing mounting machine of claim 9, wherein the shape of the shaped blocks matches the inner surface of the bearing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202122602185.1U CN216264453U (en) | 2021-10-27 | 2021-10-27 | Roller bearing mounting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202122602185.1U CN216264453U (en) | 2021-10-27 | 2021-10-27 | Roller bearing mounting machine |
Publications (1)
Publication Number | Publication Date |
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CN216264453U true CN216264453U (en) | 2022-04-12 |
Family
ID=81073598
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202122602185.1U Active CN216264453U (en) | 2021-10-27 | 2021-10-27 | Roller bearing mounting machine |
Country Status (1)
Country | Link |
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CN (1) | CN216264453U (en) |
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2021
- 2021-10-27 CN CN202122602185.1U patent/CN216264453U/en active Active
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