CN116587007A - Automatic production line of magnetic system - Google Patents

Automatic production line of magnetic system Download PDF

Info

Publication number
CN116587007A
CN116587007A CN202310813842.8A CN202310813842A CN116587007A CN 116587007 A CN116587007 A CN 116587007A CN 202310813842 A CN202310813842 A CN 202310813842A CN 116587007 A CN116587007 A CN 116587007A
Authority
CN
China
Prior art keywords
carrier
magnetic system
coil
assembly
track
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310813842.8A
Other languages
Chinese (zh)
Inventor
郑温博
李俊杰
杨家隆
余财富
余财发
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Zhengtong Precision Technology Co ltd
Original Assignee
Zhejiang Zhengtong Precision Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Zhengtong Precision Technology Co ltd filed Critical Zhejiang Zhengtong Precision Technology Co ltd
Priority to CN202310813842.8A priority Critical patent/CN116587007A/en
Publication of CN116587007A publication Critical patent/CN116587007A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06Metal-working plant comprising a number of associated machines or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention provides an automatic production line of a magnetic system, which belongs to the technical field of magnetic system processing and comprises a coil winding machine, a coil transmission machine, a coil assembly welding machine, a coil assembly transmission machine, a magnetic system assembly machine, a magnetic system transmission machine, a magnetic system disc arranging machine and a control system; according to the invention, an automatic production line of a magnetic system is formed by a coil winding machine, a coil transmission machine, a coil assembly welding machine, a coil assembly transmission machine, a magnetic system assembling machine, a magnetic system transmission machine and a magnetic system swaying disc machine, the coil winding, the coil assembly welding, the magnetic system assembling and the magnetic system swaying disc are integrated, the structural layout is reasonable, the matching operation time is reduced, the operation is efficient and smooth, the problems of processing dispersion, quality dispersion and labor and equipment resource waste in manual production are solved, the damage to parts is reduced, the production efficiency is improved, and the stability and consistency of the product quality are ensured.

Description

Automatic production line of magnetic system
Technical Field
The invention relates to the technical field of magnetic system processing, in particular to an automatic production line of a magnetic system.
Background
The magnetic system is an important component installed inside the circuit breaker, for example, the prior art discloses a patent with publication number CN206516586U or a patent with publication number CN210092015U, and the magnetic system in the circuit breaker disclosed in such patent generally comprises a coil assembly, a wiring terminal, a bolt and an iron core, wherein the coil assembly comprises a coil, a wiring board and a contact, the coil comprises two pins which are respectively welded with the wiring board and the contact, the wiring board penetrates through the wiring terminal and is fixed by adopting the bolt, and the iron core penetrates into the coil. The patent with publication number CN114083281B discloses automatic assembly equipment for magnetic assemblies, which is automatic equipment for realizing the welding of two pins of a coil and a wiring board and a contact, but manual intervention is also required for the assembly of the whole magnetic system, especially the assembly of the wiring board, the wiring terminal and a bolt is required to consume a large amount of working hours, meanwhile, the circulation of semi-finished products and the swinging plate of a final finished product among each procedure are easy to damage, the defective percentage is high, the efficiency is low and the like.
Disclosure of Invention
The invention aims to overcome the defects and the shortcomings of the prior art and provides an automatic production line of a magnetic system.
The technical scheme adopted by the invention is as follows: the automatic production line of the magnetic system comprises a coil winding machine, a coil assembly welding machine, a magnetic system assembling machine, a magnetic system swaying disc machine and a control system, wherein a coil transmission machine is arranged between the coil winding machine and the coil assembly welding machine, a coil assembly transmission machine is arranged between the coil assembly welding machine and the magnetic system assembling machine, and a magnetic system transmission machine is arranged between the magnetic system assembling machine and the magnetic system swaying disc machine; the coil winding machine is used for winding coils, the coil assembly welding machine is used for welding wiring boards and contacts on the coils, the magnetic system assembling machine is used for installing iron cores, wiring terminals and bolts on the coil assemblies, and the magnetic system swaying machine is used for swaying magnetic systems into stacks; the coil conveyor is used for conveying the coils to the coil assembly welding machine; the coil assembly conveyor comprises a coil assembly blanking clamping jaw, a carrier circulating rail and a coil assembly feeding clamping jaw, wherein a carrier is arranged on the carrier circulating rail, and the coil assembly conveyor is used for driving the carrier to circulate through the coil assembly blanking clamping jaw and the coil assembly feeding clamping jaw through the carrier circulating rail so as to realize that the coil assembly is conveyed to the magnetic system assembly machine by the coil assembly welding machine; the magnetic system conveyor comprises a magnetic system discharging clamp hand, a carrier unilateral rotary rail and a carrier manipulator, wherein a carrier is arranged on the carrier unilateral rotary rail, the carrier unilateral rotary rail drives an empty carrier to pass through the magnetic system discharging clamp hand, one side of the carrier unilateral rotary rail, which is close to a magnetic system disc arranging machine, is provided with a carrier outlet area and a carrier inlet area, and the carrier unilateral rotary rail is used for transferring the empty carrier from the magnetic system disc arranging machine to the carrier inlet area and transferring the carrier filled with the magnetic system from the carrier outlet area to the magnetic system disc arranging machine for disc arranging; the carrier is provided with a magnetic system limiting part, and the magnetic system limiting part is used for limiting the coil assembly and the magnetic system.
The beneficial effects of the invention are as follows: according to the invention, an automatic production line of a magnetic system is formed by a coil winding machine, a coil transmission machine, a coil assembly welding machine, a coil assembly transmission machine, a magnetic system assembling machine, a magnetic system transmission machine and a magnetic system swaying disc machine, the coil winding, the coil assembly welding, the magnetic system assembling and the magnetic system swaying disc are integrated, the structural layout is reasonable, the matching operation time is reduced, the operation is efficient and smooth, the problems of processing dispersion, quality dispersion and labor and equipment resource waste in manual production are solved, the damage to parts is reduced, the production efficiency is improved, and the stability and consistency of the product quality are ensured.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are required in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that it is within the scope of the invention to one skilled in the art to obtain other drawings from these drawings without inventive faculty.
FIG. 1 is a schematic diagram of a coil winder in accordance with the present invention; FIG. 2 is a schematic view of a wire feeding mechanism according to the present invention; FIG. 3 is a schematic view of a wire feeding mechanism according to the present invention; FIG. 4 is a schematic view of a winding mechanism according to the present invention; FIG. 5 is a schematic diagram of a first pin bending assembly according to the present invention; FIG. 6 is a schematic view of a wire feed auxiliary assembly of the present invention; FIG. 7 is a schematic view of a severing assembly of the present invention; FIG. 8 is a schematic view of a coil top assembly of the present invention; FIG. 9 is a schematic view of a winding spindle assembly according to the present invention; FIG. 10 is a partial schematic view of a winding spindle assembly according to the present invention; FIG. 11 is a schematic diagram I of a coil discharge mechanism according to the present invention; FIG. 12 is a second schematic view of the coil discharge mechanism of the present invention; FIG. 13 is a third schematic view of the coil discharge mechanism of the present invention;
FIG. 14 is a schematic view of a coil assembly conveyor according to the present invention; FIG. 15 is a partial schematic view of a coil assembly conveyor according to the present invention; FIG. 16 is a second schematic view of a portion of a coil assembly conveyor according to the present invention;
FIG. 17 is a schematic diagram of a magnetic system assembly machine according to the present invention; FIG. 18 is a schematic view of a magnetic system clamp according to the present invention; FIG. 19 is a schematic view of a core assembler station according to the present invention; FIG. 20 is a schematic view of a terminal assembly station according to the present invention; FIG. 21 is a schematic view of a first clamp rotary station of the present invention; FIG. 22 is a schematic view of a lock bolt centering mechanism of the present invention; FIG. 23 is a schematic view of a bolt dispensing mechanism according to the present invention; FIG. 24 is a schematic view of a lock bolt mechanism of the present invention;
FIG. 25 is a schematic view of a portion of a magnetic system conveyor according to the present invention; FIG. 26 is a schematic diagram of a portion of a magnetic system conveyor according to the present invention;
FIG. 27 is a schematic illustration of a magnetic system wobble plate machine in accordance with the invention; FIG. 28 is a second schematic diagram of a magnetic system wobble plate machine according to the invention; FIG. 29 is a schematic view of a first magnet system cartridge of the present invention; FIG. 30 is a schematic diagram of a magnetic system carrier platter movement mechanism according to the invention; fig. 31 is an enlarged view at a in fig. 30.
Detailed Description
The application will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic representations which merely illustrate the basic structure of the application and therefore show only the structures which are relevant to the application.
In the description of the present application, it should be understood that the terms "longitudinal," "radial," "length," "width," "thickness," "upper," "lower," "left," "right," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, are merely for convenience in describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application. In the description of the present application, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.
In the description of the present application, it should be noted that, in the embodiments of the present application, all the expressions "first" and "second" are used for distinguishing two entities with the same name and non-same parameters, and it is noted that the "first" and "second" are merely for convenience of description, and should not be construed as limiting the embodiments of the present application, and the following embodiments are not described in any way.
As shown in fig. 1 to 31, an embodiment of the present application is provided:
the utility model provides an automatic production line of magnetic system, its is including coil coiling machine 1, coil assembly welding machine 2, magnetic system assembly machine 3, magnetic system wobble plate machine 4 and control system, be provided with the coil conveyer between coil coiling machine 1 and the coil assembly welding machine 2, be provided with coil assembly conveyer 5 between coil assembly welding machine 2 and the magnetic system assembly machine 3, be provided with magnetic system conveyer 7 between magnetic system assembly machine 3 and the magnetic system wobble plate machine 4, constitute an automatic production line of magnetic system, collect coil coiling, coil assembly welding, magnetic system assembly and magnetic system wobble plate in an organic whole, structural layout is reasonable, has reduced the cooperation operation time, and the operation is high-efficient smooth, has solved processing dispersion, quality irregularity and manpower, the extravagant problem of equipment resource that exists in the manual production, reduces spare part damage simultaneously, promotes production efficiency, has guaranteed product quality's stability and uniformity.
The coil winding machine 1 is used for winding coils, and the coil winding machine 1 comprises a wire feeding mechanism 1.1, a wire arranging mechanism 1.2, a wire feeding mechanism 1.3, a wire stripping mechanism 1.4, a winding mechanism 1.5 and a coil discharging mechanism 1.6; the wire feeding mechanism 1.1 is used for feeding wires to the wire arranging mechanism 1.2; the wire straightening mechanism 1.2 is used for straightening a bent wire rod into a straight line shape; the wire feeding mechanism 1.3 is used for controlling feeding and returning of wires; the wire stripping mechanism 1.4 is used for cleaning the paint on the surface of the wire; the winding mechanism 1.5 is used for winding wires into coils; the coil discharging mechanism 1.6 is used for discharging the coil wound by the winding mechanism 1.5, so that the degree of automation of coil processing is improved, the coil processing efficiency is improved, and meanwhile, the consistency of coil quality is ensured.
As shown in fig. 2, the wire feeding mechanism 1.1 comprises a coil feeding frame 1.11, a coil movable frame 1.12, a wire coil 1.13 and a coil guiding assembly 1.14, wherein one end of the coil movable frame 1.12 is rotatably arranged on the coil feeding frame 1.11, a movable frame driving cylinder 1.15 is arranged between the coil movable frame 1.12 and the coil movable frame, the movable frame driving cylinder 1.15 is used for enabling the coil movable frame 1.12 to have a feeding position and a loading and unloading position, wire coil supporting seats 1.16 are respectively arranged on two sides of the other end of the coil movable frame 1.12, a paying-off spindle 1.17 is detachably and rotatably arranged on two wire coil supporting seats 1.16, specifically, a supporting bearing 1.18 is rotatably arranged on the outer side of the wire coil supporting seat 1.16, a wire coil pressing plate 1.19 is arranged on the upper side of the wire coil supporting seat 1.16, the paying-off spindle 1.17 is arranged between the support bearing 1.18 and the wire coil pressing plate 1.19, the paying-off spindle 1.17 penetrates through the wire coil 1.13, wire coil positioning blocks 1.11a are arranged on two sides of the paying-off spindle 1.17, two wire coil shaft stop blocks 1.12a are arranged on the paying-off spindle 1.17, the paying-off spindle 1.17 is fixed relative to the coil movable frame 1.12 by the two wire coil shaft stop blocks 1.12a, a first wire coil gear 1.13a is arranged at one end of the paying-off spindle 1.17, a wire coil driving motor 1.14a is arranged on the coil feeding frame 1.11, a second wire coil gear 1.15a is connected to the wire coil driving motor 1.14a, and when the coil movable frame 1.12 is positioned at a feeding position, the first wire coil gear 1.13a is meshed with the second wire coil gear 1.15 a; when the wire coil 1.13 is installed, the movable frame 1.12 of the coil is driven to a loading and unloading position through the movable frame driving cylinder 1.15, the paying-off main shaft 1.17 penetrates through the wire coil 1.13, the paying-off main shaft 1.17 is placed on a supporting bearing and fixed through the wire coil pressing plate 1.19, the wire coil 1.13 is fixed at a designated position of the paying-off main shaft 1.17 through the two wire coil positioning blocks 1.11a, the wire coil 1.13 and the paying-off main shaft 1.17 are synchronously rotated, the movable frame 1.12 of the coil is driven to a feeding position through the movable frame driving cylinder 1.15, at the moment, the first wire coil gear 1.13a is meshed with the second wire coil gear 1.15a, and the wire coil 1.13 can be driven to rotate through the wire coil driving motor 1.14a to drive the paying-off main shaft 1.17 to rotate to feed.
The coil guiding assembly 1.14 is arranged above the wire coil 1.13 and comprises a coil guiding frame 1.16a and a coil guiding extension frame 1.17a arranged on the coil guiding frame 1.16a, the coil guiding frame 1.16a is provided with a coil guiding adjusting plate 1.18a capable of being adjusted up and down, the coil guiding adjusting plate 1.18a is rotatably provided with a guiding wheel 1.19a, the guiding wheel 1.19a is provided with a wire guiding groove, the coil guiding extension frame 1.17a comprises a wire guide shaft 1.11b which is positioned obliquely above the wire coil 1.13, the coil guiding extension frame 1.17a is provided with a wire detector 1.12b connected with a control system, and the wire detector 1.12b can send a warning through the control system when no wire is detected.
The wire trimming mechanism 1.2 comprises two wire trimming assemblies which are oppositely and vertically arranged, and each wire trimming assembly comprises a wire trimming fixing seat and a plurality of wire trimming wheels which are arranged on the wire trimming fixing seat.
As shown in fig. 3, the wire feeding mechanism 1.3 includes a wire pulling and translating module 1.31 and a wire pressing assembly disposed on the wire pulling and translating module 1.31, the wire pressing assembly includes a wire pressing connecting plate 1.32, a wire pressing frame 1.33, a wire pressing adjusting plate 1.34, a wire pressing backing plate 1.35 and a wire pressing push rod 1.36, one end of the wire pressing connecting plate 1.32 is connected with the wire pulling and translating module 1.31, the other end is connected with the wire pressing adjusting plate 1.34, the wire pressing frame 1.33 is disposed on the wire pressing adjusting plate 1.34, the wire pressing adjusting plate 1.34 is used for adjusting the height of the wire pressing frame 1.33, specifically, a waist-shaped hole is disposed on the wire pressing adjusting plate 1.34, a fastener passes through the waist-shaped hole and is connected with the wire pressing frame 1.33, the wire pressing backing plate 1.35 is disposed at the bottom of the wire pressing frame 1.33, a wire pressing push rod groove 1.37 for a wire passing through is disposed on the upper end of the wire pressing backing plate, the top of the wire pressing frame 1.33 is provided with a wire pressing machine 1.38, the wire pressing machine 1.36 is connected with the wire pressing adjusting plate 1.36, and is used for driving the wire 1.36 to compact the wire pressing machine in a certain size range through the wire pressing and can be adjusted to the wire pressing and translated in the wire pulling and translating module 1.33.
The wire stripping mechanism 1.4 adopts a device which can remove the paint on the surface of the wire rod in the prior art.
As shown in fig. 4, the winding mechanism 1.5 includes a wire passing tube 1.51, a first pin bending assembly 1.52, a wire feeding auxiliary assembly 1.53, a coil top assembly 1.54, a winding main shaft assembly 1.55, a cutting assembly 1.56 and a second pin bending assembly 1.57; in this embodiment, the first pin bending component 1.52 and the second pin bending component 1.57 are obliquely disposed on the upper side and the lower side of the wire passing tube 1.51, the winding spindle component 1.55 is located on the upper side of the wire passing tube 1.51, the coil top component 1.54 is located on the lower side of the wire passing tube 1.51, and the wire feeding auxiliary component 1.53 and the cutting component 1.56 are respectively disposed on the left side and the right side of the wire passing tube 1.51. The first pin bending component 1.52 is used for bending wires out of first pins; the wire feeding auxiliary assembly 1.53 is used for keeping the axis of the wire rod and the axis of the wire passing tube 1.51 from being offset, and the wire rod can extend out of the wire passing tube 1.51 for a certain distance and is easy to incline if not supported; the coil upper jacking component 1.54 is used for jacking the first pins into pin fixing holes corresponding to the winding spindle component 1.55, so that the winding quality of the coil is improved; the winding main shaft assembly 1.55 is used for winding a wire rod for a certain number of turns to form a coil; the cutting assembly 1.56 is used for cutting the coil according to the required length; the second pin bending component 1.57 is used for bending the coil out of the second pin, so that automatic winding of the coil can be realized, and the production efficiency of the coil is greatly improved.
As shown in FIG. 5, the first pin bending assembly 1.52 comprises a pin bending bottom plate 1.58 and an eccentric wheel driving structure 1.59 arranged on the pin bending bottom plate 1.58, the eccentric wheel driving structure 1.59 comprises a sliding plate 1.51a, a convex wheel 1.52a, a connecting rod assembly arranged between the sliding plate 1.51a and the convex wheel 1.52a, a servo motor 1.53a and a speed reducer 1.54a, the connecting rod assembly comprises a first pin connecting rod 1.55a eccentrically and rotatably arranged on the convex wheel 1.52a, a second pin connecting rod 1.56a rotatably arranged on the sliding plate 1.51a and a connecting rod adjusting bolt 1.57a with two ends in threaded connection with the first pin connecting rod 1.55a and the second pin connecting rod 1.56a, a convex wheel top plate 1.58a is arranged on one side of the pin bending bottom plate 1.58, the convex wheel 1.58a is provided with a bearing abutted against the convex wheel 1.52a, the pin bottom plate 1.51a is slidably arranged on the pin bottom plate 1.58a, the pin is arranged on one side, close to the wire tube bending bottom plate 1.51a, and is arranged on the wire tube bending side, close to the pin 1.51a, and is close to the pin bending bottom plate 1.51a, and is provided with a wire tube bending groove, and is arranged on the wire bending bottom plate 1.51.
As shown in fig. 6, the wire feeding auxiliary assembly 1.53 includes a wire feeding auxiliary bottom plate 1.51b and an eccentric wheel driving structure 1.59 arranged on the wire feeding auxiliary bottom plate 1.51b, a wire feeding auxiliary knife 1.52b capable of being transversely adjusted is arranged on one side, close to the wire passing pipe 1.51, of the eccentric wheel driving structure 1.59, a wire feeding auxiliary knife 1.53b capable of being conveniently adapted to wires with different specifications is arranged on one side, close to the wire passing pipe 1.51, of the sliding plate 1.51a, a transverse adjusting seat 1.53b is arranged on one side, close to the wire passing pipe 1.51, of the sliding plate 1.51b, a locking plate 1.54b is arranged on the transverse adjusting seat 1.53b, a locking bolt 1.55b is arranged on the locking plate 1.54b, and the tail end of the locking bolt 1.55b is abutted to the wire feeding auxiliary knife 1.52b.
As shown in fig. 7, the cutting assembly 1.56 includes a cutting base plate 1.53d and an eccentric wheel driving structure 1.59 disposed on the cutting base plate 1.53d, wherein a pin cutting knife 1.54d capable of being adjusted laterally is disposed on a side of the sliding plate 1.51a of the eccentric wheel driving structure 1.59, which is close to the wire passing tube 1.51, and the structure capable of being adjusted laterally is the same as that of the wire feeding auxiliary assembly 1.53.
As shown in fig. 8, the coil top assembly 1.54 includes a coil top bottom plate 1.56b, a coil top slide rail 1.57b is disposed on the coil top bottom plate 1.56b, a coil top slide plate 1.511 is disposed on the coil top slide rail 1.57b, a coil top cylinder 1.58b is disposed on the coil top bottom plate 1.56b, one end of the coil top slide plate 1.511 is connected with the coil top cylinder 1.58b, a coil limit knife 1.59b is disposed at the other end of the coil top slide plate, and the coil top cylinder 1.58b drives the coil limit knife 1.59b to push a first pin into a pin fixing hole 1.52d corresponding to the winding spindle assembly 1.55, so as to ensure the success rate of winding the coil.
As shown in fig. 9 and 10, the winding spindle assembly 1.55 includes a winding frame 1.51c, a winding lifting module 1.52c disposed on the winding frame 1.51c, and a winding seat 1.53c disposed on the winding lifting module 1.52c, the winding seat 1.53c is sequentially provided with a winding servo motor 1.54c, a winding speed reducer 1.55c, a winding coupler 1.56c and a winding shaft structure 1.57c from top to bottom, the winding servo motor 1.54c drives the winding shaft structure 1.57c to rotate, the winding shaft structure 1.57c includes a winding spindle 1.58c, a pin sleeve 1.59c is disposed at the end of the winding spindle 1.58c, a winding limit groove 1.51d is disposed on the winding spindle 1.58c on one side of the pin sleeve 1.59c, a pin fixing hole 1.52d is disposed in the winding limit groove 1.51d, and the first pin is inserted into the winding shaft structure 1.57 d to make the winding spindle 1.57c rotate, and when the first pin is inserted into the winding shaft structure 1.52d, the winding spindle is made into a winding coil structure.
The second pin bending assembly 1.57 has the same structure as the first pin bending assembly 1.52, and only differs from the wire passing tube 1.51 in the arrangement position.
The structure that the servo motor is matched with the eccentric wheel is mainly adopted for braking in the machine, the accuracy is high, the controllability is good, the machine is more stable and reliable, and meanwhile, the same driving mechanism is adopted, so that the production cost is reduced.
As shown in fig. 11, the coil discharging mechanism 1.6 includes a material taking and traversing assembly 1.61, a coil direct vibration track 1.62 and a coil shaping assembly 1.63, wherein the coil shaping assembly 1.63 is arranged at the tail end of the coil direct vibration track 1.62; the material taking and traversing assembly 1.61 is used for removing and moving the coil from the winding mechanism 1.5 to the coil direct-vibration track 1.62; the coil shaping assembly 1.63 is used for shaping the coil, so that automatic coil blanking can be realized, and the quality of the coil is improved. Specifically, the material taking transverse moving assembly 1.61 comprises a material taking installation frame 1.64, a material taking sliding rail 1.65 arranged on the material taking installation frame 1.64, a material taking sliding block 1.66 matched with the material taking sliding rail 1.65, a material taking installation plate 1.67 arranged on the material taking sliding block 1.66, a material taking lifting cylinder 1.68 arranged on the material taking installation plate 1.67 and a coil clamping jaw 1.69 connected with the material taking lifting cylinder 1.68, wherein the coil clamping jaw 1.69 is used for grabbing a coil on a winding main shaft assembly 1.55 and moving to a coil direct vibration track 1.62, two synchronous wheels are arranged on the material taking installation frame 1.64, synchronous belts are arranged on the two synchronous wheels, one synchronous wheel is connected with a material taking servo motor 1.61a, and the material taking installation plate 1.67 is connected with the synchronous belts; when in grabbing, a coil on the pin sleeve rod 1.59c is grabbed through the coil clamping jaw 1.69, the pin sleeve rod 1.59c is lifted through the winding lifting module 1.52c, and at the moment, the material taking servo motor 1.61a drives the coil clamping jaw 1.69 to translate through the synchronous belt structure, so that the coil is moved to the coil direct vibration track 1.62.
As shown in fig. 12 and 13, the coil shaping assembly 1.63 includes a coil shaping seat 1.62a disposed at the end of the coil direct vibration track 1.62, a coil shaping frame 1.63a, a coil discharging channel 1.64a disposed at the lower part of the coil shaping frame 1.63a, and an eccentric wheel driving structure 1.59 disposed at the upper part of the coil shaping frame 1.63a, wherein a coil shaping pressing block 1.65a is disposed on one side of a slide plate 1.51a in the eccentric wheel driving structure 1.59 near the coil shaping seat 1.62a, a coil shaping seat 1.62a is provided with a coil slot adapted to the coil, a coil blocking member 1.66a is disposed on one side of the coil shaping seat 1.62a near the coil discharging channel 1.64a, and a driving member 1.67a for driving the coil blocking member 1.66a to move up and down is disposed on the front side of the coil discharging channel 1.64a, when the coil is transferred to the coil shaping seat 1.62a, the coil blocking member 1.66a waits for the coil blocking member 1.66a to be lifted, and the coil blocking member 1.66a falls into the coil shaping assembly 2 after the coil shaping pressing block 1.65a is welded.
The coil assembly welding machine 2 is used for welding a wiring board and a contact on a coil, and the machine structure can refer to magnetic assembly automatic assembly equipment disclosed in patent publication No. CN114083281B, wherein the magnetic assembly automatic assembly equipment comprises a coil vibration disc and a coil direct vibration track.
The coil conveyor is used for conveying coils to the coil assembly welding machine 2, and the coil conveyor can be a coil discharging channel 1.64a, and the coils are conveyed into the coil vibration disc through the coil discharging channel 1.64a and can be connected with the coil direct vibration track.
As shown in fig. 14, the coil assembly conveyor 5 includes a coil assembly blanking claw 51, a carrier circulation track and a coil assembly feeding claw 52, the carrier circulation track is provided with a carrier, and the coil assembly conveyor 5 is used for driving the carrier to circulate through the coil assembly blanking claw 51 and the coil assembly feeding claw 52 through the carrier circulation track, so as to realize that the coil assembly is conveyed to the magnetic system assembly machine 3 by the coil assembly welding machine 2; the coil assembly blanking clamping jaw 51 is simultaneously used for blanking of a blanking work station in the coil assembly welding machine 2, and the coil assembly feeding clamping jaw 52 is simultaneously used for feeding of a feeding work station in the magnetic system assembly machine 3; the circular conveying between the coil assembly welding machine 2 and the magnetic system assembling machine 3 of the carrier is realized through the carrier circular track, meanwhile, the coil assembly is placed in the carrier, damage to the coil assembly in the conveying process is avoided, then feeding and discharging are carried out through the coil assembly clamping jaw, manual intervention is not needed in the whole circulation process, the circulation efficiency of the coil assembly is greatly improved, the processing efficiency is improved, the damage probability of the coil assembly in the circulation process is reduced, and the quality of products is effectively improved.
Be provided with the spacing portion of magnetic system on the carrier, the spacing portion of magnetic system is used for spacing coil assembly and magnetic system, the carrier can be used for coil assembly conveyer 5 and magnetic system conveyer 7 respectively, adopts the carrier to make the circulation of magnetic system safer in the production process, reduces the damage of spare part, adopts a carrier can reduce manufacturing cost simultaneously.
Specifically, the carrier circulation track includes a coil assembly round trip track 53, a first rotary platform 54 and a second rotary platform 55, where the first rotary platform 54 and the second rotary platform 55 are respectively disposed at two ends of the coil assembly round trip track 53, the coil assembly round trip track 53 includes a first carrier track 531 and a second carrier track 532 disposed in parallel, the first carrier track 531 and the second carrier track 532 adopt a stable conveying track in the prior art, a first rotary track 541 which communicates the first carrier track 531 with the second carrier track 532 is disposed on the first rotary platform 54, a second rotary track 551 which communicates the first carrier track 531 with the second carrier track 532 is disposed on the second rotary platform 55, the first rotary track 541 includes a first inlet section 5411, a first rotary section 5412 and a first outlet section 5413, the first rotary section 5412 has a first position aligned with the first inlet section 5411 and a second position aligned with the first outlet section 5413, and the first inlet section 5411 is connected with the first outlet section 5413; the second rotary track 551 includes a second inlet section 5511, a second rotary section 5512, and a second outlet section 5513, the second rotary section 5512 has a third position aligned with the second inlet section 5511 and a fourth position aligned with the second outlet section 5513, the second inlet section 5511 is connected to the second carrier track 532, and the second outlet section 5513 is connected to the first carrier track 531.
As shown in fig. 15, the first turning section 5412 is provided with a first carrier pushing assembly 56, and the first carrier pushing assembly 56 is used for pushing the carrier from the first position to the second position; in this embodiment, the first carrier pushing assembly 56 includes a first pushing block 561 and a first pushing driving member 562 slidably disposed on the first rotary platform 54, a carrier pushing clamp is disposed on the first pushing block 561, the carrier pushing clamp includes a carrier transverse pushing block 564 and a carrier limiting plate 565 disposed opposite to each other, a carrier clamping cylinder 566 is disposed between the carrier limiting plate 565 and the first pushing block 561, the carrier flows into the first position from the first inlet section 5411, the carrier clamping cylinder 566 drives the carrier limiting plate 565 to move toward the carrier transverse pushing block 564 to fix the carrier, and then the coil assembly blanking clamp jaw 51 grabs the coil assembly in the coil assembly welding machine 2 and places the coil assembly in the carrier, and then drives the first pushing block 561 to push the carrier from the first position to the second position through the first pushing driving member 562.
A second carrier pushing assembly 57 is disposed at the bottom of the first outlet section 5413, and the second carrier pushing assembly 57 is used for pushing the carrier from the second position onto the second carrier rail 532; in this embodiment, the second carrier pushing assembly 57 includes a second pushing block 571 and a second pushing driving member 572, a pushing slot 573 is disposed on the first rotary platform 54 along the second carrier rail 532, the second pushing block 571 is slidably disposed in the pushing slot 573, the second pushing block 571 includes a pushing end 5711 that abuts against a side wall of the carrier, and the second pushing driving member 572 drives the second pushing block 571 to push the carrier into the second carrier rail 532.
The first inlet section 5411 is provided with a first carrier blocking assembly 58, and the first carrier blocking assembly 58 is used for blocking the carrier from entering the first position when the carrier pushing clamp 563 is located at the second position; in this embodiment, the first carrier blocking assembly 58 includes a carrier blocking block 581 rotatably disposed on a sidewall of the first inlet section 5411, one end of the carrier blocking block 581 is abutted against the carrier transverse pushing block 564, a tension spring is disposed between the other end of the carrier blocking block 581 and the first inlet section 5411, and when the carrier transverse pushing block 564 pushes the carrier to move from the first position to the second position, the carrier blocking block 581 stretches into the first inlet section 5411 to block the subsequent carrier from entering the first position under the action of the tension spring, so as to prevent the first carrier pushing assembly 56 from being blocked by the carrier when moving backwards.
As shown in fig. 16, the second revolving stage 5512 is provided with a third carrier pushing assembly 59, and the third carrier pushing assembly 59 is used for pushing the carrier from the third position to the fourth position; in this embodiment, the third carrier pushing assembly 59 includes a third pushing block 591 and a third pushing driving piece 592 slidably disposed on the second rotary platform 55, and a sliding rail and sliding block structure is disposed between the third pushing block 591 and the second rotary platform 55.
The second inlet section 5511 is provided with a second carrier blocking assembly 501, and the second carrier blocking assembly 501 is configured to block the carrier from entering the third position when the third pushing block 591 is located at the fourth position; in this embodiment, the second carrier blocking assembly 501 includes a carrier blocking block and a blocking block driver.
The second outlet section 5513 is provided with a fourth carrier pushing assembly 502, and the fourth carrier pushing assembly 502 is used for pushing the carrier from the fourth position onto the first carrier rail 531; in this embodiment, the fourth carrier pushing assembly 502 includes a fourth pushing block and a fourth pushing driving piece slidably disposed on the second rotary platform 55.
The second outlet section 5513 is provided with a third carrier blocking component 503, the third carrier blocking component 503 is used for limiting a carrier at a fourth position, and improving accuracy of the coil component feeding clamping jaw 52 when grabbing the coil component, in this embodiment, a carrier limiting block and a driving piece for driving the carrier limiting block to lift are arranged in the second outlet section 5513.
The coil component blanking clamping jaw 51 and the coil component feeding clamping jaw 52 can adopt a high-precision manipulator in the prior art, and can also adopt a transfer moving mechanism in a feeding device of the magnetic component automatic assembly equipment disclosed in Chinese patent with publication number of CN216178140U, and the upper-translation-lower transfer track can be realized by only carrying out adaptive adjustment on the corresponding coil component of the clamping block part and using a single driving source, so that the structure is simplified and the driving is stable.
As shown in fig. 17, the magnetic system assembling machine 3 is used for installing an iron core, a connecting terminal and a bolt on a coil assembly; specifically, the magnetic system assembly machine 3 comprises a turntable 3.1, a static disc 3.2, a turntable driving device and a control system, wherein the turntable driving device and the control system are used for driving the turntable 3.1 to rotate, a plurality of magnetic system clamps 3.3 are arranged at the edge of the turntable 3.1, the static disc 3.2 is positioned at the inner side of the turntable 3.1, the turntable 3.1 can rotate relative to the static disc 3.2, and a feeding work station 3.4, an iron core assembly work station 3.5, a wiring terminal assembly work station 3.6, a locking bolt work station 3.7 and a discharging work station 3.8 are sequentially arranged at the outer side of the turntable 3.1 and the edge of the static disc 3.2; the feeding station 3.4 is used for feeding the coil assembly to the magnetic system clamp 3.3; the iron core assembly station 3.5 is used for installing an iron core into a coil of a coil assembly on the magnetic system clamp 3.3; the wiring terminal assembly station 3.6 is used for installing wiring terminals on wiring boards of the coil assemblies on the magnetic system clamp 3.3; the locking bolt work station 3.7 is used for screwing a bolt into the wiring terminal so that the wiring terminal is fixed with the wiring board; the discharging station 3.8 is used for discharging the magnetic system on the magnetic system clamp 3.3; therefore, automatic assembly of the magnetic system is realized, meanwhile, a plurality of magnetic system clamps 3.3 are matched with different work stations to work simultaneously, the condition that the work stations do not run is avoided, the assembly efficiency is greatly improved, and the consistency of the product quality is ensured.
As shown in fig. 18, the magnetic system fixture 3.3 includes a fixture rotating shaft 3.31 and a fixture rotating seat 3.32, wherein the fixture rotating shaft 3.31 is rotatably disposed on the turntable 3.1, one end of the fixture rotating shaft located on the turntable 3.1 is connected with the fixture rotating seat 3.32, and a first fixture spring is disposed at one end of the fixture rotating shaft located under the turntable 3.1; specifically, the magnetic system clamp 3.3 further comprises a clamp base 3.33, the clamp base 3.33 is fixed on the turntable 3.1, a clamp bearing seat 3.34 is arranged between the clamp rotating shaft 3.31 and the turntable 3.1 and is connected, one end of the clamp rotating shaft 3.31 penetrates through the clamp base 3.33 to be connected with the clamp rotating seat 3.32, a spring end cover 3.35 is arranged at the other end of the clamp rotating shaft, two ends of a first clamp spring are respectively abutted against the clamp bearing seat 3.34 and the spring end cover 3.35, a clamp clamping groove 3.36 for clamping the clamp rotating seat 3.32 and embedding is arranged on the clamp base 3.33, and the clamp rotating seat 3.32 is provided with a fixing position which is embedded with the clamp clamping groove 3.36 and a rotating position which is separated from the clamp clamping groove 3.36.
Be provided with coil spacing portion 3.37, contact spacing portion 3.38 and wiring board spacing portion 3.39 on the anchor clamps swivel mount 3.32, can carry out spacingly to the magnetic system, coil spacing portion 3.37 is provided with the iron core dog 3.31a that can reciprocate, be provided with the second anchor clamps spring between iron core dog 3.31a and the anchor clamps swivel mount 3.32, iron core dog 3.31a has the extension position that blocks the iron core and the shrink position that misplaces with the iron core, specifically, is provided with the dog groove that supplies iron core dog 3.31a to go up and down at anchor clamps swivel mount 3.32, the second anchor clamps spring sets up in the dog inslot, coil spacing portion 3.37 still is provided with iron core stopper 3.32a, the second anchor clamps spring is used for making iron core dog 3.31a keep or resume the extension position.
The coil limiting part 3.37 comprises a coil cushion block, an arc-shaped groove matched with the coil is formed in the coil cushion block, the coil cushion block can cushion the coil, the coil is protected, and abrasion between the coil and the clamp swivel mount 3.32 is avoided.
The terminal board limiting part 3.39 is provided with a terminal top positive block 3.33a capable of lifting up and down, a third clamp spring is arranged between the terminal top positive block 3.33a and the clamp swivel mount 3.32, the terminal top positive block 3.33a is provided with an installation position contracted in the clamp swivel mount 3.32 and a top positive position extending out of the clamp swivel mount 3.32, specifically, the clamp swivel mount 3.32 is provided with a top positive groove for lifting the terminal top positive block 3.33a, the third clamp spring is arranged in the top positive groove, the third clamp spring is used for enabling the terminal top positive block 3.33a to maintain or restore the top positive position, a top positive inclined surface 3.34a is arranged on one side of the terminal top positive block 3.33a, and the top positive inclined surface 3.34a can prop up an inclined terminal when the terminal top positive block 3.33a is lifted up.
The terminal block limiting part 3.39 is also provided with a terminal guide block 3.35a and a terminal stop block 3.36a, the terminal guide block 3.35a and the terminal stop block 3.36a are arranged on the same straight line, the terminal guide block 3.35a is provided with a guide inclined plane 3.37a, the inclination angle of the guide inclined plane 3.37a is consistent with the inclination angle required during terminal assembly, and the two sides of the clamp swivel base 3.32 are provided with rotary clamping grooves 3.38a.
The magnetic system clamp 3.3 can be linked with part of the structures of each station to realize automatic assembly of the magnetic system.
As shown in fig. 19, the iron core assembly station 3.5 comprises an iron core vibration disc, an iron core direct vibration track, an iron core dislocation mechanism, an iron core feeding mechanism and an iron core feeding and straightening mechanism, wherein the iron core direct vibration track is connected with the iron core vibration disc, the iron core dislocation mechanism is arranged at the tail end of the iron core direct vibration track, one side of the iron core direct vibration track is provided with an iron core feeding detector connected with a control system, and the iron core feeding detector can adopt a photoelectric switch sensor for ensuring that the iron core direct vibration track is not broken and blocked.
The iron core dislocation mechanism is used for dislocation the iron cores one by one through up-and-down movement; specifically, the iron core dislocation mechanism comprises an iron core dislocation vertical plate 3.51, an iron core dislocation cylinder 3.52 arranged on the iron core dislocation vertical plate 3.51 and an iron core dislocation block 3.53 arranged on the iron core dislocation cylinder 3.52, wherein the iron core dislocation block 3.53 is provided with an iron core groove matched with the iron core.
The device also comprises an iron core in-place detector which is arranged corresponding to the iron core groove and is connected with the control system for detecting whether an iron core exists in the iron core groove.
The iron core feeding mechanism is used for sucking the dislocated iron core into the coil in a magnetic attraction mode; specifically, the iron core feeding mechanism comprises an iron core feeding frame 3.54, an iron core feeding movable seat 3.55 transversely arranged on the iron core feeding frame 3.54 in a sliding mode and an iron core feeding sliding plate 3.56 transversely arranged on the iron core feeding movable seat 3.55, an iron core suction rod 3.57 and an iron core feeding cylinder 3.58 for driving the iron core suction rod 3.57 to move are arranged on the iron core feeding sliding plate 3.56 in a sliding mode, and a sliding rail and sliding block structure is adopted in the transverse sliding mode.
The iron core dislocation cylinder 3.52 drives the iron core dislocation block 3.53 to lift so as to enable the iron core dislocation block to be provided with a feeding position where an iron core groove is communicated with the iron core direct vibration track and a discharging position where the iron core groove is aligned with the iron core suction rod 3.57.
The iron core feeding and correcting mechanism is used for enabling the iron core check block to be located at a shrinkage position and pressing the coil before the iron core feeding mechanism is installed in the iron core, and specifically, the iron core feeding and correcting mechanism comprises an iron core feeding and correcting frame 3.59 arranged on the static disc and an iron core feeding and correcting sliding plate 3.51a arranged on the iron core feeding and correcting frame 3.59 in a vertical sliding mode, a coil assembly pressing plate 3.52a is arranged on the iron core feeding and correcting sliding plate 3.51a, an iron core installation pressing rod 3.53a in linkage fit with the iron core check block 3.31a is arranged on the iron core feeding and correcting sliding plate 3.51a, the coil assembly pressing plate 3.52a can press the coil assembly to facilitate installation of the iron core, in the embodiment, the iron core comprises a body and a circular flange arranged at one end of the body, one side of the circular flange is provided with a avoidance notch, and the circular flange is in butt with the iron core check block, so that the iron core cannot be taken out of the coil when the iron core is retreated at the iron core suction rod 3.57.
An iron core installation detector connected with a control system is arranged on the iron core feeding and pressing frame 3.59, and a photoelectric switch sensor is adopted for detecting whether the iron core is installed in place.
The main working process of the iron core assembly station 3.5 is as follows: the iron core vibration dish is through the direct track material loading of shaking of iron core to the iron core groove, iron core dislocation cylinder 3.52 drive iron core dislocation piece 3.53 rises to the ejection of compact position, iron core suction bar 3.57 moves earlier towards the iron core groove and absorbs the iron core in it, back let iron core dislocation piece 3.53 descend back to the feeding position again, afterwards iron core suction bar 3.57 moves towards the magnet system anchor clamps coil, coil pack clamp plate 3.52a drops down the coil pack this moment, iron core installation depression bar 3.53a pushes down the iron core dog to the shrink position simultaneously, after iron core suction bar 3.57 packs into the coil with the iron core, iron core installation depression bar 3.53a rises, the iron core dog returns to the extension position under the effect of second anchor clamps spring, can prevent that the iron core from breaking away from the coil when iron core suction bar 3.57 backs.
As shown in fig. 20, the terminal assembly station 3.6 comprises a terminal vibration disc, a terminal material channel, a terminal material distributing mechanism, a terminal clamping mechanism and a terminal feeding and positive pressing mechanism, wherein two ends of the terminal material channel are respectively connected with the terminal vibration disc and the terminal material distributing mechanism, the terminal material channel is provided with a terminal feeding detector connected with a control system, and a photoelectric switch sensor is adopted for detecting whether the terminal material channel passes through a terminal, so that breakage and blockage are avoided.
The terminal distributing mechanism is used for distributing the wiring terminals conveyed out by the terminal material channel; specifically, the terminal feed divider constructs including terminal feed divider seat 3.61, be provided with terminal passageway 3.62 on the terminal feed divider seat 3.61, terminal passageway 3.62 end is provided with terminal tong mechanism complex grabbing portion 3.63, terminal passageway 3.62 one end is provided with terminal kicking block subassembly, and the other end is provided with terminal dog subassembly, and terminal dog subassembly is close to grabbing portion 3.63 setting, corresponding grabbing portion 3.63 is provided with the terminal detector that targets in place that is connected with control system on the terminal feed divider seat 3.61, adopts photoelectric switch sensor for grabbing portion 3.63 binding post's detection in place.
The terminal top block assembly comprises a terminal top block 3.64 arranged in the terminal channel 3.62 in a sliding manner and a first terminal air cylinder 3.65 for driving the terminal top block 3.64 to move, and the terminal stop block assembly comprises a terminal in-place stop block 3.66 arranged at the tail end of the grabbing part 3.63 and a second terminal air cylinder 3.67 for driving the terminal in-place stop block 3.66 to move.
The terminal clamping mechanism is used for grabbing the wiring terminals one by one and rotating for a certain angle to load the wiring terminals into the wiring board; specifically, the terminal clamping mechanism comprises a terminal movable seat 3.68 and a rotary clamping hand 3.69 arranged on the terminal movable seat 3.68, wherein the terminal movable seat 3.68 can realize bidirectional movement in a horizontal plane through a plurality of groups of air cylinders, sliding blocks and sliding rail structures; because the terminal size of the terminal block mounting terminal is larger than the internal width of the terminal, the terminal needs to be inclined by a certain angle to be mounted in the terminal block, and therefore, the rotary clamping hand 3.69 is adopted.
The terminal feeding and pressing mechanism is used for enabling the terminal jacking block to be located at the installation position before the terminal clamping mechanism is installed into the wiring terminal; specifically, the terminal feeding positive pressing mechanism comprises a terminal feeding positive pressing frame 3.61a arranged on the static disc 3.2 and a terminal feeding positive pressing sliding plate 3.62a vertically arranged on the terminal feeding positive pressing frame 3.61a in a sliding manner, a coil assembly pressing plate is arranged on the terminal feeding positive pressing sliding plate 3.62a, one side of the terminal feeding positive pressing frame 3.61a is provided with a terminal positive pressing cylinder 3.63a and a terminal positive pressing ejector rod 3.64a connected with the terminal positive pressing cylinder 3.63a, and the terminal positive pressing ejector rod 3.64a is linked with a terminal positive pressing block; the terminal loading positive pressing slide plate 3.62a is provided with a terminal installation detector connected with the control system, and a photoelectric switch sensor is adopted for detecting whether the wiring terminal is installed in place.
The main working process of the wiring terminal assembly station 3.6 is as follows: terminal vibration dish passes through the terminal material way with binding post and carries terminal to terminal branch material seat 3.61 in terminal passageway 3.62, terminal kicking block subassembly passes binding post to snatch portion 3.63, normally place a plurality of binding posts in the terminal passageway 3.62 once, avoid single binding post to empty, terminal dog subassembly lets binding post stop at snatch portion 3.63, rotatory tong 3.69 snatch binding post and rotate certain angle and pack into the wiring board, coil assembly clamp plate drops the coil assembly this moment, terminal pressure positive ejector pin 3.64a pushes down the positive piece in terminal top to the mounted position simultaneously, after binding post installs the wiring board, the positive piece in terminal top rises, the positive piece in terminal top returns to the positive position in the top under the effect of third anchor clamps spring, just can prop up the binding post of slope.
The device also comprises a detection station 3.91 arranged between the feeding station 3.4 and the iron core assembly station 3.5, wherein the detection station 3.91 comprises a coil assembly detector connected with a control system, and a photoelectric switch sensor is adopted for detecting whether a coil assembly is arranged on a magnetic system clamp passing through the detection station.
As shown in fig. 21, the device further comprises a first clamp rotating station 3.92 arranged between the wiring terminal assembling station 3.6 and the locking bolt station 3.7, wherein the first clamp rotating station 3.92 is used for rotating the clamp rotary seat 3.32 so that the locking bolt station 3.7 is aligned with the threaded hole of the wiring terminal; specifically, the first clamp rotating station 3.92 comprises a clamp jacking mechanism, a terminal correcting mechanism and a clamp rotating mechanism, wherein the clamp jacking mechanism is arranged below the turntable 3.1, the terminal correcting mechanism is arranged outside the turntable 3.1, and the clamp rotating mechanism is arranged on the static turntable 3.2.
The clamp jacking mechanism comprises a clamp jacking cylinder 3.91a and a clamp jacking block 3.92a connected with the clamp jacking cylinder 3.91a, and the clamp jacking block 3.92a is positioned below the spring end cover 3.35.
The terminal straightening mechanism comprises a terminal straightening frame 3.93a, a terminal straightening cylinder 3.94a arranged on the terminal straightening frame 3.93a and a terminal straightening top block 3.95a connected with the terminal straightening cylinder 3.94 a.
The clamp rotating mechanism comprises a clamp rotating frame 3.96a and a clamp rotating clamp hand vertically arranged on the clamp rotating frame 3.96a in a sliding mode, the clamp rotating clamp hand comprises a gear box 3.97a, a rotating gear shaft 3.98a rotatably arranged in the gear box 3.97a, a driving cylinder 3.99a arranged on the outer side of the gear box 3.97a, a rotating rack 3.93b connected with the driving cylinder 3.99a and a rotating block 3.91b connected with one end of the rotating gear shaft 3.98a, a rotating clamping rod 3.92b matched with a rotating clamping groove 3.38a is arranged on the rotating block 3.91b, and the rotating rack 3.93b is meshed with the rotating gear shaft 3.98 a.
The main working process of the first clamp rotary station 3.92 is as follows: the terminal correction cylinder 3.94a drives the terminal correction jacking block 3.95a to correct the wiring terminal, then the clamp jacking cylinder 3.91a drives the clamp jacking block 3.92a to jack the spring end cover, the clamp swivel mount 3.32 is located at a rotation position separated from the clamp clamping groove, then the rotary clamping rod 3.92b stretches into the rotary clamping groove, the driving cylinder 3.99a drives the rotary rack 3.93b to translate to drive the rotary gear shaft 3.98a to rotate, and drives the clamp swivel mount 3.32 to rotate for a certain angle to enable the locking bolt work station 3.7 to align with the threaded hole of the wiring terminal.
As shown in fig. 22 to 24, the locking bolt work station 3.7 comprises a bolt vibration disc, a bolt direct vibration track, a bolt distributing mechanism, a bolt conveying hose, a locking bolt mechanism and a locking bolt pressing mechanism, wherein two ends of the bolt direct vibration track are respectively connected with the bolt vibration disc and the bolt distributing mechanism, two ends of the bolt conveying hose are respectively connected with the bolt distributing mechanism and the locking bolt mechanism, the locking bolt pressing mechanism is arranged on the static disc 3.2, a bolt feeding detector connected with a control system is arranged on the bolt direct vibration track, and a photoelectric switch sensor is used for detecting whether a bolt passes through the bolt direct vibration track or not, so that material breaking and material clamping are avoided.
As shown in fig. 23, the bolt distributing mechanism is used for distributing bolts one by one; specifically, the bolt distributing mechanism comprises a bolt distributing seat 3.71, a bolt sliding block 3.72, a bolt receiving block 3.73 and a bolt distributing cylinder 3.74, wherein a bolt sliding cavity 3.75 is transversely arranged in the bolt distributing seat 3.71, the bolt sliding block 3.72 is arranged in the bolt sliding cavity 3.75 in a sliding manner, and the bolt distributing cylinder 3.74 drives the bolt sliding block 3.72 to move in the bolt sliding cavity 3.75; the photoelectric sensor is characterized in that a bolt feeding port 3.76 is arranged at the tail end of a bolt direct vibration track corresponding to the bolt material distributing seat 3.71, a bolt discharging connector 3.77 is arranged at the lower end of the bolt material distributing seat 3.71, the bolt sliding block 3.72 comprises a channel part and a stop block part and a sliding groove part, the channel part is communicated with the sliding groove part, the sliding groove part is perpendicular to the moving direction of the bolt sliding block 3.72, the bolt material distributing seat 3.73 is slidably arranged in the sliding groove part, a guide groove 3.78 is arranged on the bolt material distributing seat 3.71, a guide pin 3.79 is slidably arranged in the guide groove 3.78, a sliding hole is formed in the sliding groove part, the sliding hole is a kidney-shaped hole, the bolt material distributing seat 3.73 is provided with a through hole for the guide pin 3.79 to pass through, the guide pin 3.79 is positioned in the sliding hole, the bolt material distributing seat 3.73 faces to the bolt feeding port 3.76, a bolt clamping groove 3.71a is arranged at one end of the bolt feeding port 3.76, a position detector connected with a control system is arranged above the bolt feeding port 3.76, and a position detector is used for detecting whether the bolt material is distributed in the photoelectric sensor.
As shown in fig. 24, the bolt locking mechanism comprises a bolt locking servo motor 3.72a capable of setting torque and a bolt screwdriver head 3.73a, wherein the bolt locking servo motor 3.72a is used for driving the bolt screwdriver head 3.73a to rotate reversely at a certain angle so that a bolt is aligned with a threaded hole of a wiring terminal, and then the bolt is locked according to certain torque in a forward rotation mode; specifically, the locking bolt mechanism comprises a locking bolt frame 3.74a, a first bolt sliding plate 3.75a and a second bolt sliding plate 3.76a, wherein the first bolt sliding plate 3.75a and the second bolt sliding plate 3.76a are arranged on the locking bolt frame 3.74a in a sliding mode, a chuck fixing plate 3.77a is arranged on the first bolt sliding plate 3.77a, a bolt chuck 3.78a is arranged on the second bolt sliding plate 3.76a in a sliding mode, the locking bolt servo motor 3.72a is connected with the bolt chuck 3.73a, the bolt chuck 3.73a penetrates through the chuck fixing plate 3.77a to extend into the bolt chuck 3.78a, the bolt chuck 3.78a comprises a first bolt channel aligned with the bolt chuck 3.73a and a second bolt channel connected with a bolt conveying hose, the second bolt chuck 3.78a is obliquely arranged relative to the first bolt channel, the bolt chuck 3.78a further comprises bolts hinged to two sides of the bolt chuck, and two clamping pieces can clamp bolts accurately.
The bolt locking and correcting mechanism is used for correcting the wiring terminal when the bolt locking mechanism locks the bolt; specifically, the lock bolt is pressed and is just constructed including lock bolt and is pressed just frame 3.79a and vertical slip and set up the lock bolt that presses on just frame 3.79a and press just slide 3.71b, lock bolt presses and is provided with on the slide 3.71b with the first briquetting 3.72b of coil assembly looks adaptation and with the second briquetting 3.73b of binding post looks adaptation, first briquetting 3.72b is kept away from lock bolt and is pressed just slide 3.71b one side and is provided with supplementary briquetting 3.74b, second briquetting 3.73b is provided with the bulb plunger towards binding post one side, can compress tightly binding post better, promotes the success rate of lock bolt.
The lock bolt presses just frame 3.79a one side and is provided with first lock bolt detector 3.75b and second lock bolt detector 3.76b, and both adopt photoelectric switch sensor, and first lock bolt detector 3.75b detects whether there is the bolt, and whether the bolt is in place promptly, and whether the second lock bolt detector 3.76b detects the bolt and blocks, and whether the lock bolt is successful promptly, promotes the success rate of lock bolt.
The main working process of the locking bolt work station 3.7 is as follows: the bolt vibration disc is fed to the bolt direct vibration track, the bolt direct vibration track conveys the bolt to the bolt clamping groove 3.71a of the bolt receiving block 3.73 from the bolt feeding port 3.76, the bolt distributing cylinder 3.74 drives the bolt sliding block 3.72 to move, the channel part of the bolt sliding block 3.72 is aligned with the bolt discharging joint 3.77, simultaneously, the bolt receiving block 3.73 moves backwards under the matching of the guide groove 3.78, the guide pin 3.79 and the sliding hole, the bolt falls into the bolt discharging joint 3.77, meanwhile, the stop block part of the bolt sliding block 3.72 just blocks the discharging port of the bolt direct vibration track, then the bolt is conveyed to the second bolt channel by the bolt conveying hose and slides into the first bolt channel, at the moment, the bolt pressing and correcting mechanism works simultaneously by the bolt locking servo motor 3.72a driving bolt batch head 3.73a, the first pressing block 3.72b and the auxiliary pressing block 3.74b are pressed to corresponding positions, and the bolt servo motor 3.72a is driven to rotate forwards and reversely when the bolt is locked by a certain angle, and the bolt is locked with the bolt is rotated forwards and reversely, and the bolt is locked by a certain torque.
The second clamp rotating station 3.93 is arranged between the discharging station 3.8 and the feeding station 3.4, the second clamp rotating station 3.93 is used for rotating the clamp back, the second clamp rotating station 3.93 further comprises a clamp detector arranged on the outer side of the turntable and used for detecting whether a product exists on the magnetic system clamp, and other structures of the second clamp rotating station are identical to those of the first clamp rotating station.
In this embodiment, the discharging station 3.8 includes a magnetic system discharging clamp 71, the magnetic system discharging clamp 71 clamps the magnetic system on the magnetic system clamp 3.3 to the magnetic system conveyor 7, the discharging station 3.8 and the magnetic system conveyor 7 use one magnetic system discharging clamp 71 together, the structure of the magnetic system discharging clamp 71 is substantially the same as that of the coil assembly feeding clamp 52, and only the clamping portion is adapted to the clamped product.
As shown in fig. 25 to 27, the magnetic system conveyor 7 includes a magnetic system discharging gripper 71, a carrier single-side rotating rail and a carrier manipulator 72, wherein the carrier single-side rotating rail is provided with a carrier, the carrier single-side rotating rail drives an empty carrier to pass through the magnetic system discharging gripper 71, one side of the carrier single-side rotating rail, which is close to the magnetic system turntable 4, is provided with a carrier discharging area 73 and a carrier feeding area 74, and the magnetic system discharging gripper 71 is used for transferring the empty carrier from the magnetic system turntable 4 to the carrier feeding area 74 and transferring the carrier with the magnetic system from the carrier discharging area 73 to the magnetic system turntable 4 for turntable; the carrier unilateral rotary rail comprises a magnetic system rotary platform 75 and a magnetic system reciprocating rail 76, the magnetic system reciprocating rail 76 comprises a third carrier rail 761 and a fourth carrier rail 762 which are arranged in parallel, the magnetic system rotary platform 75 is provided with a magnetic system rotary rail 751 which is communicated with the third carrier rail 761 and the fourth carrier rail 762, the magnetic system rotary rail 751 comprises a magnetic system inlet section 701, a magnetic system rotary section 702 and a magnetic system outlet section 703, the third carrier rail 761 is connected with the magnetic system outlet section 703, and the fourth carrier rail 762 is connected with the magnetic system inlet section 701; the magnetic system rotating platform 75 is provided with a scrap channel 751 near one side of the turntable, and when the upstream detector detects that the assembly is not in place, specifically, for example, an iron core installation detector, a terminal installation detector, a second lock bolt detector and the like, the magnetic system discharging clamp 71 clamps the defective products to be discharged from the scrap channel 751.
The magnetic system swing section 702 has a fifth position aligned with the magnetic system inlet section 701 and a sixth position aligned with the magnetic system outlet section 703, where a carrier in-place detector 752 is provided to detect if the carrier is in place using an opto-electronic switch sensor.
The magnetic system rotating section 702 is provided with a fifth carrier pushing component 77 for pushing the carrier from the fifth position to the sixth position; the magnetic system outlet section 703 is provided with a sixth carrier pushing assembly 78 for pushing the carrier from the sixth position onto the fifth carrier transport track; the structure of the carrier push assembly can be referenced to the corresponding structure in the coil assembly conveyor 5.
The magnetic system outlet section 703 is further provided with a fourth carrier blocking component 791 and a fifth carrier blocking component 792, the fourth carrier blocking component 791 is used for limiting the carrier at the sixth position, the fifth carrier blocking component 792 is used for blocking the carrier to let the magnetic system discharging clamp 71 discharge, and the structure of the carrier blocking component can refer to the corresponding structure in the coil assembly conveyor 5.
The magnetic system inlet section 701 is provided with a first visual detection device 704, and a CCD visual detector is used for detecting whether a magnetic system exists on a passing carrier; the magnetic system outlet section 703 is provided with a carrier flattening mechanism and a second visual detection device 705 in sequence, the second visual detection device 705 adopts a CCD visual detector, and the second visual detection device 705 is used for detecting whether flaws exist in the magnetic system in the carrier.
The magnetic system outlet section 703 is set to a detection position corresponding to the second visual detection device 705, and the rails on two sides of the detection position are provided with ball plungers, so that the carrier can accurately stay at the detection position for detection.
The carrier flattening mechanism comprises a carrier flattening frame 706, a flattening cylinder 707 arranged on the carrier flattening frame 706, and a flattening block 708 connected with the flattening cylinder 707.
The third carrier rail 761 is provided with a magnetic system sorting mechanism near the magnetic system outlet section 703, and the magnetic system sorting mechanism is used for sorting out unqualified magnetic systems. Specifically, the magnetic system sorting mechanism comprises a sorting discharging channel 709 and a sorting cylinder 710 which are arranged on the outer side of a third carrier rail 761, a sorting guide plate 711 is arranged at the joint of the third carrier rail 761 and the sorting discharging channel 709, and the sorting guide plate 711 is connected with the sorting cylinder 710, and one end of the sorting guide plate 711 is hinged to the third carrier rail 761.
A seventh carrier pushing assembly 741 is disposed at an end of the carrier feeding zone 74 away from the fourth carrier rail 762, and the seventh carrier pushing assembly 741 is used for pushing the carriers from the carrier feeding zone 74 to the sixth carrier rail; the fourth carrier rail 762 is provided with a carrier detector 742 connected to the control system at a side near the carrier feeding area 74, for detecting whether the passing carrier is empty and whether the carrier is normally transported.
The initial end of the carrier outlet region 73 is provided with a carrier pressing plate 731, a flattening inclined plane is arranged on the feeding side of the carrier pressing plate 731, wherein the initial end is one end connected with the fourth carrier rail 762, the carrier pressing plate 731 can flatten and straighten a magnetic system in a passing magnetic system carrier, and the flattening inclined plane can avoid clamping the magnetic system.
As shown in fig. 27 to 31, the magnetic system wobble plate machine 4 is used for stacking magnetic system wobble plates; the magnetic system tray arranging machine 4 comprises a tray arranging machine frame 41 with a working table surface, a magnetic system grabbing platform 42, a first magnetic system material frame 43, a second magnetic system material frame 44 and a magnetic system tray moving mechanism 45 which are arranged on the tray arranging machine frame 41, wherein the carrier manipulator 72 is arranged on the tray arranging machine frame 41, and the carrier outlet area 73 and the carrier inlet area 74 are arranged on the magnetic system grabbing platform 42; the first magnetic system material frame 43 is provided with a magnetic system carrier disc, empty carriers are filled in the magnetic system carrier disc, and the first magnetic system material frame 43 is used for providing empty carriers for the carrier feeding area 74 and receiving carriers with magnetic systems; the carrier manipulator 72 is used for transferring empty carriers from the first magnetic system material rack 43 to the carrier feeding area 74 and transferring carriers with magnetic systems from the carrier discharging area 73 to the magnetic system carrier plate for swaying; the magnetic system carrier disk moving mechanism 45 is used for transferring the magnetic system carrier disk with the finished wobble disk on the first magnetic system material frame 43 to the second magnetic system material frame 44; the second magnetic system material rack 44 is used for discharging the magnetic system carrier disc with the disc being placed; realize the automatic wobble plate of magnetic system, avoid artifical wobble plate to damage magnetic system, greatly promoted wobble plate efficiency simultaneously.
The carrier manipulator 72 comprises a magnetic system combined clamping jaw 721, the carrier manipulator 72 adopts a multi-axis manipulator commonly used in the field of automation equipment, the magnetic system combined clamping jaw 721 is mounted on the multi-axis manipulator, the magnetic system combined clamping jaw 721 can simultaneously grasp at least two magnetic system carriers, in the embodiment, the magnetic system combined clamping jaw 721 comprises two carrier clamping hands, each carrier clamping hand comprises an air cylinder and two clamping blocks, and two magnetic system carriers can be simultaneously clamped at one time.
As shown in fig. 29, the first magnet system rack 43 includes a tray transfer rail 431 and a tray lifting mechanism 432; the carrier tray transferring track 431 is used for transferring the magnetic system carrier tray to the carrier tray lifting mechanism 432 and transferring the magnetic system carrier tray out by the carrier tray lifting mechanism 432; the carrier plate lifting mechanism 432 is used for lifting the magnetic system carrier plate on the carrier plate conveying rail 431 to the working table surface and descending the magnetic system carrier plate on the working table surface to the carrier plate conveying rail 431, the carrier plate conveying rail 431 is positioned below the working table surface, the longitudinal space is reasonably utilized, and the occupied area of the equipment is reduced.
The tray conveying track 431 includes an upper and lower section 433 extending out of the tray rack 41 and a transfer section 434 located in the tray rack 41, a plurality of empty magnetic system trays are placed on the upper and lower section 433, typically ten stacked magnetic system trays are placed at a time, the magnetic system trays are conveyed to the transfer section 434, baffles 435 are disposed on two sides of the tray conveying track 431 of the upper and lower section 433, so as to avoid the offset of the magnetic system trays in the conveying process, a tray in-place detector 46 connected with a control system is disposed on the baffles 435, the tray in-place detector 46 is used for detecting whether the magnetic system trays on the tray conveying track 431 are in place, and the tray in-place detector 46 adopts a photoelectric switch sensor, and can detect whether the feeding quantity of each magnetic system tray is consistent according to the installation height of the tray in-place detector 46.
The tray lifting mechanism 432 comprises a tray lifting frame 436 disposed at the periphery of the transfer section 434, driven screw assemblies 437 disposed at two sides of the transfer section 434, and a driving screw assembly 438 disposed at the end of the transfer section 434, wherein the driven screw assemblies 437 and the driving screw assemblies 438 are connected with the tray lifting frame 436, the tray lifting frame 436 has a tray loading position flush with the tray conveying rail 431 and a tray swinging position located on the working table, the magnetic system tray can be lifted to the tray swinging position by the tray lifting mechanism 432 when in the tray loading position, the driven screw assemblies 437 and the driving screw assemblies 438 are of structures of which screw sliders are matched with motor driving, and stability and reliability of the tray lifting frame 436 during operation can be improved by the aid of the driven screw assemblies 437.
One side of the carrier tray lifting frame 436 is provided with a carrier tray full material detector 47 connected with the control system, and the carrier tray full material detector 47 adopts a photoelectric switch sensor for in-place detection and full material detection of a magnetic system carrier tray on the carrier tray lifting frame 436.
The second magnetic system material frame 44 has the same structure as the first magnetic system material frame 43, the tray lifting frame 436 in the second magnetic system material frame 44 has a tray loading position flush with the tray conveying rail 431 and a tray transferring position on the table surface, and the magnetic system tray can be lowered to the tray transferring position by the tray lifting mechanism 432 when in the tray loading position, and then conveyed to the discharge end through the tray conveying rail 431.
As shown in fig. 30 and 31, the magnetic system carrier moving mechanism 45 is configured to translate the magnetic system carrier with the wobble plate from the wobble plate position to the carrier transfer position, and the table surface of the wobble plate frame 41 is provided with two openings 411 for the carrier lifting frame 436 in the first magnetic system material frame 43 and the carrier lifting frame 436 in the second magnetic system material frame 44 to pass through respectively; specifically, the magnetic system carrier moving mechanism 45 includes carrier moving rails 451 disposed on two sides of the opening 411, a carrier moving frame 452 disposed on the carrier moving rails 451, and a carrier moving driver 453 connected to the carrier moving rails 451, two carrier translating gripper assemblies are disposed on the carrier moving frame 452, and the carrier translating gripper assemblies include a carrier gripper rail 454 disposed on the carrier moving frame 452, a carrier gripper 455 disposed on the carrier gripper rail 454, and a carrier gripper driver 456 for driving the carrier gripper 455 to move on the carrier gripper rail 454, where the carrier gripper driver 456 drives the carrier gripper 455 to move toward the magnetic system carrier to hold the magnetic system carrier, and the carrier moving driver 453 drives the carrier moving frame 452 to the carrier transfer position, and the carrier lifting frame 436 of the second magnetic system material frame 44 lifts the magnetic system carrier, and the carrier gripper 455 moves back.
The foregoing disclosure is illustrative of the present invention and is not to be construed as limiting the scope of the invention, which is defined by the appended claims.

Claims (10)

1. The automatic production line of the magnetic system is characterized by comprising a coil winding machine, a coil assembly welding machine, a magnetic system assembling machine, a magnetic system swaying disc machine and a control system, wherein a coil transmission machine is arranged between the coil winding machine and the coil assembly welding machine, a coil assembly transmission machine is arranged between the coil assembly welding machine and the magnetic system assembling machine, and a magnetic system transmission machine is arranged between the magnetic system assembling machine and the magnetic system swaying disc machine;
the coil winding machine is used for winding coils, the coil assembly welding machine is used for welding wiring boards and contacts on the coils, the magnetic system assembling machine is used for installing iron cores, wiring terminals and bolts on the coil assemblies, and the magnetic system swaying machine is used for swaying magnetic systems into stacks;
the coil conveyor is used for conveying the coils to the coil assembly welding machine;
the coil assembly conveyor comprises a coil assembly blanking clamping jaw, a carrier circulating rail and a coil assembly feeding clamping jaw, wherein a carrier is arranged on the carrier circulating rail, and the coil assembly conveyor is used for driving the carrier to circulate through the coil assembly blanking clamping jaw and the coil assembly feeding clamping jaw through the carrier circulating rail so as to realize that the coil assembly is conveyed to the magnetic system assembly machine by the coil assembly welding machine;
The magnetic system conveyor comprises a magnetic system discharging clamp hand, a carrier unilateral rotary rail and a carrier manipulator, wherein a carrier is arranged on the carrier unilateral rotary rail, the carrier unilateral rotary rail drives an empty carrier to pass through the magnetic system discharging clamp hand, one side of the carrier unilateral rotary rail, which is close to a magnetic system disc arranging machine, is provided with a carrier outlet area and a carrier inlet area, and the carrier unilateral rotary rail is used for transferring the empty carrier from the magnetic system disc arranging machine to the carrier inlet area and transferring the carrier filled with the magnetic system from the carrier outlet area to the magnetic system disc arranging machine for disc arranging;
the carrier is provided with a magnetic system limiting part, and the magnetic system limiting part is used for limiting the coil assembly and the magnetic system.
2. The automated production line of claim 1, wherein the carrier circulation track comprises a coil assembly shuttle track, a first rotary platform and a second rotary platform, the first rotary platform and the second rotary platform are respectively arranged at two ends of the coil assembly shuttle track, the coil assembly shuttle track comprises a first carrier track and a second carrier track which are arranged in parallel, the first rotary platform is provided with a first rotary track which is communicated with the first carrier track and the second carrier track, the second rotary platform is provided with a second rotary track which is communicated with the first carrier track and the second carrier track, the first rotary track comprises a first inlet section, a first rotary section and a first outlet section, the first rotary section has a first position aligned with the first inlet section and a second position aligned with the first outlet section, the first inlet section is connected with the first carrier track, and the first outlet section is connected with the second carrier track;
The second rotary track comprises a second inlet section, a second rotary section and a second outlet section, wherein the second rotary section is provided with a third position aligned with the second inlet section and a fourth position aligned with the second outlet section, the second inlet section is connected with the second carrier track, and the second outlet section is connected with the first carrier track.
3. The automated production line of claim 2, wherein the first swing segment is provided with a first carrier pushing assembly for pushing the carrier from the first position to the second position;
the bottom of the first outlet section is provided with a second carrier pushing assembly, and the second carrier pushing assembly is used for pushing the carrier from a second position to a second carrier track;
the first inlet section is provided with a first carrier blocking assembly for blocking the carrier from entering the first position when the carrier pushing clamp is located at the second position.
4. The automated production line of claim 2, wherein the second swing segment is provided with a third carrier pushing assembly for pushing the carrier from a third position to a fourth position;
The second inlet section is provided with a second carrier blocking assembly, and the second carrier blocking assembly is used for blocking the carrier from entering the third position when the third pushing block is positioned at the fourth position;
the second outlet section is provided with a fourth carrier pushing assembly, and the fourth carrier pushing assembly is used for pushing the carrier from a fourth position to the first carrier rail;
the second outlet section is provided with a third carrier blocking assembly for limiting the carrier to a fourth position.
5. The automated production line of a magnetic system according to claim 1, wherein the carrier unilateral rotation track comprises a magnetic system rotation platform and a magnetic system back-and-forth track, the magnetic system back-and-forth track comprises a third carrier track and a fourth carrier track which are arranged in parallel, the magnetic system rotation platform is provided with a magnetic system rotation track which is communicated with the third carrier track and the fourth carrier track, the magnetic system rotation track comprises a magnetic system inlet section, a magnetic system rotation section and a magnetic system outlet section, the third carrier track is connected with the magnetic system outlet section, and the fourth carrier track is connected with the magnetic system inlet section;
the magnetic system swing segment having a fifth position aligned with the magnetic system inlet segment and a sixth position aligned with the magnetic system outlet segment;
The magnetic system rotating section is provided with a fifth carrier pushing component which is used for pushing the carrier from a fifth position to a sixth position;
the magnetic system outlet section is provided with a sixth carrier pushing component which is used for pushing the carrier from a sixth position to a fifth carrier conveying track;
the magnetic system outlet section is further provided with a fourth carrier blocking component and a fifth carrier blocking component, the fourth carrier blocking component is used for limiting the carrier at a sixth position, and the fifth carrier blocking component is used for blocking the carrier to enable the magnetic system discharging clamping hand to discharge.
6. The automated production line of magnetic systems according to claim 5, wherein the magnetic system inlet section is provided with a first visual detection device for detecting whether a magnetic system is present on the passing carrier;
the magnetic system outlet section is provided with a second visual detection device which is used for detecting whether flaws exist in the magnetic system in the carrier or not;
the third carrier track is provided with a magnetic system sorting mechanism at a position close to the outlet section of the magnetic system, and the magnetic system sorting mechanism is used for sorting out unqualified magnetic systems.
7. The automated production line of claim 5, wherein a seventh carrier pushing assembly is disposed at an end of the carrier feeding region away from the fourth carrier rail, the seventh carrier pushing assembly being configured to push carriers from the carrier feeding region to the sixth carrier rail;
The initial end of the carrier outlet area is provided with a carrier pressing plate, and a flattening inclined plane is arranged on the feeding side of the carrier pressing plate.
8. The automated magnetic system production line of claim 1, wherein the coil winding machine comprises a wire feeding mechanism, a wire finishing mechanism, a wire feeding mechanism, a wire stripping mechanism, a winding mechanism and a coil discharging mechanism; the wire feeding mechanism is used for feeding wires to the wire arranging mechanism; the wire straightening mechanism is used for straightening the bent wire into a straight line; the wire feeding mechanism is used for controlling feeding and returning of wires; the wire stripping mechanism is used for cleaning the paint skin on the surface of the wire; the winding mechanism is used for winding the wire rod into a coil; the coil discharging mechanism is used for discharging the coil wound by the winding mechanism.
9. The automatic production line of the magnetic system according to claim 1, wherein the magnetic system assembling machine comprises a rotary table, a static table and a rotary table driving device for driving the rotary table to rotate, a plurality of magnetic system clamps are arranged at the edge of the rotary table, the static table is positioned at the inner side of the rotary table, and a feeding work station, an iron core assembling work station, a wiring terminal assembling work station, a locking bolt work station and a discharging work station are sequentially arranged at the outer side of the rotary table;
The feeding station is used for feeding the coil assembly to the magnetic system clamp; the iron core assembly station is used for installing an iron core into a coil of a coil assembly on the magnetic system clamp; the wiring terminal assembly station is used for installing wiring terminals on wiring boards of the coil assemblies on the magnetic system clamp; the locking bolt work station is used for screwing a bolt into the wiring terminal so that the wiring terminal is fixed with the wiring board; the discharging station is used for discharging the magnetic system on the magnetic system clamp.
10. The automated magnetic system production line of claim 1, wherein the magnetic system wobble plate machine comprises a wobble plate frame with a working table surface, a magnetic system grabbing platform, a first magnetic system material rack, a second magnetic system material rack and a magnetic system carrier plate moving mechanism which are arranged on the wobble plate frame, wherein the carrier manipulator is arranged on the wobble plate frame, and the carrier outlet area and the carrier inlet area are arranged on the magnetic system grabbing platform;
the first magnetic system material rack is used for providing empty carriers for the carrier feeding area and receiving carriers provided with magnetic systems; the carrier manipulator is used for transferring empty carriers from the first magnetic system material rack to the carrier inlet area and transferring carriers provided with magnetic systems from the carrier outlet area to the magnetic system carrier disk for swinging; the magnetic system carrier disc moving mechanism is used for transferring the magnetic system carrier disc with the disc arranged on the first magnetic system material frame to the second magnetic system material frame; the second magnetic system material rack is used for discharging the magnetic system carrier disc which completes the swinging disc.
CN202310813842.8A 2023-07-04 2023-07-04 Automatic production line of magnetic system Pending CN116587007A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310813842.8A CN116587007A (en) 2023-07-04 2023-07-04 Automatic production line of magnetic system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310813842.8A CN116587007A (en) 2023-07-04 2023-07-04 Automatic production line of magnetic system

Publications (1)

Publication Number Publication Date
CN116587007A true CN116587007A (en) 2023-08-15

Family

ID=87594009

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310813842.8A Pending CN116587007A (en) 2023-07-04 2023-07-04 Automatic production line of magnetic system

Country Status (1)

Country Link
CN (1) CN116587007A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117324647A (en) * 2023-12-01 2024-01-02 河北昊能汽车配件科技有限公司 Cutting device and method for automobile part production

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117324647A (en) * 2023-12-01 2024-01-02 河北昊能汽车配件科技有限公司 Cutting device and method for automobile part production
CN117324647B (en) * 2023-12-01 2024-03-01 河北昊能汽车配件科技有限公司 Cutting device and method for automobile part production

Similar Documents

Publication Publication Date Title
CN108249119B (en) Copper bar automation plane warehouse and copper bar integrated production line
US10518916B2 (en) Material processing system
CN108666849A (en) A kind of Full-automatic pin bending integral machine
CN116587007A (en) Automatic production line of magnetic system
CN108821025B (en) Skeleton coil winding equipment
CN111532717B (en) Automatic chemical part feeding mechanism
CN212668243U (en) Feeding and conveying device for plate edge sealing production line
CN111331187A (en) Battery cell tab cutting device and method
CN208189957U (en) A kind of Full-automatic pin bending integral machine
CN111055118B (en) Automatic core rod penetrating equipment
KR100757070B1 (en) Apparatus for manufacturing side plate for packaging coil
KR101261600B1 (en) Loading and unloading apparatus for semiconductor package lead frame magazine.
CN210781957U (en) Connector assembling machine
CN116779327B (en) Full-automatic coil bending and welding equipment
CN111776712A (en) Automatic material distributing and feeding equipment
CN215342285U (en) Coil and magnetic ring assembly equipment
CN210165927U (en) Online intelligent detection machine
CN113451026A (en) Coil and magnetic ring assembly machine
CN214188137U (en) Automatic change body and annotate shoulder equipment
CN110360969B (en) Online intelligent detection machine
KR100223356B1 (en) Auto cell stacker system
CN117754282A (en) Magnetic system assembly machine
US5123808A (en) Apparatus for loading connectors into connector applicators
CN115180206B (en) Full-automatic pipe winding machine and pipe winding method
CN219807440U (en) Caster bracket conveying mechanism and automatic punching machine

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination