CN216245577U - Loading and unloading manipulator for box-type furnace - Google Patents
Loading and unloading manipulator for box-type furnace Download PDFInfo
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- CN216245577U CN216245577U CN202220493133.7U CN202220493133U CN216245577U CN 216245577 U CN216245577 U CN 216245577U CN 202220493133 U CN202220493133 U CN 202220493133U CN 216245577 U CN216245577 U CN 216245577U
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Abstract
The utility model discloses a loading and unloading manipulator for a box-type furnace, which comprises a cross beam part I, a horizontal moving slide plate part I, a vertical beam part I, a rotary supporting part II, a horizontal moving slide plate part II and a material fork part, wherein the horizontal moving slide plate part I is assembled with the cross beam part and horizontally moves along the cross beam part, the vertical beam part I is connected with the horizontal moving slide plate part I and vertically moves along the horizontal moving slide plate part I, the lower part of the rotary supporting part I is connected with the upper part of the vertical beam part, the horizontal moving slide part II is connected with the upper part of the rotary supporting part I, the material fork is connected with the horizontal moving slide part II, and the rotary supporting part I drives the horizontal moving slide part II and the material fork part to rotate. The automatic feeding and discharging manipulator disclosed by the utility model is high in production efficiency and speed, automatic control is easily realized through the control mechanism, the production takt is short, and the problem that the feeding and discharging manipulator in the prior art, namely a universal industrial robot, is low in production speed and cannot meet the requirements of a production line on the feeding and discharging takt is solved.
Description
Technical Field
The utility model relates to the technical field of high-strength steel hot forming production lines, in particular to a feeding and discharging manipulator for a box-type furnace.
Background
With the development of the automobile industry, the lightweight high-strength steel hot forming technology becomes the key point of research and development of various enterprises. The high-strength steel hot forming process is a process for heating an ultrahigh-strength steel plate to an austenite temperature range in a heating furnace, after the steel plate tissue is changed, rapidly moving the steel plate into a press die, stamping in a short time, under a pressure maintaining state of the press, quenching and cooling a workpiece by a cooling circuit arranged in the die and ensuring a certain cooling speed, and finally obtaining an ultrahigh-strength stamping part.
The flat high-strength steel is the mainstream of the existing production, and in a high-end vehicle model, due to the high complexity of parts, the performance requirements of the parts cannot be met by the direct forming and the heat treatment of the flat, so the hot forming of the indirect parts is carried out at the same time. The heating furnace equipment in the production of the indirect piece comprises a box furnace and a roller hearth type heating furnace, the roller hearth furnace has a complex structure and high cost, and the box furnace is the optimal choice of the indirect piece production line. The existing blanking manipulator for the intermediate piece mostly adopts a universal industrial robot, but the universal industrial robot is low in production speed and cannot meet the requirement of a production line on blanking beats.
Disclosure of Invention
The utility model aims to overcome the defects in the prior art and provides a feeding and discharging manipulator for a box-type furnace. The utility model has high production efficiency and high speed, and the automatic control is easy to realize through the control mechanism, and the production beat is short. The problem of prior art's last unloading manipulator be general industrial robot production speed slow, can't satisfy the requirement of producing the line to going up the unloading beat is solved.
The technical scheme adopted by the utility model for solving the technical problems is as follows:
the utility model provides a feeding mechanical arm on box stove, includes crossbeam portion dress one, horizontal migration swift current board dress one, erects roof beam portion dress, slewing bearing portion dress, horizontal migration sideslip portion dress two, material fork part, horizontal migration swift current board dress one with crossbeam portion assembly merge along crossbeam portion dress horizontal migration, erect roof beam portion dress and be connected with horizontal migration swift current board dress one and adorn a vertical migration along horizontal migration swift current board, slewing bearing portion dress lower part is connected with vertical roof beam portion dress upper portion, horizontal migration sideslip portion dress two and slewing bearing portion dress upper portion are connected, the material fork is connected with horizontal migration sideslip portion dress two, slewing bearing portion dress drives horizontal migration sideslip portion dress two, material fork part rotation.
The beam part assembly comprises a first beam, a first beam guide rail and a first beam rack, the first beam guide rail is connected with the first beam, and the beam rack is connected with the first beam guide rail.
Horizontal migration carriage apron dress one includes first, a servo motor, first gearbox, first gear of carriage apron, is equipped with uide bushing one on the carriage apron, uide bushing one and the cooperation of crossbeam guide rail, and first gearbox is connected with first carriage apron, and a servo motor is connected with first gearbox, and first gearbox output and first gear connection, first gear and crossbeam rack toothing, thereby first servo motor rotates and drives horizontal migration carriage apron dress level round trip movement in crossbeam portion dress.
The vertical beam part comprises a first vertical beam, a second vertical beam, an upper belt wheel I, a lower beam belt wheel I, a vertical beam belt, a second servo motor, a second gearbox and a second gear, wherein the second servo motor is connected with the second gearbox;
a second guide rail is arranged on the first vertical beam, a second guide sleeve in the vertical direction is arranged on the first slide carriage, the second guide sleeve is matched with the second guide rail, and the first vertical beam is of a hollow tubular structure with a rectangular or square cross section;
the inner wall of the tubular structure is provided with a third guide sleeve, the second vertical beam is provided with a third guide rail, the second vertical beam is arranged in the first vertical beam, the third guide rail is matched with the third guide sleeve, and the first vertical beam is connected with the first slide carriage through a first speed multiplying mechanism;
the first speed multiplying mechanism comprises a first upper belt wheel, a first lower beam belt wheel and a first vertical beam belt, the first upper belt wheel and the first lower beam belt are arranged on the outer side of the upper end and the lower end of a first vertical beam respectively, the first vertical beam belt passes through the first upper belt wheel and the first lower beam belt wheel and then passes through a cavity of the first vertical beam, the vertical beam belt is fixedly connected with a second vertical beam through a first connector in the cavity, the vertical beam belt bypasses the first upper belt wheel and the first lower beam belt and then is fixed with a slide carriage through a second connector, and when a second servo motor drives the first vertical beam to move, the second vertical beam is driven by the vertical beam belt to move in the first vertical beam at double speed, so that a speed multiplying structure is realized.
The first gearbox and the second gearbox are vertically arranged in the space, so that the space is effectively utilized, the compactness of the structural design is increased, and if the space allows, the second gearbox or the second servo motor and the first servo motor or the first gearbox can be arranged in parallel in the space.
The second erects the roof beam and adopts cavity tubular structure, slewing bearing portion dress lower part is connected with the upper portion cavity that the roof beam was erected to the second, slewing bearing portion dress includes pivot, sleeve, third gearbox, third servo motor, runing rest, and third servo motor is connected with the third gearbox, third gearbox and muffjoint, and the upper end at the second perpendicular roof beam is fixed to the sleeve, and the output and the pivot of third gearbox are connected, and the runing rest is connected with the top of pivot, arranges the bearing between pivot and sleeve for the radial force that produces in the sharing equipment operation process, and slewing bearing portion dress is installed inside the second perpendicular roof beam, and when third servo motor rotated, the pivot was followed and is rotated.
The horizontal moving and transverse moving part package two comprises a second cross beam, a second cross beam guide rail, a small slide carriage, a fourth servo motor, a fourth gearbox and a fourth gear, wherein a second guide sleeve is arranged on the rotating support, the second cross beam guide rail is arranged on the second cross beam and is matched with the second cross beam guide rail, the second cross beam is connected with the rotating support, the fourth servo motor is connected with the fourth gearbox, an output shaft of the fourth gearbox is connected with the fourth gear, the fourth servo motor, the fourth gearbox and the fourth gearbox are all arranged inside the rotating support, the small slide carriage guide rail is arranged on the cross beam, the small slide carriage is connected with the second cross beam through the small slide carriage guide sleeve and the small slide carriage guide rail, and the small slide carriage is connected with the rotating support through a speed doubling structure II.
The second speed multiplying structure comprises two belt wheels arranged at two ends of the beam, the two belt wheels are matched with a belt, one side of the belt is connected with the small slide carriage through a fourth connector, the belt is connected with a rotary support through a third connector after bypassing the belt wheels, a rack is arranged on the beam, a fourth gear is meshed with the rack, and when a fourth servo motor rotates, the second beam is driven to move, so that the small slide carriage is driven to move along the beam at two times of speed.
And the second beam is a carbon fiber beam.
The material fork component comprises a fixed pipe at the rear part and a steel plate supporting block at the front part which are connected, and a baffle plate for limiting the position of the steel plate is arranged on the steel plate supporting block close to the fixed pipe.
Connecting plates are respectively arranged on the upper part and the lower part of the fixed pipe, the fixed pipe is connected with the small slide carriage detachable structure through the connecting plates, and the front material supporting blocks are arrayed in the length direction of the rear fixed pipe.
Reinforcing ribs are arranged on the upper side and the lower side of the front material supporting block, and a reinforcing plate is arranged at the lower end of the front material supporting block at the front end of the baffle plate.
The utility model has the beneficial effects that:
1. the feeding and discharging manipulator for the box-type furnace has the advantages of high production efficiency, high speed, easiness in realization of automatic control and short production takt. The problem of prior art's last unloading manipulator be general industrial robot production speed slow, can't satisfy the requirement of producing the line to going up the unloading beat is solved.
2. The horizontal moving sliding plate part I, the vertical beam part I, the rotary supporting part I and the horizontal moving transverse part II are driven by servo motors, and the device has the advantages of high moving speed, accurate positioning, high automation degree and high working efficiency.
3. The rack and the gear are meshed for transmission to drive the horizontal moving slide plate part to move and the vertical beam part to move, so that the moving speed is high, the precision is high, and the reliability is good.
4. The first vertical beam is of a hollow tubular structure, the inner wall of the tubular structure is provided with a third guide rail, the second vertical beam is provided with a third sliding block, the second vertical beam is arranged in the first vertical beam, the third sliding block is matched with the third guide rail, and the first vertical beam is connected with the first slide carriage through a first speed multiplying mechanism; the second erects the roof beam and adopts cavity tubular structure, slewing bearing portion dress lower part is connected with the upper portion cavity that the roof beam was erected to the second, slewing bearing portion dress includes pivot, sleeve, third gearbox, third servo motor, runing rest, and third servo motor is connected with the third gearbox, third gearbox and muffjoint, and the upper end at the second perpendicular roof beam is fixed to the sleeve, and the output and the pivot of third gearbox are connected, and the runing rest is connected with the top of pivot, arranges the bearing between pivot and sleeve for the radial force that produces in the sharing equipment operation process, and slewing bearing portion dress is installed inside the second perpendicular roof beam, and when third servo motor rotated, the pivot was followed and is rotated. The whole equipment has compact structure and small occupied space.
5. The first gearbox and the second gearbox are vertically arranged in the space, so that the space is effectively utilized, the compactness of the structural design is increased, and if the space allows, the second gearbox or the second servo motor and the first servo motor or the first gearbox can be arranged in parallel in the space.
6. The utility model has four movement shafts, wherein two movement shafts are of a speed doubling structure, the rotary supporting parts are arranged in the vertical beams, and the speed doubling structure can improve the movement speed of equipment, thereby improving the production rhythm.
7. And the second beam is a carbon fiber beam. The carbon fiber material has the characteristics of small density and large elastic modulus, the moving beam made of the carbon fiber material is used for improving the rigidity of the transverse moving shaft, the quality of the moving part of the equipment body is reduced, and the comprehensive performance of the equipment can be improved.
8. The material fork part comprises a fixed pipe at the rear part and a steel plate supporting block at the front part, which are connected, the steel plate supporting block is close to the fixed pipe and is provided with a baffle for limiting the position of a steel plate, the steel plate is reliably and accurately positioned in the material fork through the baffle, the potential safety hazard caused by the movement in the front and rear directions is avoided, and the working efficiency is improved.
9. The connecting plates are respectively arranged on the upper part and the lower part of the fixed pipe, the fixed pipe is connected with the small slide carriage detachable structure through the connecting plates, the quick assembly disassembly and the replacement can be realized, the maintenance efficiency is improved, and the use and maintenance cost is reduced. The front material supporting blocks are arrayed in the length direction of the rear fixed pipe, the stress of the parts is balanced and stable, and the placing stability of the steel plate is ensured.
10. Reinforcing ribs are arranged on the upper side and the lower side of the front material supporting block, and a reinforcing plate is arranged at the lower end of the front material supporting block at the front end of the baffle plate. The material fork structure can obviously reduce the deflection deformation of the material fork in the use process, has the characteristic of stable workpiece grabbing, and enhances the stability of equipment operation.
Drawings
FIG. 1 is a schematic view showing the installation position of the present invention and a box furnace;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is an enlarged view of section I of FIG. 2;
FIG. 4 is an enlarged view of section II of FIG. 2;
FIG. 5 is a schematic front view of the present invention;
FIG. 6 is an enlarged view of a portion III of FIG. 5;
FIG. 7 is a left side view of the structure of FIG. 5;
FIG. 8 is a schematic diagram of the right side view of FIG. 3;
FIG. 9 is an enlarged view of a portion IV of FIG. 8;
FIG. 10 is an enlarged view of portion V of FIG. 8;
fig. 11 is a schematic structural view of a fork member.
In the figure, 1 box type heating furnace, 2 loading and unloading manipulator, 3 crossbeam I, 4 crossbeam guide rail I, 5 first gear, 6 second servo motor, 7 second gear box, 8 second gear, 9 first servo motor, 10 first gear box, 11 lower beam belt I, 12 first vertical beam, 13 second vertical beam, 14 first connector, 15 small slide guide sleeve, 16 upper belt I, 17 vertical beam belt, 18 rotating shaft, 19 sleeve, 20 bearing, 21 third gear box, 22 third servo motor, 23 rotating bracket, 24 fourth servo motor, 25 fourth gear box, 26 fourth gear, 27 crossbeam guide rail II, 28 small slide guide rail, 29 belt wheel, 30 belt, 31 small slide, 32 fourth connector, 33 third connector, 34 stainless steel pipe, 35 baffle, 36 rectangular pipe, 37 connecting plate, 38 reinforcing rib, 39 bending reinforcing plate, 40 crossbeam rack, the guide sleeve comprises a cross beam 41, a second connector 42, a first slide carriage 51, a vertical beam rack 52, a third slide block 53, a third guide rail 54, a third slide block 55 and a first guide sleeve 56.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the technical solution in the embodiment of the present invention will be clearly and completely described below with reference to the drawings in the embodiment of the present invention, and it is obvious that the described embodiment is only a part of the embodiment of the present invention, and not all embodiments.
Generally, one or two sets of loading and unloading manipulators are arranged in a box-type furnace thermoforming production line, and when one set of manipulator is arranged, the manipulator is used for loading and unloading the box-type furnace; when two sets of manipulators are arranged, one set of manipulators is used for feeding the box-type furnace, and the other set of manipulators is used for discharging the box-type furnace; in the actual production process, the number of the arranged manipulators mainly depends on the occupied space of a production line and the requirement on the production takt, so that the rapid and accurate feeding and discharging function of the box-type heating furnace is realized.
In order to more effectively utilize the factory space, the loading and unloading manipulator 2 is generally arranged in a pit, wherein a beam part is arranged along the logistics direction, the box-type heating furnaces 1 are symmetrically arranged on two sides of the logistics center line, or the loading and unloading manipulator can also be arranged above the ground if the factory space allows. The crossbeam portion dress is connected with the support frame, and the support frame is connected with the basis.
The utility model mainly takes two sets of mechanical arms as an example to explain the structure and the function of the mechanical arm.
As shown in the figures 1-11, the loading and unloading manipulator of the box-type furnace comprises a first beam part, a first horizontal moving slide plate part, a second vertical beam part, a rotary supporting part, a second horizontal moving slide part and a material fork part, wherein the first horizontal moving slide plate part is assembled with the first beam part and horizontally moves along the first beam part, the first vertical beam part is connected with the first horizontal moving slide plate part and vertically moves along the first horizontal moving slide plate part, the lower rotary supporting part is connected with the upper vertical beam part, the second horizontal moving slide part is connected with the upper rotary supporting part, the material fork is connected with the second horizontal moving slide part, and the rotary supporting part drives the second horizontal moving slide part and the material fork part to rotate.
Referring to fig. 2 and 3, the beam assembly includes a first beam 3, a first beam guide 4, and a beam rack 40, where the first beam guide 4 is connected to the first beam 3, and the beam rack 40 is connected to the first beam guide 4. The first beam guide 4 is generally disposed two or three in front of the first beam 3, and the beam rack 40 is disposed between the first beam guides 4.
Horizontal migration carriage part dress one includes carriage 51, first servo motor 9, first gearbox 10, first gear 5, be equipped with uide bushing one or slider one on carriage 51, uide bushing one and crossbeam guide rail 4 cooperation, first gearbox 10 is connected with carriage 51, first servo motor 9 is connected with first gearbox 10, first gearbox 10 output and first gear connection, first gear and the meshing of crossbeam rack 40, thereby first servo motor 9 rotates and drives horizontal migration carriage part dress level round trip movement in the crossbeam portion dress.
With reference to fig. 2-7, the vertical beam portion includes a first vertical beam 12, a second vertical beam 13, a first upper pulley 16, a first lower beam pulley 11, a vertical beam belt 17, a second servo motor 6, a second gearbox 7, and a second gear 8, the second servo motor 6 is connected to the second gearbox 7, the second gearbox 7 is connected to a first carriage plate 51, the second gear 8 is connected to an output end of the second gearbox 7, a vertical beam rack 52 is disposed on the first vertical beam 12, and the vertical beam rack 52 is engaged with the second gear 8 to drive the vertical beam to move vertically;
a second guide rail 53 is arranged on the first vertical beam 12, a second guide sleeve or a second slide block in the vertical direction is arranged on the first slide carriage 51, the second guide sleeve is matched with the second guide rail, and the first vertical beam 12 is of a hollow tubular structure with a rectangular or square cross section;
the inner wall of the tubular structure is provided with a third guide sleeve 54, the second vertical beam 13 is provided with a third guide rail 55, the second vertical beam 13 is installed in the first vertical beam 12, the third guide rail 55 is matched with the third guide sleeve, and the first vertical beam 12 is connected with the first slide carriage 51 through a first speed multiplying mechanism;
the first speed multiplying mechanism comprises an upper belt wheel 16, a lower beam belt wheel 11 and a vertical beam belt 17, the upper belt wheel 16 and the lower beam belt wheel 11 are respectively arranged on the outer sides of the upper end and the lower end of the first vertical beam 12, the vertical beam belt 17 penetrates through the upper belt wheel 16 and the lower beam belt wheel 11 and then penetrates through a cavity of the first vertical beam 12, the vertical beam belt 17 is fixedly connected with the second vertical beam 13 through a first connector 14 in the cavity, the vertical beam belt 17 bypasses the upper belt wheel 16 and the lower beam belt wheel and then is fixed with the slide carriage 51 through a second connector 42, and when the second servo motor 6 drives the first vertical beam 12 to move, the second vertical beam 13 is driven by the vertical beam belt 17 to move in the first vertical beam 12 at double speed, so that a speed multiplying structure is realized.
The first gearbox 10 and the second gearbox 7 are vertically arranged in the space, so that the space is effectively utilized, the compact sense of the structural design is increased, and if the space allows, the second gearbox 10 or the second servo motor 6 and the first servo motor 6 or the first gearbox 10 can be arranged in parallel in the space.
Referring to fig. 2, 5, 6 and 8, like the first vertical beam 12, the second vertical beam 13 has a hollow tubular structure with a rectangular or square cross section, the lower part of the rotary supporting part is connected with the upper cavity of the second vertical beam 13, the rotary supporting part comprises a rotating shaft 18, a sleeve 19, a third gearbox 21, a third servo motor 22 and a rotary bracket 23, the third servo motor 22 is connected with the third gearbox 21, the third gearbox 21 is connected with the sleeve 19, the sleeve 19 is fixed at the upper end of the second vertical beam 13, the output end of the third gearbox 21 is connected with the rotating shaft 18, the rotary bracket 23 is connected with the top end of the rotating shaft 18, a bearing 20 is arranged between the rotating shaft 18 and the sleeve 19 for sharing radial force generated during the operation of the device, and a rotary supporting part is installed inside the second vertical beam 13, and when the third servo motor 22 rotates, the rotating shaft 18 rotates.
Referring to fig. 8, 9 and 10, the horizontal moving and traversing part package includes a second beam 41, a second beam guide rail 27, a small slide carriage 31, a fourth servo motor 24, a fourth gearbox 25 and a fourth gear 26, the rotating bracket 23 is provided with a first guide sleeve 56, the second beam 41 is provided with the second beam guide rail 27, the first guide sleeve 56 is matched with the second beam guide rail 27, the second beam 41 is connected with the rotating bracket 23, the fourth servo motor 24 is connected with the fourth gearbox 25, an output shaft of the fourth gearbox is connected with the fourth gear 26, the fourth servo motor 24, the fourth gearbox 25 and the fourth gearbox are all arranged inside the rotating bracket 23, the beam 41 is provided with the small slide carriage guide rail 28, the small slide carriage 31 is matched with the second beam 41 through the small slide carriage guide sleeve 15 and the small slide carriage guide rail 28, and the small slide carriage 31 is connected with the rotating bracket through a double speed structure.
The speed multiplying structure II comprises two belt wheels 29 arranged at two ends of a beam II 41, the two belt wheels 29 are matched with a belt 30, one side of the belt 30 is connected with a small slide carriage 31 through a fourth connector 32, the belt 30 is connected with a rotary support 26 through a third connector 33 after bypassing the belt wheels, racks are arranged on the beam II 41, a fourth gear 26 is meshed with the racks, and when a fourth servo motor 24 rotates, the beam II 41 is driven to move, so that the small slide carriage 31 is driven to move along the beam 41 at twice speed.
The second beam 41 is made of carbon fiber.
Referring to fig. 11, the material fork component includes a rear fixed pipe and a front steel plate supporting block connected to each other, a baffle 35 for limiting the position of the steel plate is arranged on the steel plate supporting block near the fixed pipe, the rear fixed pipe is a rectangular pipe 36, the front material supporting block is a stainless steel pipe 34, connecting plates 37 are respectively arranged on the upper portion and the lower portion of the fixed pipe, the fixed pipe and the small slide carriage 31 are connected together through the connecting plates, and the stainless steel pipes 34 are arrayed in the length direction of the rectangular pipe 36. Reinforcing ribs 38 are provided on both upper and lower sides of the stainless steel pipe 34, a baffle 35 is disposed at the front of the reinforcing ribs, a bent reinforcing plate 39 is disposed at the lower end of the stainless steel pipe 34 at the front end of the baffle 35, and a connecting plate 37 is fixed to the rectangular pipe 36. The material fork is integrally fixed on the small slide carriage 31. The fourth servo motor 24 drives the small slide carriage 31 and the material fork to move.
In the description of the present invention, the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "vertical", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for the purpose of describing the present invention but do not require that the present invention must be constructed or operated in a specific orientation, and thus, should not be construed as limiting the present invention. The terms "connected" and "connected" in the present invention should be interpreted broadly, and may be connected or disconnected, for example; the terms may be directly connected or indirectly connected through intermediate components, and specific meanings of the terms may be understood as specific conditions by those skilled in the art.
The above description is of the preferred embodiment of the present invention, and the description of the specific embodiment is only for better understanding of the idea of the present invention. It will be appreciated by those skilled in the art that various modifications and equivalents may be made in accordance with the principles of the utility model and are considered to be within the scope of the utility model.
Claims (13)
1. The utility model provides a feeding and discharging manipulator of box-type furnace, includes crossbeam portion dress one, material fork spare, characterized by, still includes horizontal migration swift current board dress one, erects roof beam portion dress, slewing bearing portion dress, horizontal migration sideslip portion dress two, horizontal migration swift current board dress one with crossbeam portion assembly merge along crossbeam portion dress horizontal migration, erect roof beam portion dress and be connected with horizontal migration swift current board dress one and adorn a vertical migration along horizontal migration swift current board, slewing bearing portion dress lower part is connected with erecting roof beam portion dress upper portion, horizontal migration sideslip portion dress two and slewing bearing portion dress upper portion are connected, the material fork is connected with horizontal migration sideslip portion dress two, slewing bearing portion dress drives horizontal migration sideslip portion dress two, material fork spare rotation.
2. The loading and unloading manipulator of box furnace as claimed in claim 1, wherein the beam assembly includes a first beam, a first beam guide, and a first beam rack, the first beam guide is connected with the first beam, and the first beam rack is connected with the first beam guide.
3. The loading and unloading manipulator of claim 2, wherein the horizontal moving carriage assembly includes a first carriage, a first servo motor, a first gear box, and a first gear, the first carriage is provided with a first guide sleeve, the first guide sleeve is matched with a first beam guide rail, the first gear box is connected with the first carriage, the first servo motor is connected with the first gear box, the output end of the first gear box is connected with the first gear, the first gear is meshed with the beam rack, and the first servo motor rotates to drive the horizontal moving carriage assembly to move horizontally back and forth on the beam assembly.
4. The loading and unloading manipulator of the box furnace as claimed in claim 3, wherein the vertical beam part comprises a first vertical beam, a second vertical beam, a first upper pulley, a first lower beam pulley, a vertical beam belt, a second servo motor, a second gearbox and a second gear, the second servo motor is connected with the second gearbox, the second gearbox is connected with a first slide carriage, the second gear is connected with the output end of the second gearbox, a vertical beam rack is arranged on the first vertical beam, and the vertical beam rack is meshed with the second gear to drive the vertical beam to move vertically;
a second guide rail is arranged on the first vertical beam, a second guide sleeve in the vertical direction is arranged on the first slide carriage, the second guide sleeve is matched with the second guide rail, and the first vertical beam is of a hollow tubular structure with a rectangular or square cross section;
the inner wall of the tubular structure is provided with a third guide sleeve, the second vertical beam is provided with a third guide rail, the second vertical beam is arranged in the first vertical beam, the third guide rail is matched with the third guide sleeve, and the first vertical beam is connected with the first slide carriage through a first speed multiplying mechanism.
5. The loading and unloading manipulator of the box furnace as claimed in claim 4, wherein the first speed doubling mechanism includes a first upper pulley, a first lower beam pulley, and a first vertical beam belt, the first upper pulley and the first lower beam pulley are respectively disposed on the outer sides of the upper end and the lower end of the first vertical beam, the first vertical beam belt passes through the first upper pulley and the first lower beam pulley and then passes through the cavity of the first vertical beam, the vertical beam belt is fixedly connected with the second vertical beam through a first connector in the cavity, the vertical beam belt bypasses the first upper pulley and the first lower beam pulley and then is fixed with the first slide carriage through a second connector, and when the second servo motor drives the first vertical beam to move, the second vertical beam is driven by the first vertical beam belt to move in the first vertical beam at a speed doubling speed, thereby realizing a speed doubling structure.
6. The loading and unloading robot of box furnace as claimed in claim 4, wherein the first gear box and the second gear box are vertically arranged in space.
7. The loading and unloading manipulator of the box-type furnace as claimed in claim 4, wherein the second vertical beam is a hollow tubular structure, the lower part of the revolving support part is connected with the upper part of the second vertical beam in a hollow tubular structure, the revolving support part comprises a rotating shaft, a sleeve, a third gearbox, a third servo motor and a rotating bracket, the third servo motor is connected with the third gearbox, the third gearbox is connected with the sleeve, the sleeve is fixed at the upper end of the second vertical beam, the output end of the third gearbox is connected with the rotating shaft, the rotating bracket is connected with the top end of the rotating shaft, a bearing is arranged between the rotating shaft and the sleeve for sharing the radial force generated in the operation process of the equipment, the revolving support part is installed inside the second vertical beam, and when the third servo motor rotates, the rotating shaft rotates along with the rotating shaft.
8. The loading and unloading manipulator of the box-type furnace as claimed in claim 1, wherein the horizontally moving and horizontally moving part package two includes a second beam, a second beam guide rail, a small slide carriage, a fourth servo motor, a fourth gearbox connection, and a fourth gear, a second guide sleeve is provided on the rotary bracket, a second beam guide rail is provided on the second beam, the second guide sleeve is engaged with the second beam guide rail, the second beam is connected with the rotary bracket, the fourth servo motor is connected with the fourth gearbox, an output shaft of the fourth gearbox is connected with the fourth gear, the fourth servo motor, the fourth gearbox, and the fourth gearbox are all disposed inside the rotary bracket, the small slide carriage is provided on the beam, the small slide carriage is engaged with the second beam through the second small slide carriage guide sleeve and the small slide carriage guide rail, and the small slide carriage is connected with the rotary bracket through the second speed multiplying structure.
9. The loading and unloading manipulator of the box-type furnace as claimed in claim 8, wherein the second speed multiplying structure includes two belt wheels installed at two ends of the second beam, the two belt wheels are engaged with the belt, one side of the belt is connected with the small slide carriage through the fourth connector, the belt is connected with the rotary bracket through the third connector after bypassing the belt wheels, a rack is arranged on the second beam, the fourth gear is engaged with the rack, and the fourth servo motor drives the second beam to move when rotating, thereby driving the small slide carriage to move along the second beam at two times of speed.
10. The loading and unloading manipulator of box furnace as claimed in claim 9, wherein the second beam is a carbon fiber beam.
11. The loading and unloading manipulator of box-type furnace as claimed in claim 1, wherein the fork member comprises a rear fixed pipe and a front steel plate supporting block connected with each other, and a baffle plate for limiting the position of the steel plate is provided on the steel plate supporting block at a position close to the fixed pipe.
12. The loading and unloading robot of box furnace as claimed in claim 11, wherein the fixed pipe is provided with connecting plates at upper and lower portions thereof, respectively, the fixed pipe is detachably connected to the small slide carriage by the connecting plates, and the front support blocks are arranged in an array along the length of the rear fixed pipe.
13. The loading and unloading robot of box furnace as claimed in claim 11, wherein reinforcing ribs are provided on both upper and lower sides of the front material supporting block, and a reinforcing plate is provided on the lower end of the front material supporting block at the front end of the baffle plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220493133.7U CN216245577U (en) | 2022-03-09 | 2022-03-09 | Loading and unloading manipulator for box-type furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220493133.7U CN216245577U (en) | 2022-03-09 | 2022-03-09 | Loading and unloading manipulator for box-type furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216245577U true CN216245577U (en) | 2022-04-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220493133.7U Active CN216245577U (en) | 2022-03-09 | 2022-03-09 | Loading and unloading manipulator for box-type furnace |
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| Country | Link |
|---|---|
| CN (1) | CN216245577U (en) |
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2022
- 2022-03-09 CN CN202220493133.7U patent/CN216245577U/en active Active
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