CN216227548U - Full-automatic crystal sealing and marking integrated machine - Google Patents

Abstract

The utility model aims to provide a full-automatic crystal sealing and marking all-in-one machine which can reduce material falling, effectively improve sealing and welding stability and improve marking working efficiency and accuracy. The automatic feeding and discharging device comprises a case 1, a control console 2 arranged on the case 1, and a material taking mechanism, a sealing machine 3 and a laser marking mechanism which are sequentially arranged in the case 1 from front to back, wherein the laser marking mechanism comprises a movable carrying platform 4, a laser marking machine 5 and a rotary material taking arm, the movable carrying platform 4 is connected with a discharging port of the sealing machine 3, the laser marking machine 5 is arranged above the movable carrying platform 4, a horizontal moving device 6 is further arranged between the laser marking machine 5 and the movable carrying platform 4, the rotary material taking arm is arranged on the horizontal moving device 6 and is in sliding fit with the horizontal moving device 6, and the control console 2 is electrically connected with the material taking mechanism, the sealing machine 3 and the laser marking mechanism. The utility model can be applied to the field of quartz crystal processing.

Description

Full-automatic crystal sealing and marking integrated machine

Technical Field

The utility model relates to a full-automatic crystal sealing and marking all-in-one machine.

Background

The quartz crystal sealing operation steps in the market at present are as follows: manually putting the fine-tuned product into a sealing machine, automatically taking materials one by the sealing machine for sealing operation, wherein the sealing machine firstly sucks the shell, puts the shell on a base for spot welding, and automatically performs long-edge roll welding and short-edge roll welding in sequence after spot welding is finished to finish a sealing process; after the sealing is finished, the product is taken to laser marking equipment by workers for engraving, the existing laser marking equipment is operated semi-automatically, after a marking area, a vertical and horizontal coordinate value, a laser current value, a marking number or a letter are set in laser marking equipment software, crystal printing faces are manually and one by one loaded into a printing template groove, one printing mold can be used for containing 50 crystals, the mold is horizontally and fixedly placed under a laser head of a printer, the laser starts row by row engraving, after 50 crystals complete printing, the mold is manually taken down, the next mold filled with 50 crystals is placed, and the operation is circulated. Because the existing sealing machine absorbs materials through the shaft arm, and moves to carry out a one-by-one crystal sealing mode, the operation is complex, the falling occurrence rate of the materials is high, the arrangement of parts in the equipment is more, and the falling materials are not cleaned completely; the laser marking device side has uneven engraving positions by manually placing the crystal printing mode, uneven printing depth, light product appearance and low operation efficiency, increases the working hours of operation and the labor intensity of operators, and has poor operability.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problem of overcoming the defects of the prior art and provides a full-automatic crystal sealing and marking all-in-one machine which reduces material falling, effectively improves sealing and welding stability and simultaneously improves marking working efficiency and accuracy.

The technical scheme adopted by the utility model is as follows: the laser marking device comprises a case, a control console arranged on the case, and a material taking mechanism, a sealing machine and a laser marking mechanism which are sequentially arranged in the case from front to back, wherein the laser marking mechanism comprises a movable carrying platform, a laser marking machine and a rotary material taking arm, the movable carrying platform is connected with a discharge hole of the sealing machine, the laser marking machine is arranged above the movable carrying platform, a horizontal moving device is further arranged between the laser marking machine and the movable carrying platform, the rotary material taking arm is arranged on the horizontal moving device and is in sliding fit with the horizontal moving device, and the control console is electrically connected with the material taking mechanism, the sealing machine and the laser marking mechanism.

According to the technical scheme, the material taking mechanism is used for automatically taking materials, the obtained crystals are sent to the feeding port of the sealing machine, the sealing machine receives the crystals and performs processes such as spot welding, long-edge roll welding and short-edge roll welding on the crystals inside, the sealed crystals are sent to the discharging port of the sealing machine, the crystals are taken out through the movable carrying platform, the rotary material taking arm moves to the corresponding position of the crystals to be clamped and horizontally moves to the position below the laser marking machine, and the rotary material taking arm rotates after being in place and rotates to align the surface to be marked of the crystals to the laser marking machine to perform laser marking. According to the utility model, full-automatic crystal product conveying is realized through the material taking mechanism, the moving carrying platform, the horizontal moving device and the rotary material taking arm, automatic sealing and laser marking are carried out, the manual operation part in the prior art is perfectly replaced, the generation of processing errors is effectively avoided, and the precision of the product is greatly improved; meanwhile, the material taking mechanism, the movable carrier and the horizontal moving device are all arranged on the moving mechanism on the same plane, so that the risk of falling materials does not exist in the conveying process of the product.

Further, the rotary material taking arm comprises a vertical moving device which is arranged on the horizontal moving device and is in sliding fit with the horizontal moving device, and a manipulator is arranged on the vertical moving device and can rotate 180 degrees on the vertical moving device. Therefore, the utility model can align and clamp the product placed on the moving platform by moving the manipulator on the horizontal moving device and the vertical moving device, and then turn over the surface to be engraved by rotating 180 degrees and align the surface to be engraved with the laser marking machine, so that the utility model can realize automatic laser engraving, eliminate the processing error generated by manual operation and improve the handing precision.

Still further, the manipulator comprises a rotating device arranged on the vertical moving device, a bottom plate is fixedly arranged on the rotating device, and clamping devices are arranged on the left side and the right side of the bottom plate. Therefore, the product to be marked is pressed on the bottom plate and clamped through the clamping device, and the stability of laser marking is effectively guaranteed.

Furthermore, the material taking mechanism comprises a material taking opening arranged at the front end of the case and a transverse moving device, one end of the transverse moving device corresponds to the position of the material taking opening, the other end of the transverse moving device corresponds to the position of the material inlet of the sealing machine, and a telescopic supporting arm is further arranged on the transverse moving device. Therefore, the to-be-processed products placed outside the material taking port are taken into the case through the telescopic supporting arm, the to-be-processed products are conveyed to the corresponding positions of the sealing machine through the transverse moving device, full-automatic conveying of kinetic energy is achieved, the conveying devices are moving devices arranged on the same horizontal plane, a traditional shaft-arm transmission mechanism is replaced, and materials are effectively prevented from falling.

And finally, a material tray feeding mechanism is further arranged at the front end of the material taking port and comprises a lifting platform, a lifting basket is arranged on the lifting platform, a plurality of paired supporting grooves are symmetrically formed in two side walls of the inner part of the lifting basket, a material tray is placed in each supporting groove, and the material tray positioned at the uppermost end of the lifting basket is as high as the material taking port. Therefore, the automatic feeding is carried out through the material tray feeding mechanism, the traditional manual material delivery is replaced, and the production efficiency of the equipment is further improved.

Drawings

FIG. 1 is a schematic front view of the present invention as a whole;

FIG. 2 is a schematic view of the rotary take-off arm;

fig. 3 is a schematic structural view of the basket 15.

Detailed Description

As shown in fig. 1, 2 and 3, the laser marking device comprises a case 1, a control console 2 arranged on the case 1, and a material taking mechanism, a sealing machine 3 and a laser marking mechanism which are sequentially arranged in the case 1 from front to back, wherein the laser marking mechanism comprises a movable carrying platform 4, a laser marking machine 5 and a rotary material taking arm, the movable carrying platform 4 is connected with a discharge hole of the sealing machine 3, the laser marking machine 5 is arranged above the movable carrying platform 4, a horizontal moving device 6 is further arranged between the laser marking machine 5 and the movable carrying platform 4, the rotary material taking arm is arranged on the horizontal moving device 6 and is in sliding fit with the horizontal moving device, and the control console 2 is electrically connected with the material taking mechanism, the sealing machine 3 and the laser marking mechanism. In this embodiment, the rotary material taking arm includes a vertical moving device 7 disposed on the horizontal moving device 6 and slidably engaged therewith, and a manipulator is disposed on the vertical moving device 7 and can rotate 180 ° on the vertical moving device 7. The manipulator comprises a rotating device 8 arranged on the vertical moving device 7, a bottom plate 9 is fixedly arranged on the rotating device 8, and clamping devices 10 are arranged on the left side and the right side of the bottom plate 9. When the crystal product is delivered out of the discharge port of the sealing machine 3 after being sealed and welded in the sealing machine 3, the crystal product is received through the movable carrying platform 4, the manipulator moves to a position corresponding to the crystal product under the action of the horizontal moving device 6 and the vertical moving device 7, at the moment, the clamping device 10 is opened, after the manipulator descends and sticks to the crystal product, the clamping device 10 is tightened, the crystal product is pressed on the bottom plate 9, then the manipulator ascends and resets, and moves to a position corresponding to the laser marking machine 5, the rotation of 180 degrees is performed under the action of the rotating device 8, and the surface needing to be subjected to laser marking is rotated to be aligned to the laser marking machine 5 for laser marking.

In this embodiment, the material taking mechanism includes material taking port 11 and lateral shifting device 12 that set up the front end of machine case 1, lateral shifting device 12 one end with material taking port 11 position corresponds, the other end with the feed inlet position of machine 3 corresponds still be provided with flexible trailing arm 13 on the lateral shifting device 12. The material taking port is characterized in that a material tray feeding mechanism is further arranged at the front end of the material taking port and comprises a lifting platform 14, a lifting basket 15 is arranged on the lifting platform 14, a plurality of pairs of supporting grooves 16 are symmetrically arranged on two side walls in the lifting basket 15, a material tray 17 is placed in each supporting groove 16, and the material tray 17 located at the uppermost end of the lifting basket 15 is identical in height to the material taking port 11. A worker only needs to place crystals to be processed into the material tray 17 and place a plurality of material trays 17 into the bracket 16, at the moment, the telescopic bracket arm 13 is started and extends out to the lower part of the material tray 17, the material tray 17 is reset after being supported, and the telescopic bracket arm 13 is driven by the transverse moving device 12 to convey the material tray 17 to the feed inlet of the sealing machine 3; at the same time, the lifting table 14 is started to lift the basket 15 until the tray 17 placed in the lower bracket 16 is lifted to the position corresponding to the material taking port 11, so as to wait for the next material taking and complete the automatic material taking function.

In the present embodiment, the devices having the moving function, such as the moving stage 4, the horizontal moving device 6, the vertical moving device 7, the rotating device 8, the clamping device 10, the lateral moving device 12, the telescopic bracket 13, and the lifting table 14, are all driven by motors, and other driving methods, such as hydraulic cylinders and air cylinders, may be used instead.

The utility model is used for sealing the crystal and processing the laser marking, thereby effectively reducing the falling of materials and reducing the rejection rate of the materials by about 2 percent; meanwhile, the stability of the product is improved, and the quality of the product is improved.

Finally, it should be emphasized that the above-described preferred embodiments of the present invention are merely examples of implementations, rather than limitations, and that many variations and modifications of the utility model are possible to those skilled in the art, without departing from the spirit and scope of the utility model.

Claims (5)

1. The utility model provides a mark all-in-one is beaten in full-automatic crystal sealing which characterized in that: it comprises a case (1), a control console (2) arranged on the case (1), and a material taking mechanism, a sealing machine (3) and a laser marking mechanism which are sequentially arranged in the case (1) from front to back, the laser marking mechanism comprises a movable carrying platform (4), a laser marking machine (5) and a rotary material taking arm, the movable carrying platform (4) is connected with a discharge hole of the sealing machine (3), the laser marking machine (5) is arranged above the movable carrying platform (4), a horizontal moving device (6) is arranged between the laser marking machine (5) and the moving carrier (4), the rotary material taking arm is arranged on the horizontal moving device (6) and is in sliding fit with the horizontal moving device, the control console (2) is electrically connected with the material taking mechanism, the sealing machine (3) and the laser marking mechanism.

2. The full-automatic crystal sealing and marking all-in-one machine according to claim 1, characterized in that: the rotary material taking arm comprises a vertical moving device (7) which is arranged on the horizontal moving device (6) and is in sliding fit with the horizontal moving device, a manipulator is arranged on the vertical moving device (7), and the manipulator can rotate 180 degrees on the vertical moving device (7).

3. The full-automatic crystal sealing and marking all-in-one machine according to claim 2, characterized in that: the manipulator comprises a rotating device (8) arranged on the vertical moving device (7), a bottom plate (9) is fixedly arranged on the rotating device (8), and clamping devices (10) are arranged on the left side and the right side of the bottom plate (9).

4. The full-automatic crystal sealing and marking all-in-one machine according to claim 1, characterized in that: the material taking mechanism comprises a material taking opening (11) and a transverse moving device (12), wherein the material taking opening (11) and the transverse moving device (12) are arranged at the front end of the case (1), one end of the transverse moving device (12) corresponds to the position of the material taking opening (11), the other end of the transverse moving device corresponds to the position of a material inlet of the sealing machine (3), and a telescopic supporting arm (13) is further arranged on the transverse moving device (12).

5. The full-automatic crystal sealing and marking all-in-one machine according to claim 4, characterized in that: the material taking port is characterized in that a material tray feeding mechanism is further arranged at the front end of the material taking port and comprises a lifting platform (14), a lifting basket (15) is arranged on the lifting platform (14), a plurality of pairs of supporting grooves (16) are symmetrically arranged on two side walls in the lifting basket (15), a material tray (17) is placed in each supporting groove (16), and the material tray (17) located at the uppermost end of the lifting basket (15) is as high as the material taking port (11).

Images