CN215939797U

CN215939797U - Compounding system with small material dosage amplification effect

Info

Publication number: CN215939797U
Application number: CN202122451402.1U
Authority: CN
Inventors: 江秋盛
Original assignee: SHANGHAI DAESUM CO Ltd
Current assignee: SHANGHAI DAESUM CO Ltd
Priority date: 2021-10-12
Filing date: 2021-10-12
Publication date: 2022-03-04
Anticipated expiration: 2031-10-12

Abstract

The application relates to a compounding system with small batch dosage amplification, and relates to the field of mixing equipment. The small material amplifying module comprises a first storage bin for storing small materials, a second storage bin for storing large component raw materials and a small material mixing device for mixing and stirring, and the first storage bin and the second storage bin are both communicated with the small material mixing device; the product mixing module is including the third of depositing other well major ingredient raw materialss store the storehouse and with the product mixing arrangement of raw materials mixing stirring, and the storehouse is stored to the third is linked together with product mixing arrangement, and the small powder mixing arrangement is linked together with product mixing arrangement. This application will expect in advance with the small powder and the intensive mixing of major ingredient raw materials, will expect the homodisperse to the major ingredient raw materials in the small powder, play the effect that a small powder enlargies, will mix the raw materials that is good again and other raw materials and mix again, can be quick with the small powder stirring to reach the effect that improves production efficiency.

Description

Compounding system with small material dosage amplification effect

Technical Field

The present application relates to the field of mixing equipment, and more particularly to a compounding system with small dose amplification.

Background

In the fields of chemical industry, construction, medicine and the like, a process of mixing and stirring powder raw materials is adopted in the production process. In the conventional mixing and stirring method, the dosed raw materials are usually put into a stirring device together for stirring and mixing. In actual production, different products have different proportions of the raw materials of the components, so that the raw materials with small specific gravity sometimes need to be mixed, and when the raw materials with small dosage are mixed into other raw materials with super large dosage, the raw materials need to be stirred for a long time to be uniformly mixed. In industrial production, small-dosage raw materials in a mixed material are often called small materials, and raw materials with the largest proportion in the mixed material are called master batches.

In view of the above-mentioned related art, the inventors have recognized a need to provide a hybrid system having higher efficiency.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem that the stirring of a small amount of raw materials by a traditional stirring method needs to be time-consuming and long, the application provides a compounding system with a small-amount-of-raw-material amplification effect, and the compounding system has the effect of improving the raw-material stirring efficiency.

The compounding system with small powder dosage amplification provided by the application adopts the following technical scheme:

a compounding system with small charge dose amplification includes a small charge amplification module and a product mixing module;

the small material amplification module comprises a first storage bin for storing and amplifying component raw materials, a second storage bin for storing small materials and a small material mixing device for mixing and stirring, wherein the first storage bin, the second storage bin and the small material mixing device are all provided with a feed inlet and a discharge outlet, and the discharge outlets of the first storage bin and the second storage bin are all communicated with the feed inlet of the small material mixing device;

the product mixing module is including depositing the third of other major ingredient raw materialss and storing the storehouse and the product mixing arrangement with the raw materials mixing stirring, the third store the storehouse with the product mixing arrangement all is equipped with feed inlet and discharge gate, the discharge gate intercommunication in storehouse is stored to the third the feed inlet of product mixing arrangement, the discharge gate intercommunication of small powder mixing arrangement the feed inlet of product mixing arrangement.

Through adopting above-mentioned technical scheme, enlarge the module through setting up the small powder before the product mixing arrangement, will expect in advance and the big component raw materials intensive mixing forms preliminary mixture with the small powder, will expect the homodisperse to preliminary mixture in, play the effect that a small powder enlargies, put into the product mixing arrangement with other raw materialss preliminary mixture again and mix, preliminary mixture proportion is great, can be comparatively efficient and other raw materials homogeneous mixings, and then the homodisperse that the small powder can be quick is in the misce bene. And traditional compounding mode is directly put into mixing apparatus with the raw materials of small powder and other large doses and is mixed, and traditional mixing mode small powder usually can concentrate in a certain place, and stirring paddle is difficult to effective contact small powder, wants the misce bene to need longer time. The mixing of the small material mixing device and the product mixing device can be synchronously carried out, and compared with the traditional mixing method, the mixing mode can effectively shorten the raw material mixing time and improve the production efficiency.

Optionally, the first storage bin is a master batch storage tank for storing master batches.

Through adopting above-mentioned technical scheme, the dosage of masterbatch is the biggest in the product raw materials in the chemical production, and first storehouse of storing sets up to the masterbatch and stores the storehouse, mixes the minimum material to the biggest masterbatch of dosage, can accomplish the enlargement of maximize with the minimum material, and the minimum material is the homogeneous mixing more easily in the product.

Optionally, the small material amplifying module further comprises a screw conveyor which is communicated with the discharge hole of the first storage bin, the discharge hole of the second storage bin and the feed inlet of the small material mixing device.

Through adopting above-mentioned technical scheme, the raw materials in storehouse is stored to first storehouse and second carry the small powder mixing arrangement through same screw conveyer in, can mix small powder and masterbatch in the transportation process in advance, improve small powder mixing arrangement's work efficiency.

Optionally, the feed inlet of the screw conveyer is communicated with the first discharge hole of the storage bin, the discharge hole of the screw conveyer is communicated with the feed inlet of the small material mixing device, and the small material feed inlet communicated with the second discharge hole of the storage bin is arranged between the first discharge hole of the storage bin and the feed inlet of the small material mixing device.

Through adopting above-mentioned technical scheme, through the discharge gate setting of storing the storehouse with the second between first storehouse and small powder mixing arrangement, can send into screw conveyer with the raw materials earlier through controlling first storehouse of storing, treat that screw conveyer sends the raw materials to the discharge gate of second storage storehouse, open the discharge gate of second storage storehouse and toward screw conveyer feed, can premix small powder and masterbatch in advance through this step. And the discharge hole of the small material is arranged in front of the discharge hole of the master batch, after the small material is put in, the rear master batch can continuously scour the small material remained in the screw conveyer, and the master batch is wrapped on the residual small material to be conveyed to the small material mixing device, so that the shortage of the small material ratio can be prevented.

Optionally, the screw conveyer is provided with a plurality ofly in series, the discharge gate in first storage storehouse with the discharge gate in second storage storehouse all sets up on same screw conveyer.

Through adopting above-mentioned technical scheme, screw conveyer sets up a plurality ofly, can arrange in a flexible way according to the place condition.

Optionally, the second store the storehouse with the storing device in storehouse is for taking measuring function's batch hopper is stored to the third, the small powder mixing arrangement is including taking measuring function's small powder mixing storehouse and installing the mixer in small powder mixing storehouse.

Through adopting above-mentioned technical scheme, the storehouse is stored to the second, the storehouse storage device is stored to the third and the small powder mixing arrangement all has the measurement function, can the effective control raw materials put in the dose, and the prevention product ratio is made mistakes.

Optionally, the storehouse is stored to the second store the storehouse with all install the tuning fork charge level indicator of measuring raw materials height among the small powder mixing arrangement.

Through adopting above-mentioned technical scheme, set up tuning fork material level ware and can effectively measure the material height, when the raw materials position was lower, tuning fork material level ware was to external output signal, and the suggestion needs add the raw materials.

Optionally, the storehouse is stored to the second is provided with a plurality ofly, the last small powder feed inlet of screw conveyer corresponds the storehouse is stored to the second is provided with a plurality ofly.

Through adopting above-mentioned technical scheme, can correspond according to the kind of the small powder commonly used and set up a plurality of second and store the storehouse, need not to add different small powder in proper order, can improve production efficiency.

Optionally, the first storage bin, the second storage bin and the third storage bin are provided with electromagnetic valves at their discharge ports.

Through adopting above-mentioned technical scheme, storing bin discharge gate department and setting up the solenoid valve, can control the supply of raw materials and interrupt through remote control, use manpower sparingly, raise the efficiency.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the small material amplification module is arranged in front of the product mixing device, so that the small materials and the raw materials of the large components are fully mixed in advance to form a preliminary mixed material, the small materials are uniformly dispersed in the preliminary mixed material to play a role in small material amplification, and the preliminary mixed material and other raw materials are put into the product mixing device to be mixed again, so that the specific gravity of the preliminary mixed material is large, and the preliminary mixed material can be uniformly mixed with other raw materials in a relatively high efficiency manner, thereby achieving the effects of shortening the mixing time and improving the efficiency of small material mixing;

2. the discharge hole of the first storage bin and the discharge hole of the second storage bin are arranged on the same screw conveyor, and the small materials and the master batch can be premixed in advance through the continuous rotation of the screw shaft of the screw conveyor in the feeding process, so that the mixing efficiency of the small material mixing device is improved.

Drawings

FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present application;

reference numerals: 11. a first storage bin; 12. a second storage bin; 13. a screw conveyor; 131. a small material feeding hole; 14. a small material mixing device; 141. a small material mixing bin; 142. a blender; 21. a third storage bin; 22. a product mixing device; 3. a tuning fork level indicator; 4. an electromagnetic valve.

Detailed Description

The present application is described in further detail below with reference to fig. 1.

The embodiment of the application discloses a compounding system with small material dosage amplification effect, and the compounding system comprises a small material amplification module and a product mixing module according to the reference figure 1.

The small material amplifying module comprises a first storage bin 11, a second storage bin 12, a screw conveyor 13 and a small material mixing device 14. The first storage bin 11 is a master batch storage tank for storing master batches, a feed inlet is formed in the top of the master batch storage tank, and a discharge outlet is formed in the bottom of the master batch storage tank; an electromagnetic valve 4 is installed at the discharge port and used for controlling the supply and interruption of the master batch.

The second storage bin 12 is a measuring hopper with a measuring function and can control the measurement of the raw materials fed each time; the measuring hopper is provided with a tuning fork material level device 3 for monitoring the height of the raw materials in the measuring hopper and preventing the measuring hopper from being lack of the raw materials; the discharge port of the measuring hopper is provided with an electromagnetic valve 4 for controlling the supply and interruption of the raw materials. The second storage bin 12 is used for storing small materials, and two small materials are arranged corresponding to the small material types and used for storing a first material and a second material.

The small material mixing device 14 comprises a small material mixing bin 141 with a measuring function and a stirrer 142 arranged in the small material mixing bin 141. The blender 142 includes a motor mounted outside the small material mixing bin 141 and the blender 142 extending into the small material mixing bin 141. The small material mixing bin 141 is provided with a feeding hole and a discharging hole, and the discharging hole is provided with an electromagnetic valve 4 for controlling the supply and the interruption of raw materials; the discharge port of the small material mixing device 14 is communicated with a product mixing module.

A screw conveyor 13 is arranged between the first storage bin 11, the second storage bin 12 and the small material mixing device 14, and the raw materials of the first storage bin 11 and the second storage bin 12 are sent to the small material mixing device 14 through the screw conveyor 13. Two screw conveyors 13 are provided, which are arranged in series with each other. The feed inlet of screw conveyer 13 head end communicates the first discharge gate of storing storehouse 11, and terminal discharge gate communicates the feed inlet of small powder mixing arrangement 14, and screw conveyer 13's middle part still is equipped with small powder feed inlet 131, and the second is stored the discharge gate of storehouse 12 and is communicated small powder feed inlet 131. The discharge port of the first storage bin 11 and the discharge port of the second storage bin 12 are communicated on the same screw conveyor 13.

The working process of the small material amplification module is as follows: the first storage bin 11 and the second storage bin 12 are filled with the respective raw materials before mixing the raw materials. The mixing of the raw materials is started, the screw conveyor 13 is operated, the electromagnetic valve 4 at the discharge port of the first storage bin 11 is opened, and the supply of the master batch is started. When the master batch is conveyed to the discharge port of the second storage bin 12 through the screw conveyor 13, the electromagnetic valve 4 at the discharge port of the second storage bin 12 is opened to start to throw in small materials, and the electromagnetic valve 4 of the second storage bin 12 is closed after the feeding of the first material and the second material is finished. Continuously feeding the master batch, and continuously conveying the master batch with the small materials remained on the spiral conveyor 13 to the small material mixing device 14; when the measuring device of the small material mixing device 14 detects that the total amount of the raw materials entering the small material mixing device 14 reaches a set value, the measuring device outputs a signal to the outside, controls the electromagnetic valve 4 of the first storage bin 11 and the screw conveyor 13 to be closed at the same time, and stops feeding. The small material mixing device 14 starts to stir the mixed raw materials, after the mixing is finished, the electromagnetic valve 4 at the discharge port of the small material mixing device 14 is opened, and the primary mixed materials are sent to the product mixing module.

The product mixing module comprises a third storage bin 21 for storing other large-component raw materials and a product mixing device 22 for mixing and stirring the raw materials. The third storage bin 21 is a measuring hopper with a measuring function, and can control the measurement of the raw materials fed each time; the measuring hopper is provided with a tuning fork material level device 3 for monitoring the height of the raw materials in the measuring hopper and preventing the measuring hopper from being lack of the raw materials; the discharge port of the measuring hopper is provided with an electromagnetic valve 4 for controlling the supply and interruption of the raw materials. The third is stored storehouse 21 and is used for depositing other raw materialss, and the third is stored storehouse 21 and is provided with two corresponding raw materials kind, is used for depositing No. three material and No. four material respectively. The product mixing device 22 is a double horizontal shaft mixer provided with a feed inlet and a discharge outlet, and the discharge outlet is provided with an electromagnetic valve 4. The discharge port of the third storage bin 21 is communicated with the feed port of the product mixing device 22.

The working process of the product mixing module is as follows: before mixing the raw materials, the third storage 21 is filled with the corresponding raw materials. Starting to mix the raw materials, starting the product mixing device 22, opening the electromagnetic valve 4 at the discharge port of the third storage bin 21 to start to feed a third material and a fourth material, and conveying the raw materials to the product mixing device 22; simultaneously opening the electromagnetic valve 4 at the discharge port of the small material mixing device 14, and throwing the mixed primary mixture; after all the raw materials are put in proportion, the electromagnetic valve 4 is automatically closed, and the raw materials are stopped being supplied. The product mixing device 22 continues to operate, the electromagnetic valve 4 at the discharge port is opened after the raw materials are uniformly mixed, and the mixed raw materials are put into the next production line.

The embodiment of the application discloses a compounding system with small powder dosage amplification effect, the implementation principle is: through set up the small powder before product mixing device 22 and enlarge the module, will expect in advance with small powder and master batch intensive mixing, with the small powder homodisperse to the master batch, play the effect that a small powder enlargies. And then the mixed primary mixture and other raw materials are put into the product mixing device 22 to be mixed again, so that the small materials can be quickly and uniformly stirred. And the setting of small powder discharge gate and masterbatch discharge gate is on same screw conveyer 13, alright mix masterbatch and small powder in advance in raw materials transportation process, and abundant utilization each process mix, improve mixing efficiency.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. A compounding system with small dose amplification characterized by: comprises a small material amplification module and a product mixing module;

the small material amplification module comprises a first storage bin (11) for storing and amplifying component raw materials, a second storage bin (12) for storing small materials and a small material mixing device (14) for mixing and stirring, wherein the first storage bin (11), the second storage bin (12) and the small material mixing device (14) are provided with a feeding hole and a discharging hole, and the discharging holes of the first storage bin (11) and the second storage bin (12) are communicated with the feeding hole of the small material mixing device (14);

the product mixing module is including depositing the third of other major ingredient raw materialss and storing storehouse (21) and product mixing arrangement (22) with the raw materials mixing stirring, storehouse (21) is stored to the third with product mixing arrangement (22) all is equipped with feed inlet and discharge gate, the discharge gate intercommunication in storehouse (21) is stored to the third the feed inlet of product mixing arrangement (22), the discharge gate intercommunication of small powder mixing arrangement (14) the feed inlet of product mixing arrangement (22).

2. A compounding system with small dose amplification as claimed in claim 1, wherein: the first storage bin (11) is a master batch storage tank for storing master batches.

3. A compounding system with small dose amplification as claimed in claim 1, wherein: the small material amplification module further comprises a screw conveyor (13) communicated with the discharge hole of the first storage bin (11), the discharge hole of the second storage bin (12) and the feed hole of the small material mixing device (14).

4. A compounding system with small dose amplification as claimed in claim 3, wherein: the feed inlet of screw conveyer (13) with the first discharge gate intercommunication of storing storehouse (11), the discharge gate of screw conveyer (13) with the feed inlet intercommunication of small powder mixing arrangement (14), the first discharge gate of storing storehouse (11) with between the feed inlet of small powder mixing arrangement (14), be provided with the second stores small powder feed inlet (131) of storehouse (12) discharge gate intercommunication.

5. A compounding system with small dose amplification as claimed in claim 3, wherein: the screw conveyer (13) are provided with a plurality of in series, the discharge gate of first storage storehouse (11) with the discharge gate of second storage storehouse (12) all sets up on same screw conveyer (13).

6. A compounding system with small dose amplification according to any one of claims 1 to 5, wherein: the storage devices of the second storage bin (12) and the third storage bin (21) are weighing hoppers with measuring functions, and the small material mixing device (14) comprises a small material mixing bin (141) with measuring functions and a stirrer (142) arranged in the small material mixing bin (141).

7. A compounding system with small dose amplification according to any one of claims 1 to 5, wherein: the second storage bin (12), the third storage bin (21) and all install in the small powder mixing arrangement (14) and measure tuning fork charge level indicator (3) of raw materials height.

8. A compounding system with small dose amplification according to claim 4, wherein: the second storage bin (12) is provided with a plurality of, small powder feed inlet (131) on screw conveyer (13) correspond the second storage bin (12) is provided with a plurality ofly.

9. A compounding system with small dose amplification as claimed in claim 7, wherein: the discharge ports of the first storage bin (11), the second storage bin (12) and the third storage bin (21) are all provided with electromagnetic valves (4).