CN215904816U - Tray unloading machine for pushing double-layer cigarette packets - Google Patents
Tray unloading machine for pushing double-layer cigarette packets Download PDFInfo
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- CN215904816U CN215904816U CN202121286964.9U CN202121286964U CN215904816U CN 215904816 U CN215904816 U CN 215904816U CN 202121286964 U CN202121286964 U CN 202121286964U CN 215904816 U CN215904816 U CN 215904816U
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Abstract
The utility model relates to a tray unloading machine for pushing a double-layer cigarette packet, and belongs to the technical field of automatic tobacco packaging equipment. The tray unloading machine comprises a tray feeding mechanism, a vertical tray conveying mechanism, a cigarette pushing mechanism and a tray discharging mechanism, wherein the tray feeding mechanism is located at the bottom, the vertical tray conveying mechanism is located above the tray feeding mechanism, the cigarette pushing mechanism is located above the tray feeding mechanism in parallel and located on the side face of the vertical tray conveying mechanism, and the tray discharging mechanism is located at the top of the cigarette pushing mechanism and is parallel to the tray feeding mechanism. The method comprises the following steps: the full tray of cigarette trays reaches a cigarette tray lifting station through a tray feeding mechanism and is lifted at a constant speed through a vertical tray conveying mechanism, in the lifting process, the cigarette trays firstly reach a cigarette pushing position, and a cigarette pushing mechanism is started to push out two layers of cigarette packets positioned at the top until the cigarette trays are empty; then the tray reaches a tray discharging station, and the tray is horizontally moved out by the tray discharging mechanism to be circularly reserved. The utility model pushes out the two layers of cigarette packets one by one, thereby facilitating the subsequent two layers of packing in strips.
Description
Technical Field
The utility model relates to a tray unloading machine for pushing a double-layer cigarette packet, and belongs to the technical field of automatic tobacco packaging equipment.
Background
The small cigarette packet production line and the strip cigarette packaging line are two independent systems, and after the small cigarette packet production line obtains a finished product, the small cigarette packets need to be transported to the strip cigarette packaging line for whole cigarette packaging. Therefore, a connecting system is needed between the small cigarette packet production line and the strip cigarette packaging line, and the cigarette packets of the small cigarette packet production line can be transited to be in a strip packaging structure suitable for the strip cigarette packaging line. Therefore, a disk unloader is required.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a tray unloading machine for pushing double-layer cigarette packets, which has the specific technical scheme that: the cigarette pushing device comprises a tray feeding mechanism, a vertical tray conveying mechanism, a cigarette pushing mechanism and a tray discharging mechanism, wherein the tray feeding mechanism is positioned at the bottom, the vertical tray conveying mechanism is positioned above the downstream end of the tray feeding mechanism, the cigarette pushing mechanism is positioned above the tray feeding mechanism and positioned on one side of the vertical tray conveying mechanism, and the tray discharging mechanism is positioned at the top of the cigarette pushing mechanism;
the tray feeding mechanism is used for conveying the full tray to a tray lifting station, and when the tray vertically moves upwards and passes through a cigarette pushing position, the cigarette pushing mechanism reciprocates to push two uppermost layers of cigarette packets in the tray out until the tray is empty; and then the tray reaches a tray discharging station, and the tray is moved out by a tray discharging mechanism.
Further, the tray feeding mechanism comprises two conveying belts which are parallel at equal height, a tray lifting mechanism is arranged in the middle of each conveying belt, and each tray lifting mechanism comprises a horizontal lifting plate and a lifting cylinder positioned at the bottom of the lifting plate; when the lifting cylinder is not started, the lifting plate is not higher than the conveying belt; one end of the lifting plate is aligned with the starting end of the conveying belt, and the other end of the lifting plate is positioned at the middle downstream of the conveying belt; a cigarette tray blocking mechanism is arranged at a position which is at least one cigarette tray thickness away from the lifting plate and spans between the two conveyor belts; the tail end of the conveyer belt is a tray lifting station.
Further, the vertical tray conveying mechanism comprises lifting guide rails positioned on two sides of the tray feeding mechanism, clamping supports are arranged on the inner sides of the lifting guide rails, the clamping supports hold the outer sides of the trays at the tray lifting station, and the trays rise at a constant speed along the lifting guide rails.
Further, the cigarette tray is of a drawer-shaped structure and comprises an upper plate, a lower plate, a left plate, a right plate and a central side plate, wherein the upper plate, the lower plate, the left plate and the right plate are enclosed to form a rectangular frame, the central side plate is used for sealing one side face of the rectangular frame, a plurality of hollow-out channels are formed in the central side plate, an upper bayonet and a lower bayonet are formed in the outer sides of the left plate and the right plate respectively, and the clamping tray is inserted into the bayonets to clamp the cigarette tray.
Further, the cigarette pushing mechanism comprises a supporting plate, two parallel pushing rods are fixed above the supporting plate, one end of each pushing rod is connected with a cigarette pushing cylinder, a pushing rake is arranged at the other end of each pushing rod, and the height of the tail end of each pushing rake is equal to the thickness of two layers of cigarette packets;
the pushing rake comprises a plurality of rib rods, and the rib rods are separated from each other and are matched with the hollow channels of the cigarette tray.
Further, the tray discharging mechanism comprises a horizontal tray conveying mechanism and a tray discharging channel; the horizontal tray conveying mechanism comprises a horizontal guide rail positioned above the vertical tray conveying mechanism, a clamping claw is arranged on the inner side of the horizontal guide rail, the clamping claw comprises a connecting piece, a control motor and a telescopic clamping block, and the telescopic clamping block is matched with a bayonet of a cigarette tray; the disc discharging channel comprises a disc discharging table, a disc discharging conveying belt and a stop lever; the plate discharging table is located below the horizontal guide rail, the plate discharging conveying belt is arranged on the plate discharging table, and the stop lever is arranged on the edge of the tail end of the plate discharging table.
Furthermore, sensors are arranged at the upstream end of the tray feeding mechanism, one side of the tray blocking mechanism and two sides of the vertical tray conveying mechanism and used for sensing whether trays exist at corresponding positions.
The utility model has the beneficial effects that: the utility model adopts four units of a tray feeding mechanism, a vertical tray conveying mechanism, a cigarette pushing mechanism and a tray discharging mechanism, and can process the bulk small cigarette packets into a two-layer cigarette packet structure suitable for strip-shaped packaging. High efficiency, high precision, effective and accurate connection of the small cigarette package production line and the whole cigarette packaging line.
Drawings
Figure 1 is a schematic view of the overall structure of the present invention,
figure 2 is a schematic view of the tray feeding mechanism of the present invention,
figure 3 is a schematic view of the vertical transport package mechanism of the present invention,
figure 4 is a schematic view of the ejection mechanism of the present invention,
figure 5 is a schematic view of the disc eject mechanism of the present invention,
figure 6 is a schematic view of the structure of the tray of the present invention,
figure 7 is an enlarged view of a portion of the tray blocking mechanism of the present invention,
fig. 8 is an enlarged view of a portion of the clamping jaw of the present invention.
In the figure: a-a tray feeding mechanism, B-a vertical tray conveying mechanism, C-a cigarette pushing mechanism, D-a tray discharging mechanism, E-a tray lifting mechanism, F-a tray blocking mechanism, G-a horizontal tray conveying mechanism, 11-a conveying belt, 12-a lifting plate, 13-a lifting cylinder, 14-a tray lifting station, 21-a lifting guide rail, 22-a clamping tray, 3-a tray, 31-an upper plate, 32-a lower plate, 33-a left plate, 34-a right plate, 35-a central side plate, 36-a hollow channel, 37-a bayonet, 41-a horizontal guide rail, 42-a clamping claw, 421-a connecting piece, 422-a control motor, 423-a telescopic fixture block, 51-a tray discharging table, 52-a tray discharging conveying belt, 53-a stop lever and 61-a supporting plate, 62-a pushing rod, 63-a smoke pushing cylinder and 64-a pushing rake.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
As shown in fig. 1, the present invention: the cigarette pushing device comprises a tray feeding mechanism A, a vertical tray conveying mechanism B, a cigarette pushing mechanism C and a tray discharging mechanism D, wherein the tray feeding mechanism A is positioned at the bottom, the vertical tray conveying mechanism B is positioned above the tray feeding mechanism, the cigarette pushing mechanism C is positioned above the tray feeding mechanism A in parallel and positioned on the side surface of the vertical tray conveying mechanism B, and the tray discharging mechanism D is positioned at the top of the cigarette pushing mechanism C and is kept parallel to the tray feeding mechanism A;
the full tray of cigarette trays 3 reaches a cigarette tray lifting station through a tray feeding mechanism A, and is lifted at a constant speed through a vertical tray conveying mechanism B, in the lifting process, the cigarette trays 3 firstly reach a cigarette pushing position, and a cigarette pushing mechanism is started to push out two layers of cigarette packets at the top until the cigarette trays 3 are empty; the tray 3 then reaches the tray discharge station and the tray 3 is moved horizontally out by the tray discharge mechanism D for recycling.
As shown in the figure, the tray feeding mechanism a comprises two conveyor belts 11 which are parallel at equal height, a tray lifting mechanism E is arranged in the middle of the conveyor belts, and the tray lifting mechanism E comprises a horizontal lifting plate 12 and a lifting cylinder 13 positioned at the bottom of the lifting plate 12; when the lifting cylinder 13 is not started, the lifting plate 12 is kept flush with the conveying belt 11; one end of the lifting plate 12 is aligned with the starting end of the conveyor belt 11, and the other end is positioned at the middle section of the conveyor belt 11; a cigarette tray blocking mechanism F is arranged at a position which is at least one cigarette tray thickness away from the lifting plate 12, and the cigarette tray blocking mechanism F spans between the two conveyor belts 11; the end of travel of the conveyor 11 is the tray lifting station 14.
The tray blocking mechanism is shown in fig. 7 and comprises a lifting plate 71, and two convex triangular clamping keys are arranged above the lifting plate 71; a lifting cylinder is arranged below the lifting plate 71. The lifting plate 71 spans between the conveyor belts 11. When the tray blocking mechanism is not activated, the stop key is flush with the conveyor belt 11. When the tray blocking mechanism is started, the lifting cylinder lifts the lifting plate 71 upwards, so that the stop key protrudes out of the conveying belt 11 to prevent the tray from moving forwards.
As shown in fig. 3, the vertical tray conveying mechanism B includes lifting guide rails 21 located at two sides of the tray feeding mechanism a, a movable holding tray 22 is arranged inside the lifting guide rails 21, and the holding tray 22 holds the bottom of the tray at the tray lifting station 14 and ascends at a constant speed along the lifting guide rails 21.
As shown in fig. 8, the clamping holder 22 includes a sliding block connected to the guide rail, and an L-shaped supporting plate adapted to the bottom of the tray is disposed inside the sliding block.
As shown in fig. 6, the cigarette tray 3 is a drawer-shaped structure, and includes an upper plate 31, a lower plate 32, a left plate 33, a right plate 34 enclosing a rectangular frame, and a central side plate 35 enclosing the rectangular frame, wherein the central side plate 35 is provided with a plurality of hollow channels 36, and bayonets 37 are respectively provided on outer sides of the left plate 33 and the right plate 34.
As shown in fig. 4, the cigarette pushing mechanism C includes a supporting plate 61, two parallel pushing rods 62 are fixed above the supporting plate 61, one end of each pushing rod 62 is connected with a cigarette pushing cylinder 63, and the other end is connected with a pushing rake 64; the rake 34 comprises a plurality of ribs 341, the ribs 341 are separated from each other and fit with the hollow channel 36 of the tray 3.
As shown in fig. 5, the disc discharging mechanism comprises a horizontal disc conveying mechanism G and a disc discharging channel; the horizontal tray conveying mechanism G comprises a horizontal guide rail 41 positioned above the vertical tray conveying mechanism, a clamping claw 42 is arranged on the inner side of the horizontal guide rail 41, the clamping claw 42 comprises a connecting piece 421, a control motor 422 and a telescopic clamping block 423, and the telescopic clamping block 423 is matched with a bayonet of the cigarette tray 3; the disc discharging channel comprises a disc discharging table 51, a disc discharging conveyor belt 52 and a stop lever 53; the tray discharging table 51 is positioned below the horizontal guide rail 41, the tray discharging conveyor belt 52 is arranged on the tray discharging table 51, and the stop lever 53 is arranged at the edge of the tray discharging table 51.
The utility model discloses a tobacco bale unloading method of a tray unloading machine, which comprises the following steps:
step 1: assembling the tray unloading machine, wherein the tray lifting mechanism is positioned at the position after the tray lifting mechanism descends, the trays filled with the tobacco packets are sequentially placed on the conveying belt of the tray feeding mechanism one by one, and the bottoms of the trays are in contact with the conveying belt and are not in contact with the lifting plate; starting the conveyor belt, and moving the cigarette trays along the advancing direction of the conveyor belt;
step 2: when the cigarette tray reaches the cigarette tray blocking mechanism, the cigarette tray is blocked by the cigarette tray blocking mechanism and stops moving forwards, the cigarette tray lifting mechanism is started, the lifting plate is lifted to lift the cigarette tray on the lifting plate and separate from the conveying belt, and at the moment, only one cigarette tray is in contact with the conveying belt and abuts against the upstream side of the cigarette tray blocking mechanism;
and step 3: when no tray is detected in the tray lifting station, the tray blocking mechanism descends to release the tray, and the tray moves towards the downstream until the tray moves to the tray lifting station;
and 4, step 4: when the cigarette tray out of the cigarette tray blocking mechanism is moved away, the cigarette tray lifting mechanism descends, the cigarette tray on the lifting plate is in contact with the conveying belt and is conveyed by the conveying belt to move forwards, the cigarette tray blocking mechanism moves upwards and is in a blocking state, when the cigarette tray moves to be in contact with the cigarette tray blocking mechanism, the cigarette tray lifting mechanism is lifted again, and the step 2 is repeated;
and 5: after the cigarette tray reaches the cigarette tray lifting station, the clamping supports of the vertical tray conveying mechanism are driven by respective cylinders and are simultaneously inserted into the bayonets of the cigarette tray from two sides of the cigarette tray, and the clamping supports move along the vertical guide rails to drive the cigarette tray to rise at a constant speed;
step 6: the tobacco tray rises to reach a tobacco pushing position, two layers of tobacco packages at the top of the tobacco tray are parallel to a pushing rake of the pushing mechanism, the pushing mechanism is started, the pushing rake extends out, the rib rods are inserted into the corresponding hollow channels, and the two layers of tobacco packages at the top of the tobacco tray are pushed out from the tobacco tray to the next working procedure position; then the push harrow retracts, the tobacco tray uniformly ascends the thickness of two layers of tobacco packets, the push harrow circularly extends out, and the two layers of tobacco packets at the top are pushed out from the tobacco tray to the position of the next working procedure;
and 7: the cigarette packets in the cigarette tray are pushed out layer by layer until the cigarette tray is an empty tray; the empty tray rises to the tray outlet station at the highest position;
and 8: the clamping jaw of the tray discharging mechanism extends out, is clamped in the bayonet of the cigarette tray, horizontally moves to the tray discharging platform along the horizontal guide rail, and then horizontally moves to the stop lever for orderly queuing for recycling.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations can be made by the worker in the light of the above teachings without departing from the spirit of the utility model. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (7)
1. The utility model provides a realize unloading dish machine of double-deck tobacco bale propelling movement which characterized in that: the cigarette pushing device comprises a tray feeding mechanism (A), a vertical tray conveying mechanism (B), a cigarette pushing mechanism (C) and a tray discharging mechanism (D), wherein the tray feeding mechanism (A) is positioned at the bottom, the vertical tray conveying mechanism (B) is positioned above the downstream end of the tray feeding mechanism (A), the cigarette pushing mechanism (C) is positioned above the tray feeding mechanism (A) and positioned on one side of the vertical tray conveying mechanism (B), and the tray discharging mechanism (D) is positioned at the top of the cigarette pushing mechanism (C);
the tray feeding mechanism (A) is used for conveying the tray (3) filled with trays to a tray lifting station, and in the process that the tray (3) vertically moves upwards, when the tray passes through a cigarette pushing position, the cigarette pushing mechanism (C) reciprocates to push two uppermost cigarette packets in the tray (3) out until the tray (3) is empty; and then the tray (3) arrives at a tray discharging station, and the tray (3) is moved out by a tray discharging mechanism (D).
2. The tray unloading machine for pushing the double-layer cigarette packets as claimed in claim 1, wherein: the tray feeding mechanism (A) comprises two parallel conveying belts (11) with equal height, a tray lifting mechanism (E) is arranged in the middle of each conveying belt (11), and each tray lifting mechanism (E) comprises a horizontal lifting plate (12) and a lifting cylinder (13) positioned at the bottom of the lifting plate (12); when the lifting cylinder (13) is not started, the lifting plate (12) is not higher than the conveying belt (11); one end of the lifting plate (12) is aligned with the starting end of the conveying belt (11), and the other end of the lifting plate is positioned in the middle and downstream of the conveying belt (11); a tray blocking mechanism (F) is arranged at a position which is at least one tray thickness away from the lifting plate (12), and the tray blocking mechanism (F) spans between the two conveyor belts (11); the tail end of the conveyor belt (11) is a cigarette tray lifting station (14).
3. The tray unloading machine for pushing the double-layer cigarette packets as claimed in claim 1, wherein: the vertical tray conveying mechanism (B) comprises lifting guide rails (21) located on two sides of the tray feeding mechanism (A), a clamping support (22) is arranged on the inner side of each lifting guide rail (21), the clamping support (22) supports the outer side of a tray at a tray lifting station (14), and the tray rises at a constant speed along the lifting guide rails (21).
4. The tray unloading machine for pushing the double-layer cigarette packets as claimed in claim 3, wherein: tray (3) are drawer column structure, and it is including upper plate (31), hypoplastron (32), left board (33) and right board (34) that enclose into the rectangle frame to and seal central authorities curb plate (35) of this rectangle frame side, a plurality of fretwork passageway (36) are seted up in central authorities curb plate (35), and two bayonet socket (37) about two bayonet sockets (37) are seted up respectively in the outside of its left board (33) and right board (34), centre gripping support (22) insert bayonet socket (37), and centre gripping tray (3) are held.
5. The tray unloading machine for pushing the double-layer cigarette packets as claimed in claim 4, wherein: the cigarette pushing mechanism (C) comprises a supporting plate (61), two parallel pushing rods (62) are fixed above the supporting plate (61), one end of each pushing rod (62) is connected with a cigarette pushing cylinder (63), a pushing rake (64) is arranged at the other end of each pushing rod, and the height of the tail end of each pushing rake (64) is equal to the thickness of two layers of cigarette packets;
the rake (64) comprises a plurality of rib rods (341), and the rib rods (341) are separated from each other and are matched with the hollow channel (36) of the cigarette tray (3).
6. The tray unloading machine for pushing the double-layer cigarette packets as claimed in claim 4, wherein: the tray discharging mechanism (D) comprises a horizontal tray conveying mechanism (G) and a tray discharging channel; the horizontal tray conveying mechanism (G) comprises a horizontal guide rail (41) positioned above the vertical tray conveying mechanism (B), a clamping claw (42) is arranged on the inner side of the horizontal guide rail (41), the clamping claw (42) comprises a connecting piece (421), a control motor (422) and a telescopic clamping block (423), and the telescopic clamping block (423) is matched with a bayonet (37) of the cigarette tray (3); the disc discharging channel comprises a disc discharging table (51), a disc discharging conveying belt (52) and a stop lever (53); the tray discharging table (51) is located below the horizontal guide rail (41), the tray discharging conveyor belt (52) is arranged on the tray discharging table (51), and the stop lever (53) is arranged on the edge of the tail end of the tray discharging table (51).
7. The tray unloading machine for pushing the double-layer cigarette packets as claimed in claim 5, wherein: sensors are arranged at the upstream end of the tray feeding mechanism (A), one side of the tray blocking mechanism (F) and two sides of the vertical tray conveying mechanism (B).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202121286964.9U CN215904816U (en) | 2021-06-09 | 2021-06-09 | Tray unloading machine for pushing double-layer cigarette packets |
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CN202121286964.9U CN215904816U (en) | 2021-06-09 | 2021-06-09 | Tray unloading machine for pushing double-layer cigarette packets |
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CN215904816U true CN215904816U (en) | 2022-02-25 |
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CN202121286964.9U Active CN215904816U (en) | 2021-06-09 | 2021-06-09 | Tray unloading machine for pushing double-layer cigarette packets |
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2021
- 2021-06-09 CN CN202121286964.9U patent/CN215904816U/en active Active
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