CN215881091U - Cast molding type truss floor support plate flat die production line - Google Patents
Cast molding type truss floor support plate flat die production line Download PDFInfo
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- CN215881091U CN215881091U CN202122529084.6U CN202122529084U CN215881091U CN 215881091 U CN215881091 U CN 215881091U CN 202122529084 U CN202122529084 U CN 202122529084U CN 215881091 U CN215881091 U CN 215881091U
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Abstract
A casting molding type truss floor support plate flat die production line comprises a first production line and a second production line; the first assembly line comprises a roller line and a die table. The roller line is transversely arranged, and a mould removing station, a finished product inserting station, a mould adjusting station, a truss rib arranging station, a cloth vibrating station and an inspection and verification station are sequentially arranged on the roller line; and a curing kiln is arranged on the outer side of the roller line along the length direction, and a first ferry track, a second ferry track and a ferry vehicle are vertically arranged at two ends of the roller line. The stations of the first production line and the second production line are arranged, formed and connected in the same relation, the two production lines are arranged oppositely, the roller lines included in the two production lines are arranged in parallel and are measured inwards, and the included bearing type curing kilns are arranged on two sides of the two parallel roller lines; the two production lines share a cloth vibrating station. This kind of building carrier plate flat die production line reasonable in design has realized the flat die industrial production of pouring into the shaping formula truss building carrier plate, has improved the production efficiency of building carrier plate, has reduced production line manufacturing cost.
Description
Technical Field
The utility model relates to the technical field of building wallboards, in particular to a casting forming type truss floor support plate flat die production line.
Background
The steel bar truss floor bearing plate is a novel assembly type building product, and the steel bar truss and the bottom plate are welded into a whole through spot welding in a factory, so that the bottom plate and the steel bar truss form an integrated building product. The steel bar truss floor carrier plate is obvious as an advantage, specifically embodies: on one hand, the steel bar truss floor support plate realizes mechanical production, and ensures the product quality; on the other hand, the use of the steel bar truss floor support plate reduces the construction field engineering amount, accelerates the construction progress and ensures the construction quality of the floor slab; in addition, the steel bar truss floor bearing plate can be repeatedly used in the assembly type building construction, steel is saved, power consumption is reduced, and the national energy-saving and environment-friendly requirements are met.
Although the existing steel bar truss floor support plate has obvious advantages, a plurality of problems also exist, on one hand, the steel bar truss of the existing floor support plate is connected with the bottom plate through spot welding, so that internal stress exists between the steel bar truss and the bottom plate, and the steel bar truss floor support plate is often deformed; on the other hand, the steel bar truss floor bearing plate is large in welding workload and low in production efficiency. Along with building material's progress, a bottom die plate steel bar truss building carrier plate is exempted from to tear open by casting molding is proposed, and its steel bar truss of this kind of novel steel bar truss building carrier plate links together through pouring the technology with the die block, and not only joint strength is high, is difficult to take place to warp after the construction, has removed numerous and diverse welding process from moreover, changes the tissue industrial production, improves the production efficiency of steel bar truss building carrier plate by a wide margin. At present, products of a casting molding disassembly-free bottom formwork steel bar truss floor support plate related production line are rare, the layout of the production line is unreasonable, and a casting molding disassembly-free bottom formwork steel bar truss floor support plate production line capable of realizing large-scale efficient production is urgently needed.
Disclosure of Invention
The utility model aims to provide a casting forming type truss floor support plate flat die production line, which solves the problem of large-scale industrial production of a steel bar truss floor support plate with a bottom template which is not dismounted in one-step casting forming.
The purpose of the utility model is realized by the following technical scheme:
a casting molding type truss floor support plate flat die production line comprises a first production line and a second production line; the first assembly line comprises a roller line and a die table, the roller line is arranged on the ground, the die table is arranged on the roller line, the roller line comprises a bearing wheel for supporting the die table and a driving wheel for driving the die table, and a die for prefabricating and forming a floor bearing plate is arranged above the die table.
The roller line is transversely arranged, and a mould removing station, a finished product inserting station, a mould adjusting station, a truss rib arranging station, a cloth vibrating station and an inspection and verification station are sequentially arranged on the roller line; the mould removing station is used for completing the mould removing process of the mould; the finished product off-line station is provided with a stacker crane for grabbing and moving the floor bearing plate, the stacker crane is used for separating the finished product steel bar truss floor bearing plate from the mold to realize a mold removal process, one side of the finished product off-line station is provided with a track line for off-line of the finished product floor bearing plate, and the track line is parallel to the roller line; the die adjusting station is used for realizing the processes of cleaning the die on the die table, spraying the separant and closing the die; the truss rib arrangement station is provided with a KBK flexible crane for realizing the hoisting of a steel bar truss on a die and realizing the installation procedure of the steel bar truss; the cloth vibrating station is provided with a frame structure type cloth machine and a vibrating table and is used for realizing the cloth and vibrating procedures of the die on the die table; the inspection and verification station is used for inspecting the quality of the prefabricated floor bearing plate vibrating cloth.
The bearing type maintenance kiln for maintaining the prefabricated floor bearing plate is arranged on the outer side of the roller line in the length direction, and a first ferry track and a second ferry track are perpendicularly arranged at the two ends of the roller line. A first ferry vehicle for the circulation of the mould platform is arranged on the first ferry track; and a second ferry vehicle for circulating the mould platform is arranged on the second ferry track.
The station arrangement, the composition and the connection relation of the second assembly line are the same as those of the first assembly line, the second assembly line is arranged opposite to the first assembly line, the roller lines included in the two assembly lines are arranged in parallel and are measured inwards, and the load-bearing type curing kilns included in the two assembly lines are arranged on two sides of the two parallel roller lines; the second assembly line and the first assembly line share one cloth vibration station, the cloth vibration station is arranged at the middle position of two roller lines contained in the two assembly lines, the cloth vibration station is respectively communicated with the roller lines of the first assembly line and the second assembly line through a longitudinal rail, a transverse moving vehicle is arranged on the longitudinal rail, and a frame structure type cloth machine and a vibration platform which are arranged on the cloth vibration station are double-station devices, so that the requirements of die table cloth and vibration operation on the two assembly lines can be met.
Compared with the prior art, the utility model has the beneficial effects that:
1. this kind of pour fashioned truss building carrier plate flat die production line reasonable in design has realized the flat die industrial production of pouring fashioned truss building carrier plate, has realized through pouring the process that the reinforcing bar is connected with the concrete of truss, has not only improved the intensity of building carrier plate, has reduced building carrier plate weldment work volume moreover.
2. This kind of each station overall arrangement of pouring profiled truss building carrier plate flat die production line is more reasonable, and the station sets up rationally, and the overall arrangement is compact, and each process closely cooperates on the assembly line, sets up through two assembly line oppositions, has not only improved the production efficiency of building carrier plate by a wide margin, and means such as station are vibrated through sharing cloth in addition, have reduced production line area, have reduced production line manufacturing cost.
Drawings
Fig. 1 is a schematic layout view of a casting-formed truss floor deck flat mold production line according to the present invention.
Fig. 2 is a schematic view of a mold table according to the present invention.
Detailed Description
The technical solution of the present invention is further illustrated by the accompanying drawings and examples.
The purpose of the utility model is realized by the following technical scheme:
referring to fig. 1 and 2, a casting-molding type truss floor deck flat mold production line comprises a first production line 1 and a second production line 2; first assembly line 1 contains gyro wheel line 3, mould platform, gyro wheel line 3 sets up subaerial, and the mould platform sets up on gyro wheel line 3, and gyro wheel line 3 contains the bearing wheel that supports the mould platform and drives the drive wheel of mould platform, mould bench side is provided with and is used for the prefabricated fashioned mould 4 of floor support plate, and the mould platform is under the drive of 3 drive wheels on gyro wheel line, along the removal of gyro wheel line 3.
Referring to fig. 1 and 2, the roller line 3 is transversely arranged, and the roller line 3 is sequentially provided with a mold stripping station 6, a finished product unloading station 7, a mold adjusting station 8, a truss rib arrangement station 9, a cloth vibrating station 10 and an inspection and verification station 11; the mould removing station 6 is used for completing the mould removing process of the mould 4; the finished product inserting-off station 7 is provided with a stacker crane for grabbing and moving the floor bearing plate, the stacker crane is used for separating the finished product steel bar truss floor bearing plate from the mold 4 to realize a mold removing process, one side of the finished product inserting-off station 7 is provided with a track line 12 for inserting the finished product floor bearing plate off, the track line 12 is parallel to the roller line 3, the stacker crane grabs the finished product floor bearing plate and places the finished product floor bearing plate on the track line 12, and conveying and inserting-off operation of the finished product floor bearing plate are realized through the track line 12; the die adjusting station 8 is used for realizing the processes of cleaning the die 4 on the die table, spraying the separant and closing the die 4; the truss rib arrangement station 9 is provided with a KBK flexible crane which travels along the overhead rail 23 and is used for hoisting the steel bar truss 13 on the die 4 and realizing the installation process of the steel bar truss 13; the cloth vibrating station 10 is provided with a frame structure type cloth machine 14 and a vibrating table 15 and is used for realizing the cloth and vibrating procedures of the die 4 on the die table; the inspection and verification station 11 is used for realizing the inspection of the quality of the prefabricated floor bearing plate vibrating cloth.
Referring to fig. 1 and 2, a bearing-type curing kiln 16 for curing the prefabricated floor bearing plate is arranged on the outer side of the roller line 3 along the length direction, and a first ferry rail 17 and a second ferry rail 18 are vertically arranged at two ends of the roller line 3. The first ferry rail 17 is provided with a first ferry vehicle 19 for the circulation of the mould platform, and the mould platform realizes the circulation from the roller line 3 to the first ferry rail 17 and then to the bearing type curing kiln 16 through the first ferry vehicle 19 arranged on the first ferry rail 17; the second ferry rail 18 is provided with a second ferry vehicle 20 for the circulation of the mould platform, and the mould platform realizes the circulation from the bearing type curing kiln 16 to the second ferry rail 18 and then to the roller line 3 through the second ferry vehicle 20 arranged on the second ferry rail 18.
The station arrangement, the composition and the connection relation of the second assembly line 2 are the same as those of the first assembly line 1, the second assembly line 2 is arranged opposite to the first assembly line 1, the roller lines 3 contained in the two assembly lines are arranged in parallel at the inner side, and the load-bearing type curing kilns contained in the two assembly lines are arranged at two sides of the two parallel roller lines 3; the second assembly line 2 and the first assembly line 1 share one cloth vibration station 10, the cloth vibration station 10 is arranged at the middle position of two roller lines 3 contained in the two assembly lines, the cloth vibration station 10 is respectively communicated with the roller lines 3 of the first assembly line 1 and the second assembly line 2 through a longitudinal rail 21, a transverse moving vehicle 22 is arranged on the longitudinal rail 21, a die table on the roller line 3 can be moved to the cloth vibration station 10 through the transverse moving vehicle 22 on the longitudinal rail 21, and the frame structure type cloth machine 14 and the vibration station 15 arranged on the cloth vibration station 10 are double-station devices and can meet the requirements of die table cloth and vibration operation on the two assembly lines.
Referring to fig. 1 and 2, in the actual production process of the cast-molding type truss floor bearing plate flat die production line, a die table carrying die 4 moves on a roller line 3, the die 4 on the die table is cleaned through a cleaning station, then the die table moves into a spraying station, the die 4 on the die table is sprayed with a separant at the spraying station to prevent the die 4 from being bonded with concrete, then the die table moves into a die assembly station, and the setting and adjustment of an end die 5 are completed at the station to form the die 4 of the die table; then the mould table drives into a truss rib arrangement station 9, and under the assistance of a KBK flexible crane, the mould 4 on the mould table completes the arrangement and placement of the steel bar truss 13; then the mould table moves to a material distribution vibrating station 10 through a longitudinal rail 21 to finish vibrating type material distribution; then the mould table runs to an inspection and verification station 11 along the roller line 3, and the cloth quality of the mould 4 of the mould table is inspected; then, the die platform moves to a bearing type curing kiln 16 along a first ferry track 17 under the ferry action of a first ferry vehicle 19, and then the die platform enters the bearing type curing kiln 16 for curing; then the mould platform is moved out of the bearing type curing kiln 16 and moves to the roller line 3 along the second ferry track 18 under the action of the second ferry vehicle 20; then the mould table moves to a mould stripping station 6 along the roller line 3 to complete the mould stripping process; then the mould table moves to a finished product off-line station 7, the finished product reinforced steel bar floor bearing plate is lifted by a stacker crane, the finished product reinforced steel bar floor bearing plate is separated from the mould table, the finished product reinforced steel bar floor bearing plate is placed on a track line 12 and is moved and conveyed by the track line 12, and the processing production of the finished product reinforced steel bar floor bearing plate is completed; and the die table completing the finished product steel bar floor bearing plate inserting process moves to a cleaning station along the roller line 3, and the next production cycle is started. This kind of pour profiled truss floor carrier plate flat die production line, through first assembly line 1 and 2 coproductions of second assembly line, can improve floor carrier plate production efficiency by a wide margin.
The present invention and its embodiments have been described above schematically, without limitation, and what is shown in the drawings is only one of the embodiments of the present invention, to which the actual arrangement is not limited. Therefore, without departing from the spirit of the utility model, it should be understood by those skilled in the art that the similar structural modes and embodiments as the arrangement scheme can be designed without inventiveness and fall within the protection scope of the utility model.
Claims (2)
1. A casting molding type truss floor support plate flat die production line comprises a first production line and a second production line; the method is characterized in that: the first assembly line comprises a roller line and a die table, the roller line is arranged on the ground, the die table is arranged on the roller line, the roller line comprises a bearing wheel for supporting the die table and a driving wheel for driving the die table, and a die for prefabricating and forming a floor support plate is arranged above the die table;
the roller line is transversely arranged, and a mould removing station, a finished product inserting station, a mould adjusting station, a truss rib arranging station, a cloth vibrating station and an inspection and verification station are sequentially arranged on the roller line; the finished product off-line station is provided with a stacker crane for grabbing and moving the floor bearing plate, one side of the finished product off-line station is provided with a track line for off-line of the finished product floor bearing plate, and the track line is parallel to the roller line; a KBK flexible crane is arranged at the truss rib arrangement station; the cloth vibrating station is provided with a frame structure type cloth machine and a vibrating table;
a bearing type curing kiln for curing the prefabricated floor bearing plate is arranged on the outer side of the roller line along the length direction, and a first ferry track and a second ferry track are vertically arranged at two ends of the roller line; a first ferry vehicle for the circulation of the mould platform is arranged on the first ferry track; and a second ferry vehicle for circulating the mould platform is arranged on the second ferry track.
2. The casting and forming type truss floor deck flat die production line of claim 1, wherein:
the station arrangement, the composition and the connection relation of the second assembly line are the same as those of the first assembly line, the second assembly line is arranged opposite to the first assembly line, the roller lines contained in the two assembly lines are arranged at the inner side in parallel, and the load-bearing type curing kilns contained in the two assembly lines are arranged at two sides of the two parallel roller lines; the second assembly line and the first assembly line share a cloth vibrating station, the cloth vibrating station is arranged in the middle of two roller lines contained in the two assembly lines, the cloth vibrating station is respectively communicated with the roller lines of the first assembly line and the second assembly line through a longitudinal rail, a transverse moving vehicle is arranged on the longitudinal rail, and a frame structure type cloth machine and a vibrating platform which are arranged on the cloth vibrating station are double-station devices.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122529084.6U CN215881091U (en) | 2021-10-20 | 2021-10-20 | Cast molding type truss floor support plate flat die production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122529084.6U CN215881091U (en) | 2021-10-20 | 2021-10-20 | Cast molding type truss floor support plate flat die production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215881091U true CN215881091U (en) | 2022-02-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122529084.6U Active CN215881091U (en) | 2021-10-20 | 2021-10-20 | Cast molding type truss floor support plate flat die production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215881091U (en) |
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2021
- 2021-10-20 CN CN202122529084.6U patent/CN215881091U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Liu Hongbin Inventor after: Chen Depeng Inventor after: Zhuo Lingjun Inventor after: Qin Xiangong Inventor after: Zhang Lin Inventor before: Liu Hongbin Inventor before: Chen Depeng Inventor before: Zhuo Lingjun Inventor before: Qin Xiangong Inventor before: Zhang Lin |