CN215845662U - Aluminium water draw-out device - Google Patents
Aluminium water draw-out device Download PDFInfo
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- CN215845662U CN215845662U CN202121741348.8U CN202121741348U CN215845662U CN 215845662 U CN215845662 U CN 215845662U CN 202121741348 U CN202121741348 U CN 202121741348U CN 215845662 U CN215845662 U CN 215845662U
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- storage tank
- piston rod
- pipe
- aluminum water
- piston
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 34
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 19
- 239000004411 aluminium Substances 0.000 title description 9
- 238000003860 storage Methods 0.000 claims abstract description 38
- 238000000605 extraction Methods 0.000 claims abstract description 18
- 238000001914 filtration Methods 0.000 claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 238000007906 compression Methods 0.000 claims abstract description 13
- 230000006835 compression Effects 0.000 claims abstract description 12
- 230000005284 excitation Effects 0.000 claims abstract description 12
- 238000003809 water extraction Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 16
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 239000000523 sample Substances 0.000 claims description 4
- 229910000838 Al alloy Inorganic materials 0.000 abstract description 4
- 238000003723 Smelting Methods 0.000 abstract description 2
- 230000010355 oscillation Effects 0.000 abstract 2
- 239000012535 impurity Substances 0.000 description 9
- 239000007788 liquid Substances 0.000 description 6
- 238000005086 pumping Methods 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 239000000155 melt Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000003111 delayed effect Effects 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 235000004443 Ricinus communis Nutrition 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Manufacture And Refinement Of Metals (AREA)
Abstract
The utility model discloses an aluminum water extraction device, which relates to the technical field of aluminum alloy smelting and comprises a storage tank, wherein an extraction pipe is arranged in the storage tank, a filtering device is arranged at the bottom of the extraction pipe, and a plurality of groups of excitation mechanisms are arranged on the storage tank, each excitation mechanism comprises a piston barrel arranged on the inner wall of the storage tank, a first piston rod is arranged in each piston barrel, one end of each first piston rod extends out of each piston barrel and is connected with an oscillation ball, each oscillation ball is in contact with the filtering device, the other end of each first piston rod is connected with a compression spring positioned in each piston barrel, each compression spring is connected with a second piston rod positioned in each piston barrel, each second piston rod is connected with an exciter, and each exciter is arranged on the outer wall of the storage tank.
Description
Technical Field
The utility model relates to the technical field of aluminum alloy smelting, in particular to an aluminum water extraction device.
Background
An alloy based on aluminum with a certain amount of other alloying elements added is one of light metal materials. The current manufacturing process of the aluminum alloy product comprises the following steps: preheating a pouring tank to a certain temperature, adding an aluminum block into the preheated pouring tank for rapid melting, and enabling the melting temperature to reach 730 ℃; after the aluminum matrix is completely melted, controlling the temperature of the melt at 780 ℃, and after slagging off, sequentially adding Si, Cu and Ni; slightly stirring the metal at the lower part of the melt by using a stirring rod to enable the metal to float to the upper part of the crucible, but the metal cannot be violently stirred so as to prevent the metal block from turning over on the aluminum liquid surface and being isolated from the aluminum liquid and being incapable of melting; after the metal is completely melted, slightly stirring by using a stirring rod to ensure that the melt is uniform in composition, placing the melt in a furnace for pouring, and preheating a mold to 400 ℃ in advance; when the temperature of the alloy liquid is reduced to 730 ℃, removing the oxide skin on the surface of the alloy liquid, scooping out the alloy liquid and pouring quickly.
Store in the heat preservation holding vessel during aluminum alloy aluminium water molten state, draw out the aluminium water through taking out the material machine when need pouring, then pour the aluminium water in the mould can, contain certain impurity in the aluminium water molten liquid, consequently the end that stretches into in the holding vessel at the extraction tube is provided with filter equipment, with improvement aluminium water purity, but use and to cover more impurity on the long back filter equipment and cause the jam, consequently need often regularly manual cleaning, unnecessary work load has been increased, influence work efficiency.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the prior art, the utility model provides an aluminum water extraction device, so as to achieve the effects of delaying the blockage period of a filtering device and reducing unnecessary workload.
In order to solve the technical problems, the utility model adopts the following technical scheme:
the utility model provides an aluminium water draw-out device, which comprises a storage tank, be provided with the extraction pipe in the holding vessel, extraction socle portion is provided with filter equipment, be provided with multiunit excitation mechanism on the holding vessel, wherein excitation mechanism is including setting up in the piston cylinder of holding vessel inner wall, be provided with first piston rod in the piston cylinder, first piston rod one end is stretched out the piston cylinder and is connected with the vibrations ball, vibrations ball and filter equipment contact, the first piston rod other end is connected with the compression spring who is located the piston cylinder, compression spring is connected with the second piston rod that is located the piston cylinder, the second piston rod is connected with the vibration exciter, the vibration exciter sets up in the holding vessel outer wall.
Preferably, extraction pipe one end stretches out the holding vessel top and is connected with high temperature resistant bellows, and high temperature resistant bellows is connected with the material machine of taking out, takes out the material machine and is connected with the discharging pipe.
Preferably, the bottom of the material pumping machine is provided with a base, and the bottom of the base is provided with four universal casters.
Preferably, the filtering device comprises a filtering net barrel, an internal threaded pipe is arranged at the top of the filtering net barrel, and the internal threaded pipe is used for being sleeved at the bottom of the extraction pipe in a threaded manner.
Preferably, the bottom of the filter screen cylinder is provided with a handle, and the handle is far away from the axial lead of the filter screen cylinder.
Preferably, the storage tank bottom is provided with sealed lid, and sealed lid is located filter screen section of thick bamboo under, and the storage tank bottom still is provided with a plurality of support columns.
Preferably, the storage tank is internally provided with a heating wire, and the inner wall of the storage tank is provided with a heat-insulating layer.
Preferably, the side wall of the storage tank is provided with a temperature detection probe.
The utility model has the beneficial effects that:
1. the utility model is additionally provided with a plurality of groups of excitation mechanisms, the vibration force is generated by the vibration exciters, the second piston rod transmits the vibration force to the compression spring, so that the compression spring vibrates left and right at a certain frequency, the first piston rod and the vibration ball shake left and right to continuously impact the filter device, the high-frequency impact and the impact force are small, the filter device can generate the vibration effect on the premise of not damaging the filter device, the adhesive force of impurities on the filter device can be greatly reduced, the blocking period of the filter device is delayed to be shortened, the unnecessary workload of frequent cleaning is reduced, and the production efficiency is improved.
2. Through setting up the high temperature resistant bellows of telescopic, can conveniently remove the material machine of taking out to corresponding mould position, and take out the material machine and pass through universal castor and conveniently remove more to reduce the transport work of mould, the practicality is high.
Drawings
In order to more clearly illustrate the detailed description of the utility model or the technical solutions in the prior art, the drawings that are needed in the detailed description of the utility model or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
FIG. 1 is a schematic structural view of an aluminum water extracting device according to the present invention;
fig. 2 is a schematic structural view of the excitation mechanism of the present invention.
Reference numerals:
110-storage tank, 120-extraction pipe, 130-filter device, 131-filter screen cylinder, 132-internal threaded pipe, 140-excitation mechanism, 141-piston cylinder, 142-first piston rod, 143-vibration ball, 144-compression spring, 145-second piston rod, 146-vibration exciter, 150-high temperature resistant corrugated pipe, 160-extractor, 170-discharge pipe, 180-base, 190-universal caster, 210-handle, 220-sealing cover, 230-support column, 240-heating wire, 250-heat preservation layer and 260-temperature detection probe.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the embodiments of the present invention, it should be noted that, if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate an orientation or a positional relationship based on the orientation or the positional relationship shown in the drawings, or an orientation or a positional relationship which is usually placed when the products of the present invention are used, the description is only for convenience and simplicity, and the indication or the suggestion that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, the present invention should not be construed as being limited. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not require that the components be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the embodiments of the present invention, it should be further noted that unless otherwise explicitly stated or limited, the terms "disposed," "mounted," "connected," and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Examples
As shown in fig. 1-2, the embodiment provides an aluminum water extracting device, which includes a storage tank 110, the storage tank 110 is used for storing aluminum water, an extracting pipe 120 is disposed in the storage tank 110, the extracting pipe 120 is used for extracting the aluminum water from the storage tank 110, a filtering device 130 is disposed at the bottom of the extracting pipe 120, the filtering device 130 is used for filtering impurities contained in the extracted aluminum water, a plurality of sets of excitation mechanisms 140 are disposed on the storage tank 110, the excitation mechanisms 140 are horizontally arranged as a whole, wherein the excitation mechanisms 140 include a piston cylinder 141 disposed on an inner wall of the storage tank 110, a first piston rod 142 is disposed in the piston cylinder 141, the first piston rod 142 can slide left and right on the inner wall of the piston cylinder 141, one end of the first piston rod 142 extends out of the piston cylinder 141 and is connected with a vibration ball 143, the vibration ball 143 contacts with the filtering device 130, the other end of the first piston rod 142 is connected with a compression spring 144 disposed in the piston cylinder 141, the compression spring 144 is connected with a second piston rod 145 disposed in the piston cylinder 141, the second piston rod 145 is connected to an exciter 146, and the exciter 146 is disposed on an outer wall of the storage tank 110.
During operation, the extraction pipe 120 extracts the molten aluminum out of the storage tank 110, the filter device 130 filters impurities, and the impurities are attached to the filter device 130 under the action of suction force, so that the vibration force is generated by the vibration exciter 146 by arranging the multiple groups of vibration exciting mechanisms 140, the second piston rod 145 transmits the vibration force to the compression spring 144, and the compression spring 144 vibrates left and right at a certain frequency, so that the first piston rod 142 and the vibration ball 143 swing left and right to continuously impact the filter device 130, the high-frequency impact and the impact force are small, the vibration effect can be generated on the filter device 130 on the premise of not damaging the filter device 130, the adhesive force of the impurities on the filter device 130 can be greatly reduced, the blocking period of the filter device 130 is delayed and reduced, unnecessary workload required to be frequently cleaned is reduced, and the production efficiency is improved.
Specifically, one end of the extraction pipe 120 extends out of the top of the storage tank 110 and is connected with a high temperature resistant corrugated pipe 150, the high temperature resistant corrugated pipe 150 is connected with an extractor 160, and the extractor 160 is connected with a discharge pipe 170. The bottom of the material pumping machine 160 is provided with a base 180, and the bottom of the base 180 is provided with four universal casters 190.
When material pumping machine 160 starts, can follow extraction tube 120 with the aluminium water in proper order, high temperature resistant bellows 150 and discharging pipe 170 are taken out, discharging pipe 170 can be dismantled to connect and pour the mouth (not drawn in the picture), thereby carry out casting die process on next step, high temperature resistant bellows 150 has the flexible function of freedom, can conveniently remove material pumping machine 160 to corresponding mould position, and material pumping machine 160 more conveniently removes through universal caster 190, thereby reduce the transport work of mould, the practicality is high.
It should be noted that the material pumping machine 160 is the prior art, has a large number of power types, and can select the power type according to the actual situation, and therefore the detailed structure thereof is not described herein again.
Specifically, the filtering device 130 includes a filtering net cylinder 131, the molten aluminum can pass through the filtering net cylinder 131, and impurities are responsible for being isolated outside, here, the filtering net cylinder 131 can be in contact with the vibration ball 143, the top of the filtering net cylinder 131 is provided with an internal threaded pipe 132, the internal threaded pipe 132 is used for being screwed on the bottom of the extraction pipe 120, the internal threaded pipe 132 and the filtering net cylinder 131 are both made of high-temperature-resistant materials, and the filtering net cylinder 131 can be conveniently disassembled and assembled through the internal threaded pipe 132.
After the filter screen drum 131 is used for a long time, stubborn impurities attached to the filter screen drum 131 are not easily shaken off by the vibration excitation mechanism 140, so that the filter screen drum 131 still needs to be replaced or cleaned after a certain using time, specifically, a handle 210 is arranged at the bottom of the filter screen drum 131, the handle 210 is far away from the axial lead of the filter screen drum 131, a sealing cover 220 is arranged at the bottom of the storage tank 110, the sealing cover 220 is positioned under the filter screen drum 131, and a plurality of supporting columns 230 are further arranged at the bottom of the storage tank 110.
When the filter screen cylinder 131 needs to be replaced or cleaned, the sealing cover 220 is opened (at the moment, the aluminum water in the storage tank 110 is pumped out), the support column 230 is held by hand to rotate the filter screen cylinder 131 to screw out the filter screen cylinder, the support column 230 facilitates force application, so that the filter screen cylinder 131 is rapidly detached, and the assembly is also convenient.
Specifically, a heating wire 240 is disposed inside the storage tank 110, the heating wire 240 may be electrically connected to a temperature controller (not shown) disposed on an outer wall of the storage tank 110, so as to control a heating temperature, and an insulating layer 250 is disposed on an inner wall of the storage tank 110, so as to prevent heat from being dissipated too fast. The lateral wall of the storage tank 110 is provided with a temperature detection probe 260 which can detect the temperature of the aluminum water in the storage tank 110 in real time, thereby conveniently adjusting the adaptive temperature.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the utility model has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.
Claims (8)
1. The aluminum water extraction device is characterized by comprising a storage tank, wherein an extraction pipe is arranged in the storage tank, a filtering device is arranged at the bottom of the extraction pipe, and a plurality of groups of excitation mechanisms are arranged on the storage tank; wherein,
the vibration excitation mechanism is including setting up in the piston cylinder of holding vessel inner wall, be provided with first piston rod in the piston cylinder, first piston rod one end is stretched out the piston cylinder and is connected with the vibrations ball, the vibrations ball contacts with filter equipment, the first piston rod other end is connected with the compression spring who is located the piston cylinder, compression spring is connected with the second piston rod that is located the piston cylinder, the second piston rod is connected with the vibration exciter, the vibration exciter sets up in the holding vessel outer wall.
2. The aluminum water extraction device as claimed in claim 1, wherein one end of the extraction pipe extends out of the top of the storage tank and is connected with a high temperature resistant corrugated pipe, the high temperature resistant corrugated pipe is connected with a material extraction machine, and the material extraction machine is connected with a material discharge pipe.
3. The aluminum water extracting device as claimed in claim 2, wherein the material extractor is provided with a base at the bottom thereof, and the base is provided with four universal casters at the bottom thereof.
4. The aluminum water extraction device as claimed in claim 1, wherein the filter device comprises a filter screen cylinder, an internal threaded pipe is arranged at the top of the filter screen cylinder, and the internal threaded pipe is used for being sleeved at the bottom of the extraction pipe in a threaded manner.
5. The aluminum water extracting device as claimed in claim 4, wherein a handle is arranged at the bottom of the filter screen cylinder, and the handle is far away from the axial lead of the filter screen cylinder.
6. The aluminum water extraction device as claimed in claim 5, wherein the storage tank is provided with a sealing cover at the bottom, the sealing cover is located right below the filter screen cylinder, and the storage tank is further provided with a plurality of support columns.
7. The aluminum water extraction device as claimed in claim 1, wherein the storage tank is provided with heating wires inside, and the inner wall of the storage tank is provided with an insulating layer.
8. The aluminum water extracting device as claimed in claim 1 or 7, wherein the side wall of the storage tank is provided with a temperature detecting probe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121741348.8U CN215845662U (en) | 2021-07-28 | 2021-07-28 | Aluminium water draw-out device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121741348.8U CN215845662U (en) | 2021-07-28 | 2021-07-28 | Aluminium water draw-out device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215845662U true CN215845662U (en) | 2022-02-18 |
Family
ID=80328426
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121741348.8U Active CN215845662U (en) | 2021-07-28 | 2021-07-28 | Aluminium water draw-out device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215845662U (en) |
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2021
- 2021-07-28 CN CN202121741348.8U patent/CN215845662U/en active Active
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