CN215768797U - Transformer detection device - Google Patents
Transformer detection device Download PDFInfo
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- CN215768797U CN215768797U CN202121506690.XU CN202121506690U CN215768797U CN 215768797 U CN215768797 U CN 215768797U CN 202121506690 U CN202121506690 U CN 202121506690U CN 215768797 U CN215768797 U CN 215768797U
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Abstract
The utility model discloses a transformer detection device, comprising: the transmission mechanism is used for transmitting the transformer finished product; the transformer finished product detection device comprises a first detection chamber, a tester component and a second detection chamber, wherein the first detection chamber is positioned on a transmission path of a transformer finished product, the tester component is used for carrying out factory detection on the transformer finished product, and the factory detection does not include partial discharge detection and mute detection; the transmission mechanism is used for transmitting the transformer finished product to sequentially pass through the first detection chamber and the second detection chamber, the second detection chamber is also provided with an partial discharge detection material layer and a sound measurement component, the partial discharge detection material layer is used for isolating and absorbing volume interference and electromagnetic interference in the second detection chamber and shielding the volume interference and the electromagnetic interference outside the second detection chamber so as to carry out partial discharge detection, and the sound measurement component is used for carrying out mute detection on the transformer finished product; and the detection control mechanism is respectively connected with the first detection chamber, the second detection chamber, the sound measurement assembly and the transmission mechanism.
Description
Technical Field
The utility model relates to the field of transformer detection equipment, in particular to a transformer detection device.
Background
A transformer is a device for changing ac voltage by using the principle of electromagnetic induction, and is widely used in various electric power equipment in daily life. Therefore, generally, after the transformer is manufactured, each finished product needs to be inspected to ensure the performance and safety of the transformer. However, the detection needs to be performed by a plurality of steps, and the detection sites where the detection items are usually located are different, so that the products need to be frequently hoisted to be carried to the detection sites among the detection steps, the detection operation of the transformer is complex, and the production efficiency of the products is reduced.
SUMMERY OF THE UTILITY MODEL
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the utility model provides a transformer detection device which can conveniently detect products, so that the production efficiency of a transformer is improved.
The embodiment of the utility model provides a transformer detection device, which comprises: the transmission mechanism is used for transmitting the finished transformer product; the first detection chamber is positioned on a transmission path of the transformer finished product, the first detection chamber is provided with a first opening and a first electric door for opening and closing the first opening, the transmission mechanism penetrates through the first opening, the first detection chamber is further provided with a tester assembly, the tester assembly is used for carrying out factory detection on the transformer finished product, and the factory detection does not include partial discharge detection and mute detection; the second detection chamber is positioned on a transmission path of the transformer finished product, the second detection chamber is provided with a second opening and a second electric door for opening and closing the second opening, the transmission mechanism penetrates through the second opening, the transmission mechanism is used for transmitting the transformer finished product to sequentially pass through the first detection chamber and the second detection chamber, the second detection chamber is further provided with a partial discharge detection material layer and a sound measurement component, the partial discharge detection material layer is used for isolating and absorbing volume interference and electromagnetic interference in the second detection chamber and shielding volume interference and electromagnetic interference outside the second detection chamber to perform partial discharge detection, and the sound measurement component is used for performing mute detection on the transformer finished product; and the detection control mechanism is respectively connected with the first detection chamber, the second detection chamber, the sound measurement assembly and the transmission mechanism.
The transformer detection device provided by the embodiment of the utility model at least has the following beneficial effects:
when the transformer detection device is used, a transformer finished product is placed on the transmission mechanism, then the detection control mechanism controls the transformer finished product to move to the first detection chamber under the driving of the transmission mechanism, then the first electric door is controlled to be opened so that the transformer finished product enters the first detection chamber through the first opening, the transformer finished product leaves the first detection chamber from the first opening after the transformer finished product is subjected to factory detection by the tester assembly of the first detection chamber, then the second electric door is controlled to be opened so that the transformer finished product enters the second detection chamber from the second opening, and the transformer finished product is subjected to partial discharge detection in the second detection chamber provided with a partial discharge detection material layer and leaves from the second opening after the partial discharge detection is performed by the sound detection assembly. Through using this transformer detection device for the transformer finished product conveniently accomplishes the detection project under transmission device's drive, has avoided the problem of frequent hoist and mount to the transformer because of each test site who detects the project is different, thereby improves the security of production efficiency and production process, and reduces the production and the detection cost of transformer.
According to some embodiments of the present invention, the number of the first opening and the first electrically operated door is two, and the first opening and the first electrically operated door are in one-to-one correspondence; the number of the second openings and the number of the second electric doors are two, and the second openings correspond to the second electric doors one to one.
According to some embodiments of the utility model, the two first electrically operated doors are linked to each other, and the two second electrically operated doors are linked to each other.
According to some embodiments of the utility model, each of the first power doors and each of the second power doors are respectively connected with a slide rail, and each of the first power doors and each of the second power doors are respectively movable relative to the corresponding slide rail.
According to some embodiments of the utility model, the transmission mechanism comprises a conveyor belt and a motor, the conveyor belt is connected with the motor, and the motor is used for driving the conveyor belt to drive the transformer finished product to move.
According to some embodiments of the utility model, the conveyor belt comprises a sprocket and a chain, the sprocket and the chain being intermeshed to effect a chain drive.
According to some embodiments of the utility model, the transmission mechanism further comprises a wireless remote controller, and the wireless remote controller is used for controlling the motor to work so as to drive the conveyor belt to move.
According to some embodiments of the utility model, the sound measuring assembly comprises a sound measuring frame and a lifting cylinder, the sound measuring frame is connected with the lifting cylinder, and the lifting cylinder drives the sound measuring frame to move up and down so as to perform mute detection on the transformer finished product.
According to some embodiments of the utility model, the sound-measuring assembly further comprises a position sensor for adjusting the position of the sound-measuring stand.
According to some embodiments of the utility model, the tester component comprises at least one of: the device comprises a transformer no-load tester, a transformer withstand voltage tester and a transformer temperature rise tester.
According to some embodiments of the utility model, the first detection chamber is at least partially a glass article.
Additional aspects and advantages of the utility model will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the utility model.
Drawings
Additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a schematic structural diagram of a transformer detection apparatus according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of another view angle of the transformer detection apparatus according to an embodiment of the utility model.
Reference numerals:
a transfer mechanism 100; a first detection chamber 200; a second detection chamber 300; a transformer finished product 400;
a first electrically powered door 210; a first opening 220; a second power door 310; a second opening 320; a sound measuring component 330; a slide rail 410;
a sound measuring stand 331; and a lift cylinder 332.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, the meaning of a plurality of means is one or more, the meaning of a plurality of means is two or more, and larger, smaller, larger, etc. are understood as excluding the number, and larger, smaller, inner, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, if there are first and second described only for the purpose of distinguishing technical features, it is not understood that relative importance is indicated or implied or that the number of indicated technical features or the precedence of the indicated technical features is implicitly indicated or implied.
In the description of the present invention, unless otherwise explicitly defined, terms such as arrangement, installation, connection and the like should be broadly construed, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the detailed contents of the technical solutions.
In the description of embodiments of the utility model, reference to the description of the term "one embodiment/implementation," "another embodiment/implementation," or "some embodiments/implementations," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least two embodiments or implementations of the disclosure, and the schematic representation of the term above does not necessarily refer to the same example embodiment or implementation. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or implementations.
In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
The embodiments of the present invention will be further explained with reference to the drawings.
Referring to fig. 1 and 2, the transformer detecting apparatus includes, but is not limited to, a transferring mechanism 100, a first detecting chamber 200, a second detecting chamber 300, and a detecting control mechanism (not shown). Specifically, the transmission mechanism 100 is used for transmitting the finished transformer product 400; the first detection chamber 200 is located on a transmission path of the finished transformer product 400, the first detection chamber 200 is provided with a first opening 220 and a first electric door 210 for opening and closing the first opening 220, the transmission mechanism 100 is arranged in the first opening 220 in a penetrating manner, the first detection chamber 200 is further provided with a tester component, the tester component is used for carrying out factory detection on the finished transformer product 400, and the factory detection does not include partial discharge detection and mute detection; the second detection chamber 300 is located on a transmission path of the transformer finished product 400, the second detection chamber 300 is provided with a second opening 320 and a second electric door 310 for opening and closing the second opening 320, the transmission mechanism 100 is arranged through the second opening 320, the transmission mechanism 100 is used for transmitting the transformer finished product 400 to pass through the first detection chamber 200 and the second detection chamber 300 in sequence, the second detection chamber 300 is further provided with a partial discharge detection material layer (not shown in the figure) and a sound measurement component 330, the partial discharge detection material layer is used for isolating and absorbing volume interference and electromagnetic interference in the second detection chamber 300 and shielding volume interference and electromagnetic interference outside the second detection chamber 300 so as to perform partial discharge detection, and the sound measurement component 330 is used for performing mute detection on the transformer finished product 400; the detection control mechanism is respectively connected with the first detection chamber 200, the second detection chamber 300, the sound measuring component 330 and the transmission mechanism 100.
Specifically, when the transformer detection device is used, the finished transformer 400 is placed on the transmission mechanism 100, then the detection control mechanism controls the finished transformer 400 to move to the first detection chamber 200 under the driving of the transmission mechanism 100, then controls the first electrically operated gate 210 to open so that the finished transformer 400 enters the first detection chamber 200 through the first opening 220, leaves the first detection chamber 200 from the first opening 220 after the tester component of the first detection chamber 200 finishes factory detection on the finished transformer 400, then controls the second electrically operated gate 310 to open so that the finished transformer 400 enters the second detection chamber 300 from the second opening 320, finishes partial discharge detection on the finished transformer 400 in the second detection chamber 300 provided with the partial discharge detection material layer, and leaves from the second opening 320 after the sound-deadening detection is finished through the sound-detecting component 330.
It can be understood that, by using the transformer detection device, the transformer finished product 400 is driven by the transmission mechanism 100 to conveniently complete detection items, and the problem of frequent hoisting of the transformer due to different test sites of the detection items is avoided, so that the production efficiency and the safety of the production process are improved, and the production and detection costs of the transformer are reduced.
It should be noted that the mute detection and the partial discharge detection are the last step of detection before the transformer finished product 400 leaves the factory, and therefore the second detection chamber 300 for the mute detection and the partial discharge detection is arranged behind the first detection chamber 200, so that the detection process of the transformer finished product 400 is more reasonable and convenient, and the convenience in use of the transformer detection device can be improved.
Illustratively, the first detection chamber 200 is provided with two first openings 220, and the second detection chamber 300 is provided with two second openings 320, wherein one first opening 220 of the first detection chamber 200 is communicated with one second opening 320 of the second detection chamber 300, and a third electric door (not shown) for opening and closing is arranged between the openings communicated with the first detection chamber 200 and the second detection chamber 300. When the partial discharge detection is performed, the first electrically operated gate 210 and the second electrically operated gate 310 are controlled to be closed, and the third electrically operated gate is controlled to be opened, so that a shielding space is provided for the transformer finished product 400 to be detected.
Illustratively, the number of the first openings 220 and the number of the first electrically operated doors 210 are two, and the first openings 220 correspond to the first electrically operated doors 210 one by one; the number of the second openings 320 and the second electrically operated doors 310 is two, and the second openings 320 and the second electrically operated doors 310 correspond to each other one by one.
It can be understood that the transmission mechanism 100 sequentially penetrates through the two first openings 220 of the first detection chamber 200 and the two second openings 320 of the second detection chamber 300, so that the transformer finished product 400 can more conveniently enter and leave the first detection chamber 200 and the second detection chamber 300, and the layout design makes the occupied space of the transformer detection device smaller, so that the applicable scene of the device is wider.
Illustratively, as shown in fig. 2, each of the first power doors 210 and each of the second power doors 310 are respectively connected with a slide rail 410, and each of the first power doors 210 and each of the second power doors 310 are respectively movable relative to the corresponding slide rail 410. Specifically, when the first electric door 210 is opened, the door body of the first electric door 210 moves to the corresponding slide rail 410, so as to open or close the first electric door 210. Similarly, the detailed implementation and implementation effects of the second power door 310 can refer to the first power door 210, and are not described herein again.
It should be noted that the first electric door 210 and the second electric door 310 may also be opened and closed by a fastening and lifting manner, and this embodiment does not limit the opening and closing manner.
Illustratively, two first electric doors 210 are linked with each other, and two second electric doors 310 are linked with each other. It can be understood that, by arranging the two first electric doors 210 and the two second electric doors 310 to be linked with each other, the number of driving devices can be effectively reduced, so that one driving device can control the two electric doors, thereby simplifying the internal structure of the transformer detection device and reducing the production cost of the device.
It should be noted that each of the first electric door 210 and the second electric door 310 may also be controlled by the detection control mechanism individually, and this embodiment is not limited thereto.
Illustratively, the conveying mechanism 100 includes a conveyor belt and a motor (not shown), and the conveyor belt is connected to the motor, and the motor is used for driving the conveyor belt to move the transformer product 400. During operation, the finished transformer 400 is placed on the conveyor belt, the motor drives the conveyor belt to move so as to drive the finished transformer 400 to move to the first detection chamber 200 and the second detection chamber 300, and after factory detection, mute detection and partial discharge detection are completed, the finished transformer 400 is driven to a corresponding area of the next process.
Illustratively, the conveyor belt includes a sprocket and a chain that intermesh to effect a chain drive. Chain transmission is a transmission mode in which the motion and power of a driving sprocket having a special tooth form are transmitted to a driven sprocket having a special tooth form by a chain. Chain transmission has that average drive ratio is accurate, efficient, environmental adaptability is strong, advantage such as with low costs, uses sprocket and chain to realize that chain transmission can reduce this transformer detection device's cost to it is wider to make its adaptation scene.
It should be noted that the transmission mode of the transmission mechanism 100 may also be gear transmission, belt transmission, etc., and this embodiment does not limit this.
Illustratively, the transmission mechanism 100 further includes a wireless remote controller (not shown) for controlling the motor to operate to move the conveyor belt. During operation, a user can use the wireless remote controller to control the movement of the conveyor belt, for example, after the first electrically operated door 210 is opened, the conveyor belt is remotely controlled to move the finished transformer 400 into the first detection chamber 200, and after the detection of the tester components is completed, the finished transformer 400 is moved into the first detection chamber 200.
Illustratively, as shown in fig. 1, the sound measuring assembly 330 includes a sound measuring frame 331 and a lifting cylinder 332, the sound measuring frame 331 and the lifting cylinder 332 are connected, and the lifting cylinder 332 drives the sound measuring frame 331 to move up and down to perform silence detection on the transformer finished product 400. It should be noted that a plurality of contacts for mute detection are arranged on the sound measuring rack 331, and the lifting cylinder 332 performs mute detection by controlling the sound measuring rack 331 to move up and down to adapt to transformer finished products 400 with different sizes.
It should be noted that the sound-measuring rack 331 can also use a screw and a nut to adjust the height, and this embodiment does not limit the height.
Illustratively, the sounding assembly 330 further includes a position sensor (not shown) for adjusting the position of the sounding mount 331. Specifically, the position of the sound-measuring frame 331 can be obtained according to the position sensor, so that whether the distance between the sound-measuring frame 331 and the transformer finished products 400 of different sizes is appropriate during the mute test is judged, and the accuracy of mute detection is improved.
Illustratively, the tester components include at least one of: the device comprises a transformer no-load tester, a transformer withstand voltage tester and a transformer temperature rise tester. It should be noted that the tester component may include one or more of a transformer no-load tester, a transformer withstand voltage tester, and a transformer temperature rise tester, and may be specifically selected according to a target test item of a user, which is not limited in this embodiment.
Illustratively, the first detection chamber 200 is at least partially a glass piece. It can be understood that, at least part of factory inspection items need to be manually operated, so that the first inspection chamber 200 is a glass component, for example, a glass chamber structure is formed, which is beneficial for a user to observe from the outside, thereby improving the accuracy and convenience of inspection of the transformer inspection apparatus.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.
Claims (10)
1. A transformer detection device, comprising:
the transmission mechanism is used for transmitting the finished transformer product;
the first detection chamber is positioned on a transmission path of the transformer finished product, the first detection chamber is provided with a first opening and a first electric door for opening and closing the first opening, the transmission mechanism penetrates through the first opening, the first detection chamber is further provided with a tester assembly, the tester assembly is used for carrying out factory detection on the transformer finished product, and the factory detection does not include partial discharge detection and mute detection;
the second detection chamber is positioned on a transmission path of the transformer finished product, the second detection chamber is provided with a second opening and a second electric door for opening and closing the second opening, the transmission mechanism penetrates through the second opening, the transmission mechanism is used for transmitting the transformer finished product to sequentially pass through the first detection chamber and the second detection chamber, the second detection chamber is further provided with a partial discharge detection material layer and a sound measurement component, the partial discharge detection material layer is used for isolating and absorbing volume interference and electromagnetic interference in the second detection chamber and shielding volume interference and electromagnetic interference outside the second detection chamber to perform partial discharge detection, and the sound measurement component is used for performing mute detection on the transformer finished product;
and the detection control mechanism is respectively connected with the first detection chamber, the second detection chamber, the sound measurement assembly and the transmission mechanism.
2. The transformer detection device of claim 1, wherein: the number of the first openings and the number of the first electric doors are two, and the first openings correspond to the first electric doors one to one; the number of the second openings and the number of the second electric doors are two, and the second openings correspond to the second electric doors one to one.
3. The transformer detection device of claim 2, wherein: the two first electric doors are mutually linked, and the two second electric doors are mutually linked.
4. The transformer detection device of claim 2, wherein: each first electric door and each second electric door are respectively connected with a sliding rail, and each first electric door and each second electric door are respectively movable relative to the corresponding sliding rail.
5. The transformer detection device of claim 1, wherein: the transmission mechanism comprises a conveyor belt and a motor, the conveyor belt is connected with the motor, and the motor is used for driving the conveyor belt to drive the transformer finished product to move.
6. The transformer detection device of claim 5, wherein: the conveyor belt comprises a sprocket and a chain, which are intermeshed to achieve chain transmission.
7. The transformer detection device of claim 5, wherein: the transmission mechanism further comprises a wireless remote controller, and the wireless remote controller is used for controlling the motor to work so as to drive the conveyor belt to move.
8. The transformer detection device of claim 1, wherein: the sound measuring assembly comprises a sound measuring frame and a lifting cylinder, the sound measuring frame is connected with the lifting cylinder, and the lifting cylinder drives the sound measuring frame to move up and down so as to perform mute detection on the transformer finished product.
9. The transformer detection apparatus of claim 8, wherein: the sound measuring assembly further comprises a position sensor, and the position sensor is used for adjusting the position of the sound measuring frame.
10. The transformer detection device of claim 1, wherein: the tester component includes at least one of: the device comprises a transformer no-load tester, a transformer withstand voltage tester and a transformer temperature rise tester.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121506690.XU CN215768797U (en) | 2021-07-02 | 2021-07-02 | Transformer detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121506690.XU CN215768797U (en) | 2021-07-02 | 2021-07-02 | Transformer detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215768797U true CN215768797U (en) | 2022-02-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121506690.XU Active CN215768797U (en) | 2021-07-02 | 2021-07-02 | Transformer detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215768797U (en) |
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2021
- 2021-07-02 CN CN202121506690.XU patent/CN215768797U/en active Active
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