CN215731314U - Enameled wire winding tension control device - Google Patents
Enameled wire winding tension control device Download PDFInfo
- Publication number
- CN215731314U CN215731314U CN202122313810.0U CN202122313810U CN215731314U CN 215731314 U CN215731314 U CN 215731314U CN 202122313810 U CN202122313810 U CN 202122313810U CN 215731314 U CN215731314 U CN 215731314U
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- Prior art keywords
- enameled wire
- workstation
- tension control
- control device
- wire winding
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- 238000004804 winding Methods 0.000 title claims abstract description 29
- 239000000463 material Substances 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 6
- 230000003139 buffering effect Effects 0.000 abstract description 2
- 230000005389 magnetism Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The utility model discloses an enameled wire winding tension control device, which belongs to the technical field of tension control devices and comprises a workbench, wherein a reel is rotatably connected to the left side of the workbench, a driving motor is fixedly installed on the front side of the workbench, an output shaft of the driving motor penetrates through the workbench and is fixedly connected to the front side of the reel, a through groove is formed in the top of the workbench, adjusting devices which are arranged at equal intervals are arranged inside the through groove, and buffering devices which are arranged at equal intervals are arranged at the top of the workbench. The utility model discloses a, can carry out free regulation to the guide pulley distance through adjusting device's setting to be convenient for carry out tension to the guide pulley of different specifications and adjust, with this practicality that improves the device, buffer's setting can avoid the enameled wire to lead to its self to take place the broken string because of the fluctuation is too big in the removal in-process, with this processingquality who improves the device, has solved the not high problem of enameled wire winding tension control device practicality in the past.
Description
Technical Field
The utility model relates to the technical field of tension control devices, in particular to an enameled wire winding tension control device.
Background
In the production process of medium and small power transformers and the like, except for micro enameled wires, a tension controller is arranged, and for enameled wires with the diameter of phi 1.0mm, no tension system controller is arranged, artificial tension is used in actual production, and the conventional method can be still suitable for conventional enameled wires.
The existing method of pulling by manpower is time-consuming and labor-consuming, the tension consistency of the enameled wire is poor due to the fact that manual tension control is used, the quality of a finished coil is affected, the size consistency of the coil is poor, and the enameled wire is easy to break when the enameled wire is wound by an enameled wire winding device on the market at present, so that the enameled wire winding tension control device is provided by professionals in the field, and the problems are solved.
SUMMERY OF THE UTILITY MODEL
In view of the problems in the prior art, the utility model aims to provide an enameled wire winding tension control device.
In order to achieve the purpose, the utility model adopts the following technical scheme.
The utility model provides an enameled wire winding tension control device, includes the workstation, the left side of workstation is rotated and is connected with the reel, the positive fixed mounting of workstation has driving motor, the output shaft that goes driving motor runs through workstation and fixed connection in the front of reel, logical groove has been seted up at the top of workstation, the inside that leads to the groove is provided with the adjusting device that the equidistance was arranged, the top of workstation is provided with the buffer that the equidistance was arranged.
As a further description of the above technical solution: the right side fixed mounting of workstation has control panel, driving motor and adjusting device all with control panel between electric connection.
As a further description of the above technical solution: adjusting device includes the mount pad, mount pad sliding connection is in the inside that leads to the groove, the positive one end of mount pad runs through and extends to the front of workstation, the mounting groove has been seted up at the top of mount pad, the front of mount pad is rotated and is connected with the regulation pole, adjust pole back one end and run through mount pad and mounting groove in proper order and rotate to be connected on the inner wall of mounting groove, threaded connection has the removal seat on the regulation pole, remove seat sliding connection in the inside of mounting groove, the top of removing the seat is rotated and is connected with the leading wheel, the top fixed mounting of mount pad has powerful magnetic plate, powerful magnetic plate is connected with workstation magnetism, electric connection between powerful magnetic plate and the control panel.
As a further description of the above technical solution: the front end of the adjusting rod is fixedly connected with a flat knob, and the flat knob is provided with anti-skid lines which are uniformly distributed.
As a further description of the above technical solution: the right side fixed mounting of mount pad has the button, signal connection between button and the powerful magnetic plate.
As a further description of the above technical solution: the buffer device comprises a bearing seat, the bearing seat is fixedly connected to the top of the workbench, the top of the bearing seat is fixedly connected with a buffer spring, the bottom of the buffer spring is fixedly connected with a floating plate, the bottom of the floating plate penetrates through and extends to the top of the bearing seat, and the top of the floating plate is fixedly connected with a cylindrical ring.
As a further description of the above technical solution: the inner wall of the cylindrical ring is fixedly connected with a protection pad, and the protection pad is made of rubber materials.
As a further description of the above technical solution: the inside of buffer spring is provided with the telescopic link, the bottom fixed connection of telescopic link is on the interior diapire that bears the weight of the seat, the top fixed connection of telescopic link is in the bottom of floating plate.
Compared with the prior art, the utility model has the advantages that:
the device can freely adjust the distance between the guide wheels through the arrangement of the adjusting device, thereby facilitating the tension adjustment of the guide wheels with different specifications, improving the practicability of the device, winding the enameled wire on the guide wheels in an S-shaped manner when the enameled wire is wound, ensuring that the enameled wire has tension to facilitate the winding after passing through the guide wheels, and avoiding the enameled wire from breaking due to overlarge up and down floating in the moving process due to the arrangement of the buffer device, thereby improving the processing quality of the device and solving the problem of low practicability of the traditional enameled wire winding tension control device.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is an enlarged schematic view of the structure at A in FIG. 1 according to the present invention;
FIG. 3 is a perspective view of the guide wheel of the present invention;
fig. 4 is a schematic perspective view of the cylindrical ring of the present invention.
The reference numbers in the figures illustrate:
1. a work table; 2. a reel; 3. a drive motor; 4. a through groove; 5. an adjustment device; 501. a mounting seat; 502. mounting grooves; 503. adjusting a rod; 504. a movable seat; 505. a guide wheel; 506. a strong magnetic plate; 6. a buffer device; 601. a bearing seat; 602. a buffer spring; 603. a floating plate; 604. a cylindrical ring; 7. a control panel; 8. a flat knob; 9. a button; 10. a protective pad; 11. a telescopic rod.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention;
referring to fig. 1 to 4, the enameled wire winding tension control device comprises a workbench 1, wherein a reel 2 is rotatably connected to the left side of the workbench 1, a driving motor 3 is fixedly mounted on the front side of the workbench 1, an output shaft of the driving motor 3 penetrates through the workbench 1 and is fixedly connected to the front side of the reel 2, a through groove 4 is formed in the top of the workbench 1, adjusting devices 5 which are arranged at equal intervals are arranged inside the through groove 4, and buffering devices 6 which are arranged at equal intervals are arranged on the top of the workbench 1.
In the utility model, when the enameled wire needs to be wound, a user firstly operates the adjusting device 5 according to the diameter of the enameled wire and the required tension, the user operates the adjusting device 5 to change the distance between the guide wheels, the enameled wire is S-shaped and connected on the guide wheels when the enameled wire is wound, the enameled wire has the tension to facilitate winding after passing through the guide wheels, the adjusting device 5 can freely adjust the distance of the guide wheels, so as to facilitate the tension adjustment of the guide wheels with different specifications, thereby improving the practicability of the device, the user passes the left end of the enameled wire through the buffer device 6, then the enameled wire is fixed on the winding wheel 2 after being wound on the guide wheel on the adjusting device 5, then the user controls the driving motor 3 to work by electrifying, the driving motor 3 drives the winding wheel 2 fixedly connected with the enameled wire to rotate, so that the enameled wire is wound on the surface of the winding wheel 2, when 2 pulling enameled wires of reel, buffer 6 atress begin the shrink downwards, can produce opposite effort and offset the vibration when the shrink, buffer 6's setting can avoid the enameled wire to lead to its self to take place the broken string because of the fluctuation is too big at the removal in-process to this processingquality who improves the device has solved the not high problem of enameled wire winding tension controlling means practicality in the past.
Please refer to fig. 1, in which: the right side fixed mounting of workstation 1 has control panel 7, driving motor 3 and adjusting device 5 all with control panel 7 between electric connection.
In the utility model, the control panel 7 can enable a user to control the device more simply and rapidly, and the investment of the user and the steps required to operate are reduced in sequence, so that the practicability of the device is improved.
Please refer to fig. 1-3, wherein: adjusting device 5 includes mount pad 501, mount pad 501 sliding connection is in logical groove 4's inside, mount pad 501 positive one end runs through and extends to workstation 1's front, mounting groove 502 has been seted up at mount pad 501's top, mount pad 501's front is rotated and is connected with regulation pole 503, adjust pole 503 back one end and run through mount pad 501 and mounting groove 502 in proper order and rotate and connect on the inner wall of mounting groove 502, threaded connection has removal seat 504 on the regulation pole 503, remove seat 504 sliding connection in the inside of mounting groove 502, the top of removing seat 504 is rotated and is connected with leading wheel 505, mount pad 501's top fixed mounting has powerful magnetic plate 506, powerful magnetic plate 506 is connected with workstation 1 magnetism, electric connection between powerful magnetic plate 506 and the control panel 7.
In the utility model, when the enameled wire needs to be wound, a user firstly operates the adjusting device 5 according to the diameter of the enameled wire and the required tension, the user controls the strong magnetic plate 506 to lose magnetic force, then the mounting seat 501 slidably connected with the inner wall of the through groove 4 can move, so that the distance between the guide wheels 505 at the top part is changed along with the movement of the guide wheel 505, the user controls the strong magnetic plate 506 to be electrified to generate magnetic force to be adsorbed on the workbench 1, so that the mounting seat 501 cannot move, then the user rotates the adjusting rod 503, the moving seat 504 in threaded connection with the adjusting rod 503 starts to move in the front-back direction, the guide wheel 505 moves to a proper distance along with the continuous rotation of the user, the enameled wire is S-shaped and wound on the guide wheel 505 during winding, and the enameled wire has tension after passing through the guide wheel 505 so as to be convenient, the adjusting device 5 can freely adjust the distance between the guide wheels, so that the guide wheels of different specifications can be conveniently subjected to tension adjustment, and the practicability of the device is improved.
Please refer to fig. 1 and 2, wherein: the flat knob 8 is fixedly connected to one end of the front surface of the adjusting rod 503, and the flat knob 8 is provided with evenly distributed anti-skid lines.
In the utility model, when a user needs to rotate the adjusting rod 503, the flat knob 8 can provide a good acting point for the user, and the anti-slip lines can prevent the user from slipping hands.
Please refer to fig. 1 and 2, wherein: the electric button 9 is fixedly mounted on the right side of the mounting seat 501, and the electric button 9 is in signal connection with the powerful magnetic plate 506.
In the utility model, the arrangement of the electric button 9 can enable a user to more simply and quickly control the powerful magnetic plates 506, so that the powerful magnetic plates 506 on each mounting seat 501 can be independently controlled, and the accuracy is improved.
Please refer to fig. 1 and 4, wherein: buffer 6 includes and bears seat 601, bears seat 601 fixed connection at the top of workstation 1, bears the top fixedly connected with buffer spring 602 of seat 601, and buffer spring 602's bottom fixedly connected with floats board 603, and the bottom of floating board 603 runs through and extends to the top of bearing seat 601, and the top fixedly connected with post ring 604 of floating board 603.
According to the utility model, when the enameled wire needs to be wound, a user penetrates the left end of the enameled wire through the cylindrical ring 604, then the cylindrical ring 604 is wound on the adjusting device 5 and then fixed on the reel 2, then the user controls the driving motor 3 to be electrified to work, the driving motor 3 drives the reel 2 fixedly connected with the driving motor to rotate after being electrified, so that the enameled wire is wound on the surface of the reel 2, when the enameled wire is pulled by the reel 2, the cylindrical ring 604 is stressed to press the floating plate 603 downwards, the buffer spring 602 at the bottom is stressed to start to contract, and opposite acting force is generated to counteract vibration while the buffer spring 602 contracts, and the buffer device 6 can prevent the enameled wire from being broken due to overlarge up-down floating in the moving process, so that the processing quality of the device is improved.
Please refer to fig. 1 and 4, wherein: the inner wall of the cylindrical ring 604 is fixedly connected with a protection pad 10, and the protection pad 10 is made of rubber material.
In the utility model, the protection pad 10 made of rubber material can prevent the enameled wire from being worn due to the contact of the enameled wire and the cylindrical ring 604, thereby improving the processing efficiency of the device and preventing the enameled wire from falling off.
Please refer to fig. 4, in which: the inside of buffer spring 602 is provided with telescopic link 11, and the bottom fixed connection of telescopic link 11 is on the interior diapire that bears seat 601, and the top fixed connection of telescopic link 11 is in the bottom of floating board 603.
In the utility model, when the floating plate 603 floats, the telescopic rod 11 can also stretch along with the floating plate, and the arrangement of the telescopic rod 11 can limit the floating plate 603, so that the floating plate 603 can only move in the vertical direction, and the floating plate 603 is prevented from inclining.
The working principle is as follows: when the enameled wire needs to be wound, a user firstly operates the adjusting device 5 according to the diameter of the enameled wire and the required tension, the user controls the powerful magnetic plate 506 to lose magnetic force, then the mounting seat 501 slidably connected with the inner wall of the through groove 4 can move, so that the distance between the guide wheels 505 is changed along with the movement of the guide wheel 505 at the top, then the user controls the powerful magnetic plate 506 to be electrified to generate magnetic force to be adsorbed on the workbench 1, so that the mounting seat 501 cannot move, then the user rotates the adjusting rod 503, the moving seat 504 in threaded connection with the adjusting rod 503 starts to move in the front-back direction, the guide wheel 505 moves to a proper distance along with the continuous rotation of the user, the enameled wire is S-shaped and connected to the guide wheel 505 during winding, the enameled wire has tension after passing through the guide wheel 505 and is convenient to wind, the distance of the guide wheels can be freely adjusted by the arrangement of the adjusting device 5, so that tension adjustment can be conveniently carried out on the guide wheels with different specifications, the practicability of the device is improved, a user can enable the left end of the enameled wire to penetrate through the cylindrical ring 604, then the cylindrical ring 604 is wound on the adjusting device 5 and then fixed on the reel 2, then the user controls the driving motor 3 to be electrified to work, the driving motor 3 drives the reel 2 fixedly connected with the cylindrical ring to rotate after being electrified, so that the enameled wire is wound on the surface of the reel 2, when the enameled wire is pulled by the reel 2, the cylindrical ring 604 is stressed to press the floating plate 603 downwards, the buffer spring 602 at the bottom is stressed to start to contract, opposite acting force can be generated when the buffer spring 602 contracts to offset vibration, and the buffer device 6 can prevent the enameled wire from being broken due to overlarge up and down in the moving process, therefore, the processing quality of the device is improved, and the problem that the conventional enameled wire winding tension control device is low in practicability is solved.
The foregoing is only a preferred embodiment of the present invention; the scope of the utility model is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.
Claims (8)
1. The utility model provides an enameled wire winding tension control device, includes workstation (1), its characterized in that: the left side of workstation (1) is rotated and is connected with reel (2), the positive fixed mounting of workstation (1) has driving motor (3), the output shaft of driving motor (3) runs through workstation (1) and fixed connection in the front of reel (2), logical groove (4) have been seted up at the top of workstation (1), the inside that leads to groove (4) is provided with adjusting device (5) that the equidistance was arranged, the top of workstation (1) is provided with buffer (6) that the equidistance was arranged.
2. The enameled wire winding tension control device as claimed in claim 1, wherein: the right side fixed mounting of workstation (1) has control panel (7), driving motor (3) and adjusting device (5) all with control panel (7) between electric connection.
3. The enameled wire winding tension control device as claimed in claim 2, wherein: adjusting device (5) includes mount pad (501), mount pad (501) sliding connection is on leading to the inside of groove (4), the front one end of mount pad (501) runs through and extends to the front of workstation (1), mounting groove (502) have been seted up at the top of mount pad (501), the front rotation of mount pad (501) is connected with adjusts pole (503), adjust pole (503) back one end and run through mount pad (501) and mounting groove (502) in proper order and rotate and connect on the inner wall of mounting groove (502), threaded connection has removal seat (504) on adjusting pole (503), removal seat (504) sliding connection is in the inside of mounting groove (502), the top of removing seat (504) is rotated and is connected with leading wheel (505), the top fixed mounting of mount pad (501) has powerful magnetic plate (506), powerful magnetic plate (506) and workstation (1) magnetic connection, the strong magnetic plate (506) is electrically connected with the control panel (7).
4. The enameled wire winding tension control device as claimed in claim 3, wherein: the front end of the adjusting rod (503) is fixedly connected with a flat knob (8), and the flat knob (8) is provided with anti-skid grains which are uniformly distributed.
5. The enameled wire winding tension control device as claimed in claim 3, wherein: the right side fixed mounting of mount pad (501) has button (9), signal connection between button (9) and powerful magnetic plate (506).
6. The enameled wire winding tension control device as claimed in claim 1, wherein: buffer (6) include and bear seat (601), bear seat (601) fixed connection at the top of workstation (1), the top fixedly connected with buffer spring (602) of bearing seat (601), the bottom fixedly connected with floating plate (603) of buffer spring (602), the bottom of floating plate (603) is run through and is extended to the top of bearing seat (601), the top fixedly connected with cylindrical ring (604) of floating plate (603).
7. The enameled wire winding tension control device as claimed in claim 6, wherein: the inner wall of the cylindrical ring (604) is fixedly connected with a protective pad (10), and the protective pad (10) is made of rubber materials.
8. The enameled wire winding tension control device as claimed in claim 6, wherein: the inside of buffer spring (602) is provided with telescopic link (11), the bottom fixed connection of telescopic link (11) is on the interior diapire that bears seat (601), the top fixed connection of telescopic link (11) is in the bottom of floating board (603).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122313810.0U CN215731314U (en) | 2021-09-22 | 2021-09-22 | Enameled wire winding tension control device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122313810.0U CN215731314U (en) | 2021-09-22 | 2021-09-22 | Enameled wire winding tension control device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215731314U true CN215731314U (en) | 2022-02-01 |
Family
ID=80024165
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122313810.0U Expired - Fee Related CN215731314U (en) | 2021-09-22 | 2021-09-22 | Enameled wire winding tension control device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215731314U (en) |
-
2021
- 2021-09-22 CN CN202122313810.0U patent/CN215731314U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220201 |