CN215720049U - Automatic filter pasting device for PWDM device - Google Patents
Automatic filter pasting device for PWDM device Download PDFInfo
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- CN215720049U CN215720049U CN202122244926.3U CN202122244926U CN215720049U CN 215720049 U CN215720049 U CN 215720049U CN 202122244926 U CN202122244926 U CN 202122244926U CN 215720049 U CN215720049 U CN 215720049U
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Abstract
The utility model relates to an automatic light filter pasting device for a PWDM device, which comprises a rotating platform, wherein six stations are uniformly distributed on the rotating platform along the circumference, the six stations sequentially comprise a feeding and discharging station, a spot pre-curing adhesive station, a light filter pasting station, an idle station, a rubber coating station and an ultraviolet lamp curing station along the rotating direction, and each station is provided with a material clamping mechanism; the automatic encapsulation device comprises an optical filter pasting station, an encapsulation station and an optical filter pre-curing station, wherein the loading and unloading station is provided with an loading and unloading mechanical arm A, the optical filter pre-curing station is provided with an adhesive dispensing mechanism, the optical filter pasting station is provided with an loading and unloading mechanical arm B, the encapsulation station is provided with an automatic encapsulation mechanism, the automatic encapsulation mechanism comprises a support frame, a rotary driving mechanism is arranged on the support frame, the output end of the rotary driving mechanism faces downwards and is provided with a support plate, a thrust mechanism is arranged on the support plate, the output end of the thrust mechanism is provided with an encapsulation needle cylinder, and an adhesive outlet of the encapsulation needle cylinder is aligned to a workpiece of the encapsulation station; the utility model effectively improves the production efficiency of the PWDM device, improves the product quality and saves a large amount of labor cost.
Description
Technical Field
The utility model relates to the technical field of optical communication product processing equipment, in particular to an automatic filter pasting device for a PWDM device.
Background
In the optical communication industry, the existing PWDM devices are produced by adopting a manual operation process, the efficiency is low, the PWDM devices need to be operated under a microscope, visual fatigue is easily caused to eyes of workers, the labor intensity of the workers is high, and secondly, the influence of the uneven glue amount of manual glue coating on the next procedure on the optical procedure restricts the large-scale development of products. Therefore, it is important to provide a new fully automated device.
Disclosure of Invention
The utility model aims to solve the problems existing in the production of the PWDM device at present, and provides an automatic filter pasting device for the PWDM device, which effectively improves the product quality and efficiency.
The specific scheme of the utility model is as follows: an automatic optical filter pasting device for PWDM devices comprises a rotating platform, wherein six stations are uniformly distributed on the rotating platform along the circumference, the six stations sequentially comprise a feeding and discharging station, a spot pre-curing adhesive station, an optical filter pasting station, an idle station, an adhesive coating station and an ultraviolet lamp curing station along the rotating direction, and each station is provided with a material clamping mechanism; the automatic encapsulation mechanism comprises a support frame, a rotary driving mechanism is arranged on the support frame, an output end of the rotary driving mechanism faces downwards and is provided with a support plate, a thrust mechanism is arranged on the support plate, an output end of the thrust mechanism is provided with an encapsulation needle cylinder, and a glue outlet of the encapsulation needle cylinder is aligned with a workpiece of the encapsulation station.
The rotary driving mechanism comprises a rotating shaft, the rotating shaft is rotatably connected with a supporting frame, a driven wheel is arranged on the rotating shaft, a driving motor is further arranged on the supporting frame, a driving wheel is arranged on an output shaft of the driving motor, and a synchronous belt is wound between the driving wheel and the driven wheel.
The driven wheel is provided with a moving contact, the support frame is provided with a proximity switch corresponding to the moving contact, and the proximity switch is in signal connection with the rotary driving mechanism so as to control the number of turns of the rubber-coated needle cylinder.
The output end of the rotary driving mechanism is provided with a vertically arranged connecting plate, the connecting plate is provided with an arc-shaped mounting hole, and the support plate is mounted in the arc-shaped mounting hole so as to adjust the angle of the rubber-coated needle cylinder in the vertical direction.
The support frame is also provided with a CCD camera which is used for shooting the bonding effect of the rubber coating station.
The working principle of the utility model is as follows: the G lens in the material box A is conveyed to a feeding and discharging station through a feeding and discharging mechanical arm A, then the rotary platform rotates the G lens to a subsequent station in sequence, and pre-curing adhesive dispensing, optical filter pasting, rubber coating and ultraviolet lamp curing are carried out; when the workpiece moves to the optical filter pasting station, the optical filter in the material box B is automatically pasted on the workpiece through the feeding and discharging mechanical arm B; when the product arrives at a rubber coating station, glue in the rubber coating needle cylinder is extruded out through a thrust mechanism, and meanwhile, a rotary driving mechanism acts to drive the rubber coating needle cylinder to rotate for one circle, so that ultraviolet glue is coated for one circle around the product to realize rubber coating operation; and then moving to an ultraviolet lamp curing station for curing, finally returning to the loading and unloading station, taking out the cured workpieces from the station by the loading and unloading manipulator A, putting the workpieces back into the material box A in sequence, and then taking one workpiece to be processed to place on the loading and unloading station to circulate.
Compared with the prior art, the utility model has the following advantages: the production efficiency of the PWDM device is effectively improved, the reliability of product quality is improved, and meanwhile, a large amount of labor cost is saved.
Drawings
FIG. 1 is a top view of the present invention;
figure 2 is a perspective view a of the encapsulation mechanism of the present invention;
figure 3 is a perspective view b of the encapsulation mechanism of the present invention;
FIG. 4 is a front view of the encapsulation mechanism of the present invention;
FIG. 5 is an enlarged view at V of FIG. 1;
in the figure: the method comprises the following steps of 1-feeding and discharging mechanical arm A, 2-feeding and discharging station, 3-glue dispensing mechanism, 4-point pre-curing glue station, 5-optical filter pasting station, 6-feeding and discharging mechanical arm B, 7-idle station, 8-automatic rubber coating mechanism, 81-support frame, 82-driving wheel, 83-synchronous belt, 84-driven wheel, 85-rotating shaft, 86-connecting plate, 87-rubber coating needle cylinder, 88-CCD camera, 89-driving motor, 810-thrust mechanism, 811-movable contact, 812-proximity switch, 9-rubber coating station, 10-ultraviolet lamp curing mechanism, 11-ultraviolet lamp curing station and 12-rotating platform.
Detailed Description
Referring to fig. 1-4, the automatic optical filter pasting device for PWDM devices of the present embodiment includes a rotary platform 12, six stations are uniformly distributed on the rotary platform 12 along a circumference, the six stations sequentially include a feeding and discharging station 2, a pre-curing glue dispensing station 4, an optical filter pasting station 5, an idle station 7, a glue coating station 9, and an ultraviolet lamp curing station 11 along a rotation direction, and each station is provided with a material clamping mechanism; wherein the feeding and discharging station is provided with a feeding and discharging manipulator A1, one side of the feeding and discharging manipulator A1 is provided with a material box A, a plurality of orderly-arranged G lenses are arranged in the material box A, the feeding and discharging manipulator A1 is used for clamping the G lenses from the material box A and then delivering the G lenses to the feeding station 2, the pre-curing glue dispensing station is provided with a glue dispensing mechanism 3, the light filter pasting station 5 is provided with a feeding and discharging manipulator B6, one side of the feeding and discharging manipulator B6 is provided with a material box B, the material box B is internally provided with a plurality of orderly-arranged light filters, the feeding and discharging manipulator B6 is used for conveying the light filters from the material box B to the G lenses, the encapsulation station 9 is provided with an automatic encapsulation mechanism 8, the automatic encapsulation mechanism 8 comprises a support frame 81, a rotary driving mechanism is arranged on the support frame 81, the rotary driving mechanism comprises a rotary shaft 85, the rotary shaft 85 is rotatably connected with the support frame 81 through a shaft sleeve, the lower end of the rotary shaft 85 is provided with a support plate, the support plate is provided with a thrust mechanism 810, the output end of the thrust mechanism 810 is provided with a rubber coating syringe 87, the rubber outlet of the rubber coating syringe 87 is aligned with a workpiece of the rubber coating station 9, the upper end of the rotating shaft is provided with a driven wheel 84, the support frame 81 is also provided with a driving motor 89, the output shaft of the driving motor 89 is provided with a driving wheel 82, and a synchronous belt 83 is wound between the driving wheel 82 and the driven wheel 84.
In this embodiment, the driven wheel 84 is provided with a movable contact 811, the supporting frame 81 is provided with a proximity switch 812 corresponding to the movable contact 811, and the proximity switch 812 is in signal connection with the driving motor 89 to control the number of rotations of the rubber-coated needle cylinder 87.
In this embodiment, a connecting plate 86 is vertically disposed at the lower end of the rotating shaft, an arc-shaped mounting hole is disposed on the connecting plate 86, and the support plate is mounted in the arc-shaped mounting hole so as to adjust the vertical angle of the rubber-covered syringe 87.
In this embodiment, a CCD camera 88 is further installed on the supporting frame 81, and the CCD camera 88 is used for shooting the bonding effect of the encapsulating station 9.
The loading and unloading manipulator a1, the loading and unloading manipulator B6, the glue dispensing mechanism and the ultraviolet lamp curing mechanism of the present embodiment have the same structure as those of the corresponding mechanisms in the patent CN211707270U filed by the applicant at 1 month and 22 days 2020.
Claims (5)
1. An automatic filter pasting device for PWDM devices, comprising a rotary platform, characterized in that: six stations are uniformly distributed on the rotating platform along the circumference, the six stations sequentially comprise a feeding and discharging station, a spot pre-curing adhesive station, an optical filter pasting station, an idle station, an adhesive coating station and an ultraviolet lamp curing station along the rotating direction, and each station is provided with a clamping mechanism; the automatic encapsulation mechanism comprises a support frame, a rotary driving mechanism is arranged on the support frame, an output end of the rotary driving mechanism faces downwards and is provided with a support plate, a thrust mechanism is arranged on the support plate, an output end of the thrust mechanism is provided with an encapsulation needle cylinder, and a glue outlet of the encapsulation needle cylinder is aligned with a workpiece of the encapsulation station.
2. The automatic pasting filter assembly for PWDM devices as set forth in claim 1, wherein: the rotary driving mechanism comprises a rotating shaft, the rotating shaft is rotatably connected with a supporting frame, a driven wheel is arranged on the rotating shaft, a driving motor is further arranged on the supporting frame, a driving wheel is arranged on an output shaft of the driving motor, and a synchronous belt is wound between the driving wheel and the driven wheel.
3. The automatic pasting filter assembly for PWDM devices as set forth in claim 2, wherein: the driven wheel is provided with a moving contact, the supporting frame is provided with a proximity switch corresponding to the moving contact, and the proximity switch is in signal connection with the rotary driving mechanism so as to control the number of rotation turns of the rubber-coated needle cylinder.
4. The automatic pasting filter assembly for PWDM devices as set forth in claim 1, wherein: the output end of the rotary driving mechanism is provided with a vertically arranged connecting plate, the connecting plate is provided with an arc-shaped mounting hole, and the supporting plate is mounted in the arc-shaped mounting hole so as to adjust the angle of the rubber-coated needle cylinder in the vertical direction.
5. The automatic pasting filter assembly for PWDM devices as set forth in claim 1, wherein: the support frame is also provided with a CCD camera which is used for shooting the bonding effect of the rubber coating station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122244926.3U CN215720049U (en) | 2021-09-16 | 2021-09-16 | Automatic filter pasting device for PWDM device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122244926.3U CN215720049U (en) | 2021-09-16 | 2021-09-16 | Automatic filter pasting device for PWDM device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215720049U true CN215720049U (en) | 2022-02-01 |
Family
ID=80021148
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122244926.3U Active CN215720049U (en) | 2021-09-16 | 2021-09-16 | Automatic filter pasting device for PWDM device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215720049U (en) |
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2021
- 2021-09-16 CN CN202122244926.3U patent/CN215720049U/en active Active
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