CN215667153U - High-voltage safety device, high-voltage wiring bar, ozone generating unit and ozone generator - Google Patents
High-voltage safety device, high-voltage wiring bar, ozone generating unit and ozone generator Download PDFInfo
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- CN215667153U CN215667153U CN202120076110.1U CN202120076110U CN215667153U CN 215667153 U CN215667153 U CN 215667153U CN 202120076110 U CN202120076110 U CN 202120076110U CN 215667153 U CN215667153 U CN 215667153U
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Abstract
The utility model provides a high-voltage safety device for an ozone generator, which comprises a first lead positioned at a first end; a second lead at the second end; a fuse tube; a thermally conductive insulating plate disposed within the fuse tube; at least one insulating and heat insulating film covering the heat conducting and insulating plate to enclose a sealed cavity; a fuse wire extending in the sealed cavity, the fuse wire connecting the first and second wires; and an extinguishing particle or an extinguishing fluid contained within the fuse tube. The utility model also provides a high-voltage wiring bar, an ozone generating unit and an ozone generator.
Description
Technical Field
The utility model relates to the field of ozone generators, in particular to an overload protection technology of an ozone generator, and specifically relates to a high-voltage safety device for the ozone generator. The utility model also relates to a related high-voltage wiring board, an ozone generating unit and an ozone generator.
Background
Ozone is a strong oxidant, and can be effectively sterilized, so that it is widely used in the fields requiring sterilization or disinfection, such as environmental protection, medical treatment, water treatment, pharmacy, food preparation, cosmetic preparation, and the like.
To this end, various ozone generators and related apparatus are currently proposed, which are typically implemented using an electrical discharge to produce a low temperature plasma gas.
Common types of ozone generators include tubular, tank, or cabinet type ozone generators. However, these ozone generators are often customized to specific needs, and their overload protection components are not of critical research and development concerns and are less scalable. Moreover, these ozone generators are usually large-scale equipment or auxiliary equipment of large-scale equipment, and the common ozone generators are usually only general or conventional overload protection parts selected and purchased based on safety specifications, which cannot guarantee the long-term stable operation and safety performance of the ozone generators.
The present inventors are also aware of certain expandable plate ozone generators, but improvements in their expandable structure often focus on plate electrode structures, lacking improvements in the expandability of the overload protection components. Moreover, these plate-structured ozone generators also have problems in terms of long-term stable operation and safety performance.
In view of the above, there is a need to provide a high voltage safety device for an ozone generator with long-term stable operation capability and high safety. In addition, it is desirable to provide a high voltage safety device that can be widely adapted to different ozone generators and that facilitates the scalability of the ozone generator.
The above description is merely provided as background for understanding the relevant art in the field and is not an admission that it is prior art.
Disclosure of Invention
Accordingly, embodiments of the present invention provide a high voltage fuse for an ozone generator, such as a plate-type ozone generator. The high-voltage wiring bar not only has stronger long-term stable working capacity, but also has extremely high safety.
Further, the high-voltage safety device disclosed by the embodiment of the utility model is well adapted to various types of ozone generators, and can be beneficial to realizing good expandability of the ozone generators, for example, the high-voltage safety device can be easily expanded by matching with the expansion of the plate-type electrodes.
In addition, the embodiment of the utility model also provides a high-voltage wiring board, an ozone generating unit and an ozone generator, such as a plate-type ozone generator, which have at least part of the effects.
According to a first aspect, there is provided a high voltage fuse for an ozone generator comprising: a first conductive line at the first end; a second lead at the second end; a fuse tube; a thermally conductive insulating plate disposed within the fuse tube; at least one insulating and heat insulating film covering the heat conducting and insulating plate to enclose a sealed cavity; a fuse wire extending in the sealed cavity, the fuse wire connecting the first and second wires; and an extinguishing particle or an extinguishing fluid contained within the fuse tube.
The high-voltage safety device for the ozone generator provided by the embodiment of the utility model has the capability of long-term stable operation and extremely high safety. By way of explanation and not limitation, the thermally conductive insulating plate, in particular, on the one hand, allows the high temperatures which are subjected to severe conditions and which would normally cause fuses to be rapidly conducted away by means of the thermally conductive insulating plate, and also ensures that the thermally conductive dielectric insulating plate maintains a high structural stability; on the other hand, the fuse wire can effectively conduct extremely high temperature which is possibly caused when the fuse wire is in overload failure to the whole heat-conducting insulating plate, so that the insulating and heat-insulating film is melted and extinguishing particles or extinguishing fluid are caused to cover the fuse wire, and the phenomenon that fire is caused or the generated combustion is extinguished as soon as possible is avoided.
In one embodiment, the heat-conductive insulating plate includes a plurality of elongated holes provided at intervals in the axial direction and a spacer portion located between the plurality of elongated holes, and the fusible link extends along the plurality of elongated holes and straddles the spacer portion. Thus, the operational stability and the structural strength of the high-voltage fuse device can be greatly improved by the fuse wire extending in the elongated hole and straddling the spacer.
Optionally, the plurality of long holes is odd. In a further embodiment, the fusible links extend along the plurality of elongated holes and alternately straddle the spacer portions on the top and bottom surfaces of the heat-conductive insulating plate. This can further balance fuse structure loading, providing greater operational stability and structure length.
In one embodiment, the slot includes an acute orientation angle at the axial end. The acute angle can further increase the operational stability of the high-voltage fuse, which in particular allows better alignment of the wires and fuses at both ends.
In one embodiment, the high voltage fuse further comprises two electrical connections at both ends of the thermally conductive insulating plate for electrically connecting both ends of the fuse to the first and second wires, respectively. In a further embodiment, the electrical connection is encased between the thermally conductive insulating plate and the insulating and thermally insulating film. Such an encapsulated electrical connection prevents the connection point from becoming the primary heat transfer point for fuse failure, which is believed to significantly improve the operational stability of the high voltage fuse. In a further embodiment, the electrical connection is a weld, such as a solder.
In one embodiment, the high voltage fuse device further comprises a first resilient insulating sheath mounted over the fuse tube at the first end and a second resilient insulating sheath mounted over the fuse tube at the second end.
In one embodiment, the thermally conductive and insulating plate is made of a high temperature resistant inorganic dielectric material, preferably ceramic.
In one embodiment, the safety tube is transparent, preferably a transparent quartz tube. This may provide better failure monitoring capabilities for the operator or monitoring device.
According to a second aspect, there is provided a high voltage terminal block comprising a plurality of high voltage fuse devices according to any one of the embodiments of the present invention arranged in parallel.
According to a third aspect, an ozone generating unit is provided, which is characterized by comprising the high-voltage wiring bank according to any embodiment of the utility model.
According to a fourth aspect, there is provided an ozone generator, characterised by comprising one or more ozone generating units according to any one of the embodiments of the present invention.
Additional features and advantages of embodiments of the utility model will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following.
Drawings
Embodiments of the utility model will hereinafter be described in detail with reference to the accompanying drawings, illustrated elements not limited to the scale shown in the drawings, wherein like or similar reference numerals denote like or similar elements, and wherein:
fig. 1 shows a view of an ozone generator according to a first embodiment of the utility model;
fig. 2 shows a view of an ozone generator according to a first embodiment of the utility model;
fig. 3 shows a view of an ozone generator according to a first embodiment of the utility model;
fig. 4 shows a view of an ozone generator according to a first embodiment of the utility model;
fig. 5 shows a view of an ozone generator according to a first embodiment of the utility model;
fig. 6 illustrates a view of a ground electrode according to an embodiment of the present invention;
fig. 7 illustrates a view of a ground electrode according to an embodiment of the present invention;
fig. 8 illustrates a view of a ground electrode according to an embodiment of the present invention;
fig. 9 illustrates a view of a ground electrode according to an embodiment of the present invention;
fig. 10 illustrates a view of a ground electrode according to an embodiment of the present invention;
fig. 11 illustrates a view of a ground electrode according to an embodiment of the present invention;
fig. 12 illustrates a view of a ground electrode according to an embodiment of the present invention;
fig. 13 illustrates a view of a ground electrode according to an embodiment of the present invention;
fig. 14 illustrates a view of a ground electrode according to an embodiment of the present invention;
fig. 15 shows a view of a ground electrode according to an embodiment of the present invention;
fig. 16 shows a view of a ground electrode according to an embodiment of the present invention;
fig. 17 illustrates a view of a ground electrode according to an embodiment of the present invention;
fig. 18 illustrates a view of a ground electrode according to an embodiment of the present invention;
fig. 19 illustrates a view of a ground electrode according to an embodiment of the present invention;
fig. 20 illustrates a view of a ground electrode according to an embodiment of the present invention;
fig. 21 illustrates a view of a ground electrode according to an embodiment of the present invention;
fig. 22 illustrates a view of a ground electrode according to an embodiment of the present invention;
fig. 23 illustrates a view of a ground electrode according to an embodiment of the present invention;
fig. 24 illustrates a view of a ground electrode according to an embodiment of the present invention;
fig. 25 shows a view of a ground electrode according to an embodiment of the present invention;
fig. 26 illustrates a view of a ground electrode according to an embodiment of the present invention;
fig. 27 shows a view of a ground electrode according to an embodiment of the present invention;
fig. 28 shows a view of a ground electrode according to an embodiment of the present invention;
fig. 29 is a view showing a ground electrode according to an embodiment of the present invention;
fig. 30 illustrates a view of a ground electrode according to an embodiment of the present invention;
fig. 31 illustrates a view of a ground electrode according to an embodiment of the present invention;
fig. 32 shows a view of a high voltage discharge device according to an embodiment of the present invention;
fig. 33 shows a view of a high voltage discharge device according to an embodiment of the present invention;
FIG. 34 shows a view of a high voltage fuse in accordance with an embodiment of the present invention;
FIG. 35 shows a view of a high voltage fuse in accordance with an embodiment of the present invention;
FIG. 36 shows a view of a high voltage fuse in accordance with an embodiment of the present invention;
FIG. 37 shows a view of a high voltage fuse in accordance with an embodiment of the present invention;
FIG. 38 shows a view of a high voltage terminal block according to an embodiment of the present invention;
FIG. 39 shows a view of a high voltage terminal block according to an embodiment of the present invention;
FIG. 40 shows a view of a high voltage terminal block according to an embodiment of the present invention;
fig. 41 shows a multi-view of a mounting platform of an ozone generator device according to an embodiment of the utility model;
fig. 42 shows a multi-view of a mounting platform of an ozone generator device according to an embodiment of the utility model;
fig. 43 shows a multiple view of a mounting platform of an ozone generator device according to an embodiment of the utility model;
fig. 44 shows a view of an ozone generator device according to an embodiment of the utility model;
fig. 45 shows a view of an ozone generator device according to an embodiment of the utility model;
fig. 46 shows a view of an ozone generator device according to an embodiment of the utility model;
FIG. 47 shows a view of an ozone generator according to a second embodiment of the utility model
FIG. 48 shows a view of an ozone generator according to a second embodiment of the utility model
FIG. 49 shows a view of an ozone generator according to a second embodiment of the utility model
Fig. 50 shows a view of an ozone generator according to a second embodiment of the utility model
Fig. 51 shows a view of an ozone generator according to a second embodiment of the present invention.
List of reference numerals
1. An ozone generator device;
10. an ozone generator;
10', an ozone generator;
20. a plate-type ozone generating module; 200. a first surface; 202. a second surface; 205. an air inlet; 206. an air outlet;
20', a plate type ozone generating module;
21. a ground electrode; 210. a contact surface; 211. a cooling fluid channel; 2114. a communicating groove; 212. a micro-airway; 2120. a narrowing portion; 213. a first longitudinal gas channel; 214. a second longitudinal gas channel; 215. an air inlet; 216. an air outlet;
22. a ground electrode; 222. a micro-airway; 2220. a narrowing portion; 223. a first longitudinal gas channel; 224. a second longitudinal gas channel; 229. accommodating grooves;
23. a ground electrode; 232. a micro-airway; 2320. a narrowing portion; 233. a first longitudinal gas channel; 234. a second longitudinal gas channel; 239. accommodating grooves;
24. a ground electrode; 240. a contact surface; 242. a micro-airway; 2420. an inflow section; 2421. an outflow section; 2424. an intermediate labyrinth section; 2426. a dividing strip; 2427. a flared part; 2429. a narrowing portion; 243. a first longitudinal gas channel; 244. a second longitudinal gas channel; 245. an air inlet; 246. an air outlet;
25. a ground electrode; 252. a micro-airway; 2520. an inflow section; 2521. an outflow section; 2524. an intermediate labyrinth section; 2526. a dividing strip;
26. a ground electrode; 262. a micro-airway; 2620. an inflow section; 2621. an outflow section; 2624. an intermediate labyrinth section; 2626. a dividing strip;
30. a high-voltage line bank;
32. a high voltage safety device; 321. a first conductive wire 322, a second conductive wire 323, a first elastic insulating sheath; 324. a second elastic insulating sheath; 325. a fuse tube; 326. a thermally conductive insulating plate; 3260. 3262, 3264, slot; 3261. 3263, 3265, positioning acute angle; 3266. 3267, spacer portion; 3268. 3269, an electrical connection; 327. an insulating and heat insulating film; 328. fusing the wires; 329. extinguishing the particles;
33. a high voltage terminal plate; 335. an access location;
34. a high voltage bus;
35. a support; 351. 532, end support legs; 354. a transverse support plate; 355. a vertical support plate; 356. an accommodating space; 357. an insertion opening; 358. a receiving cartridge;
36. a plug-in connector;
40. a high voltage discharge device; 42. a joint portion; 44. a dielectric plate; 46. a high voltage electrode plate;
50. a partition plate; 51. a front panel; 52. a rear panel; 53. a top plate; 54. a U-shaped bottom shell; 541. a side plate; 542. a side plate; 543. a base plate;
50', a partition plate; 51', a front panel; 52', a rear panel; 53', a top stringer; 54', folding edges; 55', a bottom groove; 57', a top groove; 58', open at the bottom; 59', open at the top;
61. driving a variable frequency power supply; 62. a converter transformer; 63. a resonant high voltage coil; 64. controlling the display unit; 65. a filter reactor; 66. controlling a power supply;
60', an electrical component; 61', driving a variable frequency power supply; 62', a conversion transformer; 63', a resonant high voltage coil; 64', controlling the display unit; 65', a filter; 66', control power supply;
70. mounting a platform; 71. a first cooling fluid tube; 711. a first cooling fluid branch pipe; 72. a second cooling fluid tube; 721. a second cooling fluid branch pipe; 73. a first intake pipe; 731. an intake branch pipe; 74. a second air outlet pipe; 741. an air outlet branch pipe; 75. a rack; 750. 751, 752, 753, a table mounting position;
81. a cooling fluid inflow pipe; 82. a cooling fluid outflow pipe;
81', the cooling fluid flows into the pipe joint; 82', the cooling fluid exits the coupling; 83' and an air inlet pipe joint; 84', an outlet fitting; 88', a flow meter connection;
91. a first fan; 92. a second fan, 93, a plug; 94. an air switch;
90', a forced air supply device; 91', hanging a plate on the top; 92', a bottom leg; 96', and a power supply terminal.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the following detailed description and accompanying drawings. The exemplary embodiments and descriptions of the present invention are provided to explain the present invention, but not to limit the present invention.
In the description herein of the "ground electrode" and the "high-voltage discharge device" and the plate-like member thereof, the "surface" refers to the side of the extended surface of the plate, and may also be referred to as the "plate surface", without being limited to a plane and may have different heights (e.g., depressions or protrusions) on the same "surface"; "side" refers to the narrow sides of the board other than the top and bottom.
In various embodiments of the present invention, an ozone generator, in particular an ozone generator based on a plate-type ozone generation module, and related ozone generator components are provided. The plate-type ozone generating module of the ozone generator may include a plurality of stacked plate-shaped structured ground electrodes and at least one high voltage discharge device located between the adjacent ground electrodes.
In some embodiments of the utility model, the ozone generator, in particular the plate ozone generating module in the plate ozone generator based on the plate ozone generating module, is expandable. For example, in some embodiments, the ozone generator may be module-integrated, such as an integrated ozone generator module having an expanded capacity of plate-type ozone generating modules configured with electrical components for self-sufficient use. Thus, in some embodiments, an ozone generator apparatus having a plurality of expandable integrated ozone generator modules may be provided. In yet other embodiments, the ozone generator components of embodiments of the present invention, such as ground electrodes, high voltage fuses, wiring blocks, may be applied to a rack-mounted ozone generator, such as a panel ozone generating module openly mounted on a rack, with electrical components configured according to the load of the panel ozone generating module actually mounted.
In some embodiments of the utility model, the ozone generator, particularly an ozone generator based on a plate-type ozone generating module, which is for example not expandable, may be applied in a portable small chassis application.
Reference is now made to the embodiments illustrated in the drawings and described below in conjunction with the following figures.
Referring to fig. 1-5, a modular integrated ozone generator 10 is shown. In some embodiments, a plurality of the modular integrated ozone generators 10 may be used as expandable modules for the ozone generator device 1, as described below in connection with fig. 41-43 and 44-46. In other embodiments, the modular integrated ozone generator 10 may be used alone, for example as a 3kg class ozone generator, which is relatively portable compared to conventional large scale equipment.
With continued reference to fig. 1-5, the ozone generator 10 can include a plate ozone generating module 20. As shown in fig. 1, the plate-type ozone generating module 20 may include a plurality of stacked ground electrodes, a plurality of high voltage discharging devices disposed between the plurality of stacked ground electrodes, and a high voltage line bank 30, and the high voltage line bank 30 includes a plurality of high voltage safety devices disposed in parallel electrically connected to the plurality of high voltage discharging devices, for example, by means of a connector 36 (as shown in fig. 45). The ground electrode, the high voltage discharge device, the high voltage fuse device and the high voltage terminal block 30 may have various configurations. The ground electrodes 21, 22, 23, 24, 25, 26 according to some embodiments of the present invention are illustrated in fig. 6 to 17 and 18 to 31, for example. A high-voltage discharge device 40 according to an embodiment of the present invention is shown in fig. 32 to 33, for example. A high voltage fuse 32 according to an embodiment of the present invention is shown, for example, in fig. 34 to 37. A high-voltage terminal block 30 according to an embodiment of the present invention is shown, for example, in fig. 38 to 40.
With continued reference to fig. 1-5, the ozone generator 10 can further include a housing, a horizontally mounted baffle 50 within the housing, and electrical components for powering at least the plate ozone generating module 20. In the present embodiment, the electrical element supplies power to the panel-form ozone generating module 20, more specifically to the high voltage discharging device 40, for example, by electrically connecting the high voltage connection bar 30. As shown in fig. 2, the plurality of ground electrodes and the plurality of high voltage discharge devices of the plate-type ozone generating module are stacked in the longitudinal direction of the case. In the illustrated embodiment, the plurality of stacked ground electrodes includes a first end ground electrode, a second end ground electrode, and at least one intermediate ground electrode (e.g., 28). As shown in fig. 2 and 3, the electrode at the first end has an inlet hole 205 and an outlet hole 206 in the end face, the inlet hole 205 and the outlet hole 206 being provided at the rear end of the ozone generator, for example for connecting an inlet duct and an outlet duct, as further described below. Although in the illustrated embodiment the inlet apertures 205 are on the left side of the drawing in figure 3 and the outlet apertures 206 are on the right side of the drawing in figure 3, alternatives are contemplated as the case may be.
In the embodiment shown in fig. 1 to 5, the plate-type ozone generating module 20 and the self-sufficient electrical components of the modular integrated ozone generator 10 are integrated in the housing. As shown in the exploded view of the ozone generator 10 of fig. 2, the housing may include a front panel 51, a rear panel 52, a top panel 53, a U-shaped bottom shell 54, and a pair of side panels (not labeled and one of which is removed in fig. 2 to show the housing internal components). As shown in fig. 2, the U-shaped bottom shell 54 may include a pair of side plates for abutting against the sides of the ozone generating panel module 20 and a bottom plate spaced apart from the bottom of the ozone generating panel module 20. Thereby, a longitudinal accommodation space for accommodating the cooling fluid inflow tube 81 and the cooling fluid outflow tube 82 of the panel ozone generation module 20 of the module-integrated ozone generator 10 is formed between the U-shaped bottom case 54 and the panel ozone generation module 20. Although in the illustrated embodiment the cooling fluid inflow pipe 81 is on the left side of the drawing of fig. 3 and the cooling fluid outflow pipe 82 is on the right side of the drawing of fig. 3, alternatives are conceivable as the case may be. Alternatively, the side plates 541 and 542 of the U-shaped bottom case 54 may be fastened to the panel-type ozone generating module 20 by tightening screws.
Further, as shown in fig. 1, 2 and 4, the partition 50 may be installed in a cabinet to divide an electrical chamber and a gas generation chamber isolated from each other in the cabinet. For example, the partition plate 50 may be installed horizontally in the cabinet to divide an upper chamber serving as an electrical chamber in which the plate-type ozone generating module 20 is installed and a lower chamber serving as a gas generating chamber in which a plurality of electrical components are installed. In some embodiments, the partition 50 is mounted within the enclosure such that the electrical chamber and the gas generation chamber are electromagnetically isolated from each other. In some embodiments, the baffle 50 may be made of a non-metallic shielding material. Further, the enclosure may also include a front end shield, a rear end shield, a pair of side shields, and/or a top shield (not shown) made of a non-metallic shielding material disposed at least within the electrical compartment. The guard plate may be formed separately. Alternatively, the shield may be integrated in the front panel, rear panel or side panel, or the front panel, rear panel or side panel may have a shield function, e.g. at least partly made of a non-metallic shielding material or having a shielding layer. The present inventors have found that the provision of such a shielding structure can provide a plate-type ozone generating module having a plurality of stacked ground electrodes and high-voltage discharge cells with a highly stable operation capability, which may otherwise cause a problem of a low ozone generation rate.
Optionally, the partition 50 is mounted within the housing such that the electrical and gas generating chambers are moisture and/or explosion proof isolated from each other. The stable gas production capacity of the ozone generator can be further improved, and the safety protection capacity of the ozone generator can be further improved.
With continued reference to fig. 1-5, the electrical components may include a driving variable frequency power source 61, a transfer transformer 62 electrically connected to the driving variable frequency power source 61, and a resonant high voltage coil 63 electrically connected to the transfer transformer 62. In some embodiments, the resonant high voltage coil 63 is connected to the high voltage bank of wires 30, for example, by a high voltage bus. In some embodiments, the current output by the driving variable frequency power supply 61 can be boosted in two stages through the converter transformer 62 and the resonant high voltage coil 63 to achieve the high voltage required by the plate-type ozone generating module 20.
In some embodiments, the electrical elements may also include associated electrical elements for controlling the components. For example, as shown in fig. 2, the electric element may further include a filter unit connected to the driving variable frequency power source, a control power source 66 connected to the filter unit, and a control display unit 64 connected to the control power source 66. In the embodiment shown, the filter unit is for example a filter reactor 65. By arranging the filter unit in the electric connection circuit, the control power supply can be obtained by the driving power supply and still can normally work, and the control power supply is prevented from being provided by a single circuit or being provided with an additional voltage transformation and rectification device.
In some embodiments, the driving variable frequency power source 61 may shield the resonant high voltage coil 63 and/or the converter transformer 62 from the control display unit 64. As shown in fig. 1 to 5, the driving variable frequency power source 61 may be disposed between a control display unit 64 and the resonant high voltage coil 63 and/or the converter transformer 62. By means of this construction, the resonant influence of the resonant high-voltage coil and/or the converter transformer on the control unit is largely avoided.
To achieve an efficient and balanced cooling effect, in the embodiment shown in fig. 1 to 5, the ozone generator 10 may further comprise a first fan 91 arranged in the upper chamber and blowing air outwards; and a second fan 92 disposed in the upper chamber to draw air inward. As shown in fig. 5, the first fan 91 and the second fan 92 are disposed on the top of the upper chamber, i.e., the ceiling. In the illustrated embodiment, the first fan 91 is opposed to the driving variable frequency power source 61.
As shown in fig. 3, the electrical elements may also include power supply elements arranged in the ozone generator, such as an aircraft-grade plug 93 and an air switch 94, connected to the drive frequency conversion unit. In some embodiments, the power supply element may directly supply power to the first and second fans, or may indirectly supply power by driving the frequency conversion unit. In the illustrated embodiment, the electrical connection lines are not shown, but may be provided as desired
With combined reference to fig. 41 to 43 and 44 to 46, an embodiment of a modular ozone generator device 1 is described. The ozone generating device 1 may for example comprise a plurality of modular integrated ozone generators 10 as described in the embodiments shown in fig. 1 to 5. Here, each integrated ozone generator 10 may serve as an integrated ozone generator module of the ozone generating device 1.
With particular reference to fig. 41 to 43, the modular ozone generator device 1 may further comprise a mounting platform 70. In the illustrated embodiment, the mounting platform 70 includes a gantry 75, a plurality of table mounts 750, 751, 752, 753 (4 in the illustrated embodiment) disposed on the gantry 75. The apparatus may also include a first cooling fluid duct 71, a second cooling fluid duct 72, a first inlet duct 73, and a second outlet duct 74. As shown in fig. 44-46, each mounting platform 750, 751, 752, 753 is used to mount one of the integrated ozone generator modules 10.
With combined reference to fig. 41-43 and 44-46, the first cooling fluid pipe 71 is shared by the plurality of integrated ozone generator modules 10 and is used to supply cooling fluid to the plate ozone generating modules 20 of the plurality of integrated ozone generator modules 10; the second cooling fluid tube 72 is shared by the plurality of integrated ozone generator modules 10 and is used to receive cooling fluid from the plate ozone generating modules 20 of the plurality of integrated ozone generator modules 10.
As shown in fig. 41-43, the first and second cooling fluid tubes 71, 72 are mounted parallel to each other and perpendicular to the mesa mounting sites 750, 751, 752, 753 below the plurality of integrated ozone generator modules 10 and may be supported by a gantry 74. In some embodiments, the first and second cooling fluid tubes 71, 72 may each have a selectively expandable or closable end mount. As shown in fig. 42, the first cooling fluid pipe 71 and the second cooling fluid pipe 72 may be provided with a connection at the right end and closed at the left end; it is conceivable that an expanded connecting portion may be provided at the right and/or left end, and thus an apparatus having a plurality of mounting platforms may be formed.
As shown in fig. 41 to 43, the apparatus may further include a plurality of first cooling fluid branch pipes 711 connected to the first cooling fluid pipes 71 and a plurality of second cooling fluid branch pipes 721 connected to the second cooling fluid pipes 72. The first cooling fluid branch 711 is connected, for example, to the cooling fluid inflow pipe 81 of the respective integrated ozone generator module 10. The second cooling fluid branch 721 is connected, for example, to the cooling fluid outflow tube 82 of the respective integrated ozone generator module 10. In the embodiment shown, the first cooling fluid branch 711 has a shorter extension than the second cooling fluid branch 721, which facilitates an even flow of cooling fluid.
With combined reference to fig. 41-43 and 44-46, the first inlet duct 73 is shared by the plurality of integrated ozone generator modules 10 and is used for supplying reaction gas to the plate-type ozone generating modules 20 of the plurality of integrated ozone generator modules 10, and the second outlet duct 74 is shared by the plurality of integrated ozone generator modules 10 and is used for receiving generated gas, i.e., ozone, from the plate-type ozone generating modules 20 of the plurality of integrated ozone generator modules 10.
As shown in fig. 41 to 43, the first inlet duct 73 and the second outlet duct 74 are mounted parallel to each other and perpendicular to the table top mounting locations 750, 751, 752, 753 at the rear of the plurality of integrated ozone generator modules 10. In some embodiments, the first inlet conduit 73 and the second outlet conduit 74 may each have a selectively expandable or closable end mount. As shown in fig. 42, the first air inlet pipe 73 and the second air outlet pipe 74 may have a connecting portion at the right end and a closed left end; it is conceivable that an expanded connecting portion may be provided at the right and/or left end, and thus an apparatus having a plurality of mounting platforms may be formed.
As shown in fig. 41 to 43, the apparatus may further include a plurality of branched inlet pipes 731 connected to the first inlet pipe 73 and a plurality of branched outlet pipes 741 connected to the second outlet pipe 74. The inlet manifold 731 is connected, for example, to the inlet apertures 205 of the respective integrated ozone generator modules 10. The air outlet branch pipe 741 is connected to the air outlet 206 of the corresponding integrated ozone generator module 10, for example. In the illustrated embodiment, inlet leg 731 and outlet leg 741 have the same extension length, which provides stable gas production.
As described above, the plate-type ozone generating module 20 may include stacked ground electrodes and a high voltage discharging device disposed between the ground electrodes.
Referring to fig. 6 to 13, various embodiments of the ground electrode according to the embodiment of the present invention are described.
Fig. 6 to 9 show the ground electrode 21 according to one embodiment of the present invention. The ground electrode 21 includes a plate body having a first surface 200, a second surface 202, a first side and a second side, and a cooling fluid passage 211 formed inside the plate body. The cooling fluid passage 211 may include a bore hole formed inside the plate body and a communication groove 2114 communicating with adjacent bore holes, so that, for example, a single-circuit zigzag cooling fluid line may be formed in the ground electrode 21. Alternatively, a cooling fluid passage communicating with the adjacent ground electrode may be formed, for example, by the communication groove 2114. Optionally, the bore is selectively closable or openable to provide a bottom (or top) access for cooling fluid to or from the ground electrode. The specific structure and function of the cooling fluid channels will not be described in detail herein.
With continued reference to fig. 6-9, in the illustrated embodiment, the plate body has a contact surface 210 for abutting a high voltage discharge device in at least one of the first and second surfaces (first surface 200 in the illustrated embodiment) and a plurality of laterally juxtaposed microchannels 212 formed recessed from the contact surface 210. In the illustrated embodiment, the contact surface 210 and the micro gas channels 212 may be formed, for example, in recessed areas of the surface of the plate body. In the illustrated embodiment, the ground electrode 21 may further include a first longitudinal air groove 213 at the first side and a second longitudinal air groove 214 at the second side. In the illustrated embodiment, the first and second longitudinal air slots 213, 214 are sink slots.
With continued reference to fig. 6-9, each micro-airway 212 may extend from the first longitudinal air slot 213 to a second longitudinal air slot 214 and have a constriction 2120 adjacent to the second longitudinal air slot 214.
Thus, the ground electrode of the embodiments of the present invention has a highly integrated plate-like structure. Furthermore, it has been surprisingly found that more efficient ozone production efficiency can be achieved by embodiments of the utility model that provide constrictions that locally reduce the flow area of the microchannels and that appear to cause unsteady airflow, as compared to the intuitive concept of maximizing the flow area of the microchannels to enhance gas production rate and maximizing uniform distribution of the channels to ensure uniform airflow.
As shown in fig. 6 to 9, the constriction comprises a constriction, preferably an arc-shaped constriction having symmetrical arc-shaped sides. Optionally, the necking ratio of the necked section is between 1:2.5 and 1:15, preferably between 1:5 and 1:10, providing a greatly narrowed necking ratio can provide a more efficient ozone production efficiency. Optionally, the ratio of the length of the necked-down segment to the length of the micro-airways is between 1:5 and 1: 20.
As shown in fig. 6 to 9, the narrowing further includes a small diameter section 2122 connecting the necking section and the second longitudinal air groove, preferably, the small diameter section is a straight section or a slightly expanded section. The length of the small diameter section is significantly less than the length of the neck section, e.g., the ratio of the length of the small diameter section to the length of the neck section is less than 1: 10. Surprisingly, the small diameter section with a small length can be beneficial to further improve the ozone production efficiency, and by way of explanation and not limitation, the small diameter section is supposed to be beneficial to quickly discharging the generated ozone, and the necking section allows the reaction oxygen to fully react to generate ozone through discharge.
In the embodiments shown in fig. 6 to 9, the ground electrode 21 is a first end ground electrode, for example, a start end ground electrode. The plate body of the first end ground electrode 21 has the contact surface 210 and the micro air channels 212 only on the first surface 200, and the second surface of the plate body constitutes an end surface.
As shown in fig. 9, the plate body of the first end ground electrode 21 further includes an air inlet hole 215 at the first side and extending from the second surface 202 toward the first surface 200, and an air outlet hole 216 at the second side and extending from the second surface 202 toward the first surface 200. In the illustrated embodiment, the air inlet hole 215 is disposed offset from the first longitudinal air groove 213, i.e., in a planar projection, the air inlet hole 215 is located outside the first longitudinal air groove 213. In the illustrated embodiment, the air outlet 216 is disposed offset from the second longitudinal air slot 214.
As shown in fig. 8, the plate body of the first end ground electrode 21 further includes at least one (e.g., a pair of) first long holes 217 for communicating the air inlet hole 215 and the first longitudinal air groove 213, and at least one (e.g., a pair of) second long holes 218 for communicating the second longitudinal air groove 214 and the air outlet hole 216. In the illustrated embodiment, the pair of first long holes 217 is symmetrically disposed with respect to the lateral center axis of the ground electrode; the pair of second long holes 218 is symmetrically arranged with respect to the lateral center axis of the ground electrode. As best shown in fig. 7, the first elongated hole is disposed parallel to and offset from the first longitudinal air slot. In the illustrated embodiment, the first longitudinal air slot 213 is located at a first height in the first surface 200, and the first elongated hole 217 is located at a second height in the first surface 200 that is greater than the first height. As best shown in fig. 7, the second elongated aperture 218 is disposed parallel to and offset from the second longitudinal air slot 214. The second longitudinal air slot 214 is located at a third height (e.g., the same height as the first longitudinal air slot) in the first surface 200, and the second slot 218 is located at a fourth height (e.g., the same height as the first slot) in the first surface 200 that is greater than the third height.
As shown in fig. 7, the plate body may further include a bore for communicating the long hole and the air inlet/outlet hole, which may be parallel to the longitudinal air groove.
With continued reference to fig. 10-13, a ground electrode 22 is shown according to another embodiment of the present invention. The ground electrode 22 includes a plate body having a first surface 200, a second surface 202, a first side and a second side, and a cooling fluid channel formed in the interior of the plate body.
With continued reference to fig. 10-13, in the illustrated embodiment, the plate body has a contact surface for abutting a high voltage discharge device in at least one of the first and second surfaces (first surface 202 in the illustrated embodiment) and a plurality of laterally juxtaposed microchannels 222 recessed from the contact surface. In the illustrated embodiment, the contact surfaces and micro-channels 222 may be formed, for example, in recessed areas of the surface of the plate body. In the illustrated embodiment, the ground electrode 21 may further include a first longitudinal air groove 223 at the first side and a second longitudinal air groove 224 at the second side. In the illustrated embodiment, the first and second longitudinal gas grooves 223, 224 are sink grooves.
With continued reference to fig. 10-13, each micro air passageway extends from the first longitudinal air slot to the second longitudinal air slot and has a constriction 2220 adjacent the second longitudinal air slot.
In the embodiment shown in fig. 10 to 13, the ground electrode 22 is a second end ground electrode, for example a terminal ground electrode, and its plate body has the contact surface and the micro air channels only on the second surface 202, and the first surface of the plate body constitutes the end surface.
The ground electrode 22 has similar contact surfaces, micro gas channels and longitudinal gas grooves, which are different from the ground electrode 21 mainly in that the contact surfaces, micro gas channels and longitudinal gas grooves of the ground electrode 22 are formed in the second surface 202. Optionally, the surface depression region of the ground electrode 22 is deeper. The ground electrode 22 has no air inlet hole and air outlet hole, compared to the ground electrode 21.
In the illustrated embodiment, the ground electrode 22 may further include a receiving groove 229 in the second surface for receiving a connector portion of the high voltage discharge device.
In addition, referring to fig. 14 to 17, embodiments of the ground electrode according to embodiments of the present invention are described.
Fig. 14 to 17 show the ground electrode 23 according to one embodiment of the present invention. The ground electrode 23 includes a plate body having a first surface 200, a second surface 202, a first side and a second side, and a cooling fluid passage formed inside the plate body.
With continued reference to fig. 14-17, in the illustrated embodiment, the plate body has a contact surface for abutting the high voltage discharge device in at least one of the first and second surfaces (first and second surfaces 200, 202 in the illustrated embodiment) and a plurality of laterally juxtaposed microchannels 232 recessed from the contact surface. In the illustrated embodiment, the contact surfaces and micro-channels 232 may be formed, for example, in recessed areas of the surface of the plate body. In the illustrated embodiment, the ground electrode 21 may further include a first longitudinal air groove 233 at the first side and a second longitudinal air groove 234 at the second side.
With continued reference to fig. 14-17, each micro air passage extends from the first longitudinal air slot 233 to the second longitudinal air slot 234 and has a narrowed portion 2320 adjacent the second longitudinal air slot 234.
The ground electrode 23 in the embodiments as shown in fig. 14 to 17 may be an intermediate ground electrode, which may have a first surface similar to the ground electrode 21 and a second surface similar to the ground electrode 22. Thus, the ground electrode 23 has similar contact surfaces, micro air channels and longitudinal air grooves; the difference is that the contact surface of the ground electrode 23, the micro air channels and the longitudinal air grooves are formed in both surfaces.
Furthermore, in the embodiment shown in fig. 14 to 17, the longitudinal air grooves are through grooves.
The ground electrode 23 may further include a receiving groove 239 in the second surface for receiving a connector portion of the high voltage discharge device, similar to the ground electrode 22.
Although not shown in the drawings, in some embodiments a ground electrode set for an ozone generator is provided that includes a plurality of ground electrodes, including the first end ground electrode, the second end ground electrode, and the intermediate ground electrode described above, in a stacked arrangement, such as the embodiments shown in fig. 6-17. In these embodiments, the first longitudinal air slots of the pair of end ground electrodes and the optional intermediate ground electrode communicate in the stacking direction, and the second longitudinal air slots of the pair of end ground electrodes and the optional intermediate ground electrode communicate in the stacking direction.
In a preferred embodiment, in the projection of the plane, the first longitudinal groove and the offset first long hole of the first end ground electrode are located in the envelope of the first longitudinal groove of the second end ground electrode or the intermediate ground electrode, and the second longitudinal groove and the offset second long hole of the first end ground electrode are located in the envelope of the second longitudinal groove of the second end ground electrode or the intermediate ground electrode. This improves the gas production efficiency.
Although not shown in the drawings, in some embodiments, there is provided a plate-type ozone generating module including a plurality of the above-described ground electrodes stacked and a plurality of high-voltage discharge devices located between the adjacent ground electrodes. In a preferred embodiment, in the projection of the plane, the first longitudinal groove and the offset first long hole of the first end ground electrode are located in the envelope of the first longitudinal groove of the second end ground electrode or the intermediate ground electrode, and the second longitudinal groove and the offset second long hole of the first end ground electrode are located in the envelope of the second longitudinal groove of the second end ground electrode or the intermediate ground electrode. This can improve the gas production efficiency. In a further preferred embodiment, the first and second long holes of the first end ground electrode are located outside the envelope of the high-voltage discharge device in a planar projection. This can greatly improve the gas production efficiency.
Referring to fig. 18 to 25, various embodiments of the ground electrode according to the embodiment of the present invention are described.
Fig. 18 to 21 show the ground electrode 24 according to one embodiment of the present invention. The ground electrode 24 includes a plate body having a first surface, a second surface, a first side and a second side, and a cooling fluid passage formed inside the plate body.
In the embodiment shown in fig. 18 to 21, the plate body has a contact surface 240 for abutting against the high voltage discharge device in at least one of the first and second surfaces (here the first surface), and at least one (here one) micro air channel 242 recessed from the contact surface.
The ground electrode 24 may further include a first longitudinal air groove 243 at the first side and a second longitudinal air groove 244 at the second side. In the illustrated embodiment, the first and second longitudinal air slots 243, 244 are sink slots.
In the embodiment shown in fig. 18-21, the micro air channels 242 meander from the first longitudinal air slot 243 to the second longitudinal air slot 244. Thus, the ground electrode of the embodiments of the present invention has a highly integrated plate-like structure. In addition, compared with the intuitive concept of increasing the flow area of the micro-channel as much as possible to improve the gas production rate and ensuring that the straight channels are uniformly arranged in parallel as much as possible to ensure uniform gas flow to improve the gas production rate, the embodiment of the utility model has the surprising discovery that the arrangement of the zigzag micro-channel causes the micro-channel and the flow area thereof not to be uniformly distributed, so that the more efficient ozone preparation efficiency can be obtained.
In the embodiment shown in fig. 18-21, the micro air channel 242 may include an inflow section 2420 adjacent the first longitudinal air slot, an outflow section 2421 adjacent the second longitudinal air slot, and an intermediate tortuous section 2424 between the inflow and outflow sections.
In the embodiment shown in fig. 18-21, the intermediate labyrinth 2424 has a flare 2427, e.g., an arcuate flare, adjacent the inflow section and/or a constriction 2428, e.g., an arcuate constriction, adjacent the outflow section. It has surprisingly been found that the ozone production efficiency can be effectively increased by means of a flared section connected to the narrower inflow section and a narrowed section connected to the narrower outflow section.
In the embodiment shown in fig. 18 to 21, the inflow section 2420 and the outflow section 2421 are rotationally symmetric. Furthermore, the intermediate meander 2424 has a rotationally symmetric shape with respect to itself. In the embodiment shown in fig. 18 to 21, the centres of rotation of the inflow and outflow sections coincide with the centres of rotation of the intermediate meandering sections. The rotational symmetry structure of the zigzag-extending micro-air passage can further improve the ozone preparation efficiency.
In the embodiment shown in fig. 18-21, the intermediate labyrinth 2424 includes a plurality of longitudinal straight segments (here 3) and at least one transverse curved segment (here two) connecting adjacent longitudinal straight segments. The intermediate labyrinth 2424 is shown as being generally inverted S-shaped. As shown in the figure, the incident flow surfaces of the middle zigzag sections are all arranged in an arc shape.
In the embodiment shown in fig. 18-21, the intermediate meander 2424 includes a divider bar 2426 extending along the intermediate meander 2424 at a midline of the width of the intermediate meander 2424. Optionally, the dividing strip extends substantially along the entire length of the intermediate meander and is spaced apart from the inflow and outflow sections, for example in the range of 10% (± 8%) to 90% (± 8%) of the intermediate meander. Optionally, the separator bar is configured to be able to abut against the high voltage discharge device. In these embodiments, the end points of the dividing strips are positioned adjacent to the inflow and outflow sections, which appear to cause the airflow to be less even and to achieve more efficient ozone production efficiency.
In the embodiment shown in fig. 18-21, the intermediate labyrinth 2424 has a wider width and a smaller depth than the inflow section 2420 and/or the outflow section 2421. Preferably, the ratio of the width of the intermediate meander to the inflow and/or outflow section is greater than 2:1, preferably between 3:1 and 10: 1. Optionally, the ratio of the depth of the intermediate meandering segment to the inflow segment and/or outflow segment is less than 1:2, preferably between 1:3 and 1: 10. Such a width/depth ratio is effective to achieve higher gas production efficiency.
In the embodiment shown in fig. 18 to 21, the ground electrode 24 is a first end ground electrode, and the plate body of the first end ground electrode has the contact surface and the micro air channels only on a first surface, and a second surface of the plate body constitutes an end surface.
In the embodiment shown in fig. 18 to 21, the plate body of the first end ground electrode 24 further includes an air inlet hole 245 at the first side and extending from the second surface toward the first surface and an air outlet hole 246 at the second side and extending from the second surface toward the first surface. In the illustrated embodiment, the inlet holes 245 and outlet holes 246 extend through the plate body and communicate with the longitudinal air channels. For example, the inlet holes 245 intersect the first longitudinal air groove 243 such that the outboard longitudinal edge of the first longitudinal air groove 243 extends through the diameter of the inlet holes 245, and the outlet holes 246 intersect the second longitudinal air groove 244 such that the outboard longitudinal edge of the second longitudinal air groove 244 extends through the diameter of the outlet holes 246.
Referring to fig. 22 to 25, a ground electrode 25 of another embodiment is shown. The ground electrode 25 is a second end ground electrode, the contact surface and the micro air channel are only arranged on the second surface of the plate body of the second end ground electrode, and the first surface of the plate body forms an end surface.
Similar to the ground electrode 24, the ground electrode 25 also has a micro air passage 252 extending meanderingly from the first longitudinal air groove to the second longitudinal air groove. Similarly, the micro air channel 252 may include an inflow segment 2520 adjacent the first longitudinal air slot, an outflow segment 2521 adjacent the second longitudinal air slot, and an intermediate labyrinth segment 2524 between the inflow and outflow segments. Similarly, the intermediate meandering segment 2524 includes a dividing bar 2526 extending along the intermediate meandering segment 2524 midway across the width of the intermediate meandering segment 2524. The difference is that these micro-airway related features are formed at the second surface.
The micro air channels and the longitudinal air grooves of the ground electrode 25 may have micro air channels and longitudinal air grooves similar to the ground electrode 24, but are inverted symmetrically. Except that the ground electrode 25 does not have an air inlet/outlet hole. Further, the ground electrode 25 may further include a receiving groove in the second surface for receiving the connector part of the high voltage discharge device.
In addition, referring to fig. 26 to 31, an embodiment of the ground electrode 26 according to an embodiment of the present invention is described. The ground electrode 26 is an intermediate ground electrode, which may have a first surface similar to the ground electrode 24 and a second surface similar to the ground electrode 25. Thus, the ground electrode 26 has similar contact surfaces, micro air channels and longitudinal air grooves; the difference is that the contact surface of the ground electrode 26, the micro air channels and the longitudinal air grooves are formed in both surfaces. Thus, both the first and second surfaces of the ground electrode 26 have micro-channels 262 that meander from the first longitudinal air slot to the second longitudinal air slot. The micro-airway 262 may include an inflow section 2620 adjacent the first longitudinal air slot, an outflow section 2621 adjacent the second longitudinal air slot, and an intermediate tortuous section 2624 between the inflow and outflow sections.
Furthermore, in the embodiment shown in fig. 26 to 31, the longitudinal air grooves are through grooves.
The ground electrode 26 may further include a receiving groove in the second surface for receiving the connector portion of the high voltage discharge device, similar to the ground electrode 25.
Although not shown in the drawings, in some embodiments a ground electrode set for an ozone generator is provided that includes a plurality of ground electrodes stacked, such as the embodiments shown in fig. 18-31, including the first end ground electrode, the second end ground electrode, and the intermediate ground electrode described above. In these embodiments, the first longitudinal air slots of the pair of end ground electrodes and the optional intermediate ground electrode communicate in the stacking direction, and the second longitudinal air slots of the pair of end ground electrodes and the optional intermediate ground electrode communicate in the stacking direction.
In a preferred embodiment, in a projection of the plane, the first longitudinal groove of the first end ground electrode and the air inlet hole are located in an envelope of the first longitudinal groove of the second end ground electrode or the intermediate ground electrode, and the second longitudinal groove of the first end ground electrode and the air outlet hole are located in an envelope of the second longitudinal groove of the second end ground electrode or the intermediate ground electrode. This improves the gas production efficiency.
Although not shown in the drawings, in some embodiments, there is provided a plate-type ozone generating module including a plurality of the above-described ground electrodes stacked and a plurality of high-voltage discharge devices located between the adjacent ground electrodes.
Referring to fig. 32 and 33, a high voltage discharge apparatus 40 according to an embodiment of the present invention is shown. In the illustrated embodiment, the high voltage discharge device 40 may include a connector portion 42 for electrically connecting the high voltage fuse (e.g., via a bayonet joint), a high voltage electrode plate 46, and a pair of dielectric plates 44 on either side of the electrode plate.
In some embodiments, the high voltage discharge device 40 is used to generate a high voltage corona discharge to cause the gas to react in the micro-channels of the ground electrode to generate ozone. The principle and the components of the high-voltage discharge device are not described in detail herein.
In some embodiments, the high voltage discharge device 40 may have a width wider than the contact surface of the ground electrode, and thus extend into and partially cover the longitudinal air grooves of both sides.
Referring to fig. 34-37, an embodiment of a high voltage fuse 32 for an ozone generator is shown. The illustrated high voltage fuse 32 may include a first wire 321 at a first end; a second lead 322 at a second end; a fuse tube 325; a thermally conductive insulating plate 326 disposed within the fuse tube 325; at least one (illustratively one sheet of fully circumferentially wrapped) insulating and heat insulating film 327; a fuse 328 extending within the sealed chamber and connecting the first and second leads and an extinguishing particle 329 or an extinguishing fluid contained within the fuse 325. The extinguishing particles 329 are, for example, quartz sand. In the illustrated embodiment, the high voltage fuse 32 may further include a first resilient insulating sheath 323 disposed over the fuse tube at the first end and a second resilient insulating sheath 324 disposed over the fuse tube at the second end.
As shown in fig. 34 and 36, the at least one insulating and heat insulating film 327 covers the heat conducting and insulating plate 326 to enclose the sealed cavity. Therefore, the high-voltage safety device for the ozone generator can have the capability of long-term stable operation and has extremely high safety. By way of explanation and not limitation, the thermally conductive insulating plate, in particular, on the one hand, allows the high temperatures which are subjected to severe conditions and which would normally cause fuses to be rapidly conducted away by means of the thermally conductive insulating plate, and also ensures that the thermally conductive dielectric insulating plate maintains a high structural stability; on the other hand, the fuse wire can effectively conduct extremely high temperature which is possibly caused when the fuse wire is in overload failure to the whole heat-conducting insulating plate, so that the insulating and heat-insulating film is melted and extinguishing particles or extinguishing fluid are caused to cover the fuse wire, and the phenomenon that fire is caused or the generated combustion is extinguished as soon as possible is avoided.
As shown in fig. 37, the heat conductive and insulating plate 326 may include a plurality of elongated holes 3260, 3262, 3264 (e.g., an odd number, here, 3) spaced apart in the axial direction, and a spacer portion 3266, 3267 between the plurality of elongated holes. In some embodiments, the fusible link extends along the plurality of elongated holes and straddles the spacer. Thus, the operational stability and the structural strength of the high-voltage fuse device can be greatly improved by the fuse wire extending in the elongated hole and straddling the spacer. In the embodiment shown in fig. 36, the fusible links extend along the plurality of elongated holes and alternately straddle the spacer portions on the top and bottom surfaces of the heat-conductive insulating plate. This can further balance fuse structure loading, providing greater operational stability and structure length.
As shown in fig. 37, the elongated holes 3260, 3262, 3264 can include acute positioning angles 3261, 3263, 3265 at the axial ends. The acute angle can further increase the operational stability of the high-voltage fuse, which in particular allows better alignment of the wires and fuses at both ends.
As shown in fig. 37, the high voltage fuse further includes two electrical connection portions 3268, 3269 at both ends of the thermally conductive insulating plate for electrically connecting both ends of the fusible link to the first and second conductive wires, respectively. With combined reference to fig. 34 and 36, the electrical connections 3268, 3269 are encased between the thermally conductive and insulating plate and the insulating and thermally insulating film. Such an encapsulated electrical connection prevents the connection point from becoming the primary heat transfer point for fuse failure, which is believed to significantly improve the operational stability of the high voltage fuse. Preferably, the electrical connection is a weld, such as a solder.
In one embodiment, the thermally conductive and insulating plate is made of a high temperature resistant inorganic dielectric material, preferably ceramic.
In one embodiment, the safety tube is transparent, preferably a transparent quartz tube. This may provide better failure monitoring capabilities for the operator or monitoring device.
In some embodiments, the insulating and heat insulating film may have a melting point higher than that of the fuse.
With continued reference to fig. 38-40, an embodiment of a high voltage terminal block 30 for an ozone generator is provided. The high voltage terminal block 30 may include a plurality of high voltage fuse assemblies 32, a high voltage terminal block 33, and a high voltage bus 34. The high voltage bus is for example connected to electrical components, for example to a resonant high voltage line coil. Optionally, the high-voltage terminal block 30 may further include one or more brackets 35 (two in this case) for supporting the plurality of high-voltage fuses.
In the illustrated embodiment, the plurality of high voltage safeties 32 extend in a first direction and are arranged parallel to each other in a second direction that is at an angle (perpendicular in the illustrated embodiment) to the first direction. In the embodiment shown, the first and second directions are both in a horizontal plane.
In the illustrated embodiment, each of the high voltage fuses 32 includes a first conductive line 321 at a first end and a second conductive line 322 at a second end. The first conductors 321 of the plurality of high voltage safeties 32 are connected in parallel to the high voltage terminal block 33 and the second conductors 322 of the plurality of high voltage safeties 32 are used for connecting in parallel to a plurality of high voltage discharge devices 40 of an ozone generator (fig. 32 and 33), for example by means of plugs 36 (fig. 45). In some embodiments, the high voltage fuse 32 may be, for example, the high voltage fuse of the embodiment shown in fig. 34-37.
In the illustrated embodiment, the high voltage terminal block 33 extends in the second direction, and the high voltage bus 34 connects the high voltage terminal block 33 at an access location 335.
In the embodiment shown, the access location 335 is located substantially in the middle of the high voltage line bank in the second direction. Thus, the high voltage terminal block according to the embodiment of the present invention can be well adapted to various types of ozone generators. By way of illustration and not limitation, the current distribution and the operating state of the ozone generator are improved by connecting the terminal block high voltage bus to the middle of the high voltage terminal block so that the current supplied to the high voltage fuse can be shaped to radiate from the middle to both ends.
In various embodiments of the present invention, various instances, equivalents, or permutations of the "substantially central" access location 335 may be obtained in light of the teachings of the inventive concepts.
In one embodiment, the ratio of the number of high voltage safety devices connected to the high voltage terminal block on both sides of the access position in the second direction is between 4:6 and 6:4, preferably between 4.5:5.5 and 5.5: 4.5. For example, in the exemplary embodiment shown, 29 high-voltage fuses are arranged in parallel, for example access points are located in positions corresponding to the 12 th to 18 th high-voltage fuses, for example 13 th to 17 th, for example 15 th to 16 th.
In another embodiment, said access position is located at 50% ± 10% of said high voltage terminal block in said second direction, preferably at 50% ± 5%.
With continued reference to fig. 38-40, the holder 35 may include end support legs 351, 352 at both ends of the holder and a plurality of receiving tubes 358 for receiving a plurality of high voltage safeties 32.
In the embodiment shown in fig. 38-40, the stand further includes a transverse support plate 354 extending in the second direction between the end support legs and a vertical support plate 355 extending in the second direction between the end support legs. In a further embodiment, the lateral support plates 354, the vertical support plates 355 and the plurality of receiving cylinders 358 define a receiving space 356 for receiving the high voltage wiring board 33, which is filled with an insulating potting material, such as an insulating resin. The enclosed receiving space enables an exceptionally compact high-voltage terminal block structure to be provided.
In the embodiment shown in fig. 38 to 40, the bracket 35 may further include insertion holes 357 formed in the end support legs for inserting the high voltage terminal block 33.
Preferably, the carrier is made of a thermoplastic, such as polyphenylene sulfide (PPS) material.
In some embodiments of the utility model, the high-voltage terminal block can be produced in one piece and supported in one piece, so that it can be supported directly on the ground electrode or on the housing during the installation of the ozone generator, and the second line of the high-voltage fuse is connected in turn to the high-voltage discharge device via the plug.
In an embodiment of the utility model, the central position is a central position in which the high-voltage terminal block is effectively used.
For example, in the illustrated embodiment, there are two spliced high voltage terminal blocks, and the access location is approximately near the splice location, i.e., half the full length of the high voltage terminal block.
In other embodiments, not shown, it is possible that, due to expansion requirements, a part of the high-voltage fuse is not used or only a part of the length of the support (for the high-voltage discharge device) is provided, the connection position still being approximately in the middle of the working length. For example, for the rack having 30 receiving cylinders 358, where only the right side 15 are provided or used with high voltage safeties, the access position may be approximately the middle of the 15 high voltage safeties, such as the 7 th to 8 th positions; and accordingly may not be in the middle of the stent but at approximately 75% of the stent position.
In some embodiments of the utility model, ozone generators, particularly those based on plate-type ozone generating modules, which are not expandable, for example, may be used in portable small cabinet applications (e.g., 100g production volume products).
Referring to fig. 47-51, an ozone generating device, such as a cabinet ozone generator 10', according to another embodiment of the present invention is shown. The cabinet ozone generator 10 ' can include a cabinet, a plate ozone generating module 20 ', and a heat generating electrical component 60 '. In the illustrated embodiment, the plate-type ozone generating module 20' may include a pair of ground electrodes (e.g., a pair of end ground electrodes), a high voltage discharge device (not shown) disposed between the ground electrodes, and a high voltage fuse (not shown) electrically connected to the high voltage discharge device, for example, by a connector. In some embodiments, the pair of ground electrodes (e.g., a pair of end ground electrodes) is shown, for example, in fig. 6-13 or 18-25. In some embodiments, a high voltage discharge device is shown, for example, in fig. 32-33. In some embodiments, the high voltage fuse 32 is shown, for example, in fig. 34-37.
In the illustrated embodiment, the case includes a front panel 51 ', a rear panel 52', a bottom panel, a top panel (the top panel is removed to show the internal structure), and a pair of side panels (one of which is removed to show the internal structure). In the illustrated embodiment, the base plate includes a pair of flaps 54'. In the illustrated embodiment, the box may also include a pair of top stringers 53'. In the illustrated embodiment, the base plate and its flaps may form a bottom recess 55' in the bottom of the case. Similarly, the top plate and stringer 53 'forms a top recess 57' in the top of the box.
With continued reference to fig. 47-51, the cabinet ozone generator 10 ' may further include a partition 50 ' mounted upright within the housing, whereby the partition separates a gas generation chamber on a rear side and an electrical chamber on a front side within the housing, wherein the plate ozone generation module 20 ' is located within the gas generation chamber, and a plurality of heat generating electrical components are disposed within the electrical chamber.
In the illustrated embodiment, the partition at least partially defines a bottom opening 58 'and a top opening 59'. As shown in fig. 47, the bottom plate and its folded edge 54 ' cooperate with the partition 50 ' to form the bottom opening 58 '. More specifically, a bottom opening 58 'is formed in a bottom groove 55' formed in the bottom plate by virtue of the partition 50 'being supported by the flange 54'. As shown in fig. 47, the longitudinal beams 53 ' may space the top plate from the bulkhead 50 ' to form the top opening 59 '. More specifically, the longitudinal beams 53 'are supported by means of bulkheads 50', forming a top opening 59 'in the top groove 57'.
As shown in fig. 47 to 51, the top opening 59' is an elongated opening. In the illustrated embodiment, the top opening 59 'has a width greater than the bottom opening 58' and an area less than the bottom opening. In these embodiments, reducing the height and area of the top opening appears to be detrimental to creating a good circulating cooling airflow, but the inventors have found that this enables a higher and more stable balance of circulating airflow to be achieved and the cooling effect to be improved, whilst also ensuring a safety and moisture barrier effect.
In the embodiment shown, a forced air supply device 90 ', such as a fan, may also be provided at the bottom opening 58' for creating a circulating cooling air flow circulating through the top and bottom openings in the gas generation chamber and the electrical chamber, in particular creating a circulating cooling air flow flowing from the gas generation chamber into the electrical chamber through the bottom opening and from the electrical chamber into the gas generation chamber through the top opening. As shown in fig. 47, the bottom opening 58 'is completely covered by the forced air blowing device 90', which enables higher cooling fluid stability.
Therefore, the cabinet-type ozone generator according to the embodiment of the present invention not only has an extremely compact structure to achieve portability, but also achieves high safety by substantially separating the gas reaction part and the electric part, and also can reduce or avoid dew condensation of the gas reaction part and reduce or avoid moisture from affecting the electric element. Further, cooling of the heat generating electrical components can be effectively achieved by means of the top and bottom openings in the embodiments of the present invention, and further by means of the forced air blowing means. In particular, the forced air supply means, such as a fan, according to the embodiment of the present invention is not provided for directly blowing the heat generating elements in an intuitive manner, but causes the circulating cooling air flow together with the top and bottom openings, instead achieving a higher cooling effect, and the cooling effect is more continuously stable. This may help the ozone generator to maintain a high ozone generation efficiency stably for a long period of time.
With continued reference to fig. 47-51, the chassis-type ozone generator 10 ' may further include at least one (e.g., a pair of) top cladding panels 91 ' and at least one bottom leg 92 ' for suspending and supporting the panel-type ozone generating module within the gas generating chamber to form a clearance to avoid the top and bottom openings. The clearance of the plate ozone generating module, in particular the ground electrode, out of the top opening 59 '/the bottom opening 58' in this embodiment seems to be less efficient than the heat exchange efficiency of the plate ozone generating module, in particular the ground electrode (plate-like structure), directly facing the top and bottom openings, but the inventors found that said clearance (e.g. formed by means of said bottom groove 55 'and top groove 57') can provide an improved cooling efficiency, not necessarily as an explanation of the principle (and not to be limiting), perhaps because said clearance in said embodiment increases the circulation efficiency of the circulating air flow, thereby obtaining an improved heat exchange effect.
With continued reference to fig. 47-51, the electrical component 60 'may include a driving variable frequency power source 61', a transfer transformer 62 'electrically connected to the driving variable frequency power source 61', and a resonant high voltage coil 63 'electrically connected to the transfer transformer 62'. In some embodiments, the current output by the variable frequency power supply 61 'is boosted in two stages by the converter transformer 62' and the resonant high voltage coil 63 'to achieve the high voltage required by the plate-type ozone generating module 20'. In the illustrated embodiment, the driving variable frequency power source 61 ' is vertically disposed between the converter transformer 62 ' and the resonant high voltage coil 63 '.
With continued reference to fig. 47-51, the electrical component 60 'may further include a filter unit 66' connected to the driving variable frequency power source, a control power source 65 'connected to the filter unit 66', and a control display unit 64 'connected to the control power source 65'. By arranging the filter unit in the electric connection circuit, the control power supply can be obtained by the driving power supply and still can normally work, and the control power supply is prevented from being provided by a single circuit or being provided with an additional voltage transformation and rectification device. In the illustrated embodiment, the control display unit 64 'is disposed vertically adjacent to the driving frequency conversion unit 61' and is disposed apart from the resonant high-voltage coil. By means of this construction, the influence of the resonant high-voltage coil on the control unit is avoided to a maximum extent.
With continued reference to fig. 47-51, the ozone generator 10 ' can further include a cooling fluid inlet coupling 81 ', a cooling fluid outlet coupling 82 ', an air inlet coupling 83 ', and an air outlet coupling 84 ' for the plate ozone generating module 20 ' of the ozone generator 10 '. The pipe joint may supply or receive cooling fluid to or gas from the ground electrode as described in fig. 6 to 13 and/or fig. 18 to 25.
With continued reference to fig. 47-51, the ozone generator 10 ' may further include a flow meter connector 88 ' for detecting and controlling the flow rate of the plate-type ozone generating module 20 '.
With continued reference to fig. 47-51, the ozone generator 10 'can also include power supply terminals 96' located in the rear panel 52 'that can be electrically connected to the drive variable frequency power supply 61', for example. In the illustrated embodiment, electrical connections are not shown, but may be provided as desired, such as may extend from the gas generation chamber through the partition to the electrical chamber.
Unless specifically stated otherwise, methods or steps recited in accordance with embodiments of the present invention need not be performed in a particular order and still achieve desirable results. In some embodiments, multitasking and parallel processing may also be possible or may be advantageous.
While various embodiments of the utility model have been described herein, the description of the various embodiments is not intended to be exhaustive or to limit the utility model to the precise forms disclosed, and features and components that are the same or similar to one another may be omitted for clarity and conciseness. As used herein, "one embodiment," "some embodiments," "examples," "specific examples," or "some examples" are intended to apply to at least one embodiment or example, but not to all embodiments, in accordance with the present invention. The above terms are not necessarily meant to refer to the same embodiment or example. Various embodiments or examples and features of various embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Exemplary systems and methods of the present invention have been particularly shown and described with reference to the foregoing embodiments, which are merely illustrative of the best modes for carrying out the systems and methods. It will be appreciated by those skilled in the art that various changes in the embodiments of the systems and methods described herein may be made in practicing the systems and/or methods without departing from the spirit and scope of the utility model as defined in the appended claims.
Claims (11)
1. A high voltage safety device for an ozone generator, comprising:
a first conductive line at the first end;
a second lead at the second end;
a fuse tube;
a thermally conductive insulating plate disposed within the fuse tube;
at least one insulating and heat insulating film covering the heat conducting and insulating plate to enclose a sealed cavity;
a fuse wire extending in the sealed cavity, the fuse wire connecting the first and second wires; and
an extinguishing particle or an extinguishing fluid contained within the fuse tube.
2. The high voltage fuse device according to claim 1, wherein the heat conductive insulating plate includes a plurality of elongated holes arranged at intervals in the axial direction and a spacer portion located between the plurality of elongated holes, the fusible link extending along the plurality of elongated holes and straddling the spacer portion.
3. The high voltage fuse device of claim 2, wherein said fusible links extend along said plurality of elongated holes and straddle said spacer portions on top and bottom surfaces of said thermally conductive insulating plate in a staggered manner.
4. The high pressure fuse as claimed in claim 2, wherein said elongated hole includes an acute positioning angle at the axial end.
5. The high voltage fuse device according to any one of claims 1 to 4, further comprising two electrical connections at both ends of the thermally conductive insulating plate for electrically connecting both ends of the fuse to the first and second wires, respectively, the electrical connections being encased between the thermally conductive insulating plate and the insulating thermal insulating film.
6. The high voltage fuse device according to any one of claims 1 to 4, further comprising a first resilient insulating sheath mounted over said fuse tube at said first end and a second resilient insulating sheath mounted over said fuse tube at said second end.
7. The high-voltage fuse arrangement according to any one of claims 1-4, characterized in that said thermally conductive insulating plate is made of a high temperature resistant inorganic dielectric material.
8. The high-voltage fuse device according to any one of claims 1 to 4, characterized in that the fuse tube is transparent.
9. A high-voltage terminal block, comprising a plurality of high-voltage protection devices according to one of claims 1 to 8 arranged in parallel.
10. An ozone generating unit, characterized in that it comprises a high-voltage terminal block according to claim 9.
11. An ozone generator comprising one or more ozone generating units according to claim 10.
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Cited By (1)
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CN114763252A (en) * | 2021-01-12 | 2022-07-19 | 北京科胜美科技有限公司 | High-voltage safety device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114763252A (en) * | 2021-01-12 | 2022-07-19 | 北京科胜美科技有限公司 | High-voltage safety device |
CN114763252B (en) * | 2021-01-12 | 2024-04-19 | 北京科胜美科技有限公司 | High-voltage safety device |
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