CN114763252B - High-voltage safety device - Google Patents
High-voltage safety device Download PDFInfo
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- CN114763252B CN114763252B CN202110035708.0A CN202110035708A CN114763252B CN 114763252 B CN114763252 B CN 114763252B CN 202110035708 A CN202110035708 A CN 202110035708A CN 114763252 B CN114763252 B CN 114763252B
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- high voltage
- fuse
- ground electrode
- ozone generator
- plate
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- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims abstract description 172
- 230000001681 protective effect Effects 0.000 claims abstract description 12
- 239000002245 particle Substances 0.000 claims abstract description 8
- 239000012530 fluid Substances 0.000 claims abstract description 6
- 230000001154 acute effect Effects 0.000 claims description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- 239000000919 ceramic Substances 0.000 claims description 3
- 239000003989 dielectric material Substances 0.000 claims description 3
- 239000010453 quartz Substances 0.000 claims description 3
- 239000012809 cooling fluid Substances 0.000 description 47
- 239000007789 gas Substances 0.000 description 37
- 238000004519 manufacturing process Methods 0.000 description 16
- 238000006243 chemical reaction Methods 0.000 description 15
- 238000005192 partition Methods 0.000 description 10
- 238000001816 cooling Methods 0.000 description 9
- 125000006850 spacer group Chemical group 0.000 description 9
- 238000004891 communication Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 230000007774 longterm Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
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- 239000004734 Polyphenylene sulfide Substances 0.000 description 2
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- 238000007664 blowing Methods 0.000 description 2
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- 238000007599 discharging Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000012806 monitoring device Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 229920000069 polyphenylene sulfide Polymers 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 230000001131 transforming effect Effects 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 239000006004 Quartz sand Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
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- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 210000002445 nipple Anatomy 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B13/00—Oxygen; Ozone; Oxides or hydroxides in general
- C01B13/10—Preparation of ozone
- C01B13/11—Preparation of ozone by electric discharge
- C01B13/115—Preparation of ozone by electric discharge characterised by the electrical circuits producing the electrical discharge
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B13/00—Oxygen; Ozone; Oxides or hydroxides in general
- C01B13/10—Preparation of ozone
- C01B13/11—Preparation of ozone by electric discharge
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Oxygen, Ozone, And Oxides In General (AREA)
Abstract
The invention provides a high voltage safety device for an ozone generator, which comprises a first lead positioned at a first end; a second wire at the second end; a protective tube; a thermally conductive insulating plate disposed within the protective tube; at least one insulating film covering the thermally conductive insulating plate to enclose a sealed cavity; a fuse extending in the sealed cavity, the fuse connecting the first and second wires; and extinguishing particles or extinguishing fluid contained within the protective tube. The invention also provides a high-voltage wiring row, an ozone generating unit and an ozone generator.
Description
Technical Field
The invention relates to the field of ozone generators, in particular to an overload protection technology of an ozone generator, and particularly relates to a high-voltage safety device for the ozone generator. The invention also relates to a related high-voltage wiring row, an ozone generating unit and an ozone generator.
Background
Ozone is a strong oxidizing agent and can be effectively sterilized, so that the ozone is widely applied to the fields requiring sterilization or disinfection, such as environmental protection, medical and health, water treatment, pharmacy, food preparation, cosmetic preparation and the like.
For this purpose, various ozone generators and related devices are currently proposed, which are typically implemented by using an electric discharge to generate a low temperature plasma gas.
Common types of ozone generators include tubular, tank or cabinet ozone generators. However, these ozone generators are often customized according to specific needs, and their overload protection components are not a major concern for development and have poor scalability. Moreover, these ozone generators are often large-scale equipment or accessories for large-scale equipment, and common ozone generators are often only selected for general or conventional overload protection components based on safety specifications, which cannot guarantee long-term stable operation and safety performance of the ozone generators.
The inventors are also aware of some expandable plate ozone generators, but the improvement of the expandable structure thereof tends to focus on the plate electrode structure, and lack improvement of the expandability of the overload protection member. Moreover, these plate-structured ozone generators also have problems in terms of long-term stable operation and safety performance.
In view of the above, there is a need to provide a high voltage safety device for an ozone generator that has the capability of long-term stable operation and high safety. In addition, it is desirable to provide a high voltage safety device that can be widely adapted to different ozone generators and that facilitates scalability of the ozone generators.
The above description is provided merely as a background for understanding the related art and is not admitted to be prior art.
Disclosure of Invention
The embodiment of the invention provides a high-voltage safety device for an ozone generator, such as a high-voltage safety device for a plate-type ozone generator. The high-voltage wiring row not only has strong long-term stable working capacity, but also has extremely high safety.
Furthermore, the high-voltage safety device of the embodiment of the invention is well adapted to various types of ozone generators, can be favorable for realizing good expandability of the ozone generators, and can be easily matched with the expansion of the plate electrode for expansion.
In addition, the embodiment of the invention also provides a high-voltage wiring row, an ozone generating unit and an ozone generator, such as a plate-type ozone generator, which have at least part of the effects.
According to a first aspect, there is provided a high voltage safety device for an ozone generator, comprising: a first wire at the first end; a second wire at the second end; a protective tube; a thermally conductive insulating plate disposed within the protective tube; at least one insulating film covering the thermally conductive insulating plate to enclose a sealed cavity; a fuse extending in the sealed cavity, the fuse connecting the first and second wires; and extinguishing particles or extinguishing fluid contained within the protective tube.
The high-voltage safety device for the ozone generator provided by the embodiment of the invention can have the capability of stably working for a long time and has extremely high safety. By way of explanation and not limitation, the use of a thermally conductive insulating plate on the one hand allows the high temperatures which are in severe conditions and which would normally cause the fuses to conduct heat away rapidly by means of said thermally conductive insulating plate, but also ensures that the thermally conductive insulating plate remains highly structurally stable; on the other hand, the fuse wire can also effectively conduct extremely high temperature possibly caused by overload failure of the fuse wire to the whole heat conducting insulating plate, so that the heat conducting insulating film is melted and causes extinguishing particles or extinguishing fluid to cover the fuse wire, and fire disaster is avoided or generated combustion is extinguished as soon as possible.
In one embodiment, the heat conductive insulating plate includes a plurality of elongated holes arranged at intervals in an axial direction and a spacer portion located between the plurality of elongated holes, and the fuse extends along the plurality of elongated holes and straddles the spacer portion. Thus, the fuse can be extended in the long hole and straddled the spacer, so that the working stability and the structural strength of the high-voltage safety device can be greatly improved.
Optionally, the plurality of elongated holes is an odd number. In a further embodiment, the fusible links extend along the plurality of elongated holes and ride across the spacer portion staggered on the top and bottom surfaces of the thermally conductive insulating plate. This can further balance fuse structure loading, providing greater operational stability and structural length.
In one embodiment, the elongated aperture includes a locating acute angle at the shaft end. The positioning of the acute angle can further increase the operational stability of the high-voltage fuse, which in particular allows a better alignment of the conductors and fuses at both ends.
In one embodiment, the high voltage fuse further comprises two electrical connections at both ends of the thermally conductive insulating plate for electrically connecting both ends of the fuse to the first and second wires, respectively. In a further embodiment, the electrical connection is encased between the thermally conductive insulating plate and the insulating film. Such a wrapped electrical connection can avoid the connection portion becoming the primary thermal conduction portion for fuse failure, which is believed to significantly improve the operational stability of the high voltage fuse. In a further embodiment, the electrical connection is a weld, such as a solder.
In one embodiment, the high voltage safety device further comprises a first elastic insulating sheath sleeved on the safety tube at the first end and a second elastic insulating sheath sleeved on the safety tube at the second end.
In one embodiment, the thermally conductive insulating plate is made of a high temperature resistant inorganic dielectric material, preferably ceramic.
In one embodiment, the protective tube is transparent, preferably a transparent quartz tube. This may provide an operator or monitoring device with better failure monitoring capabilities.
According to a second aspect, there is provided a high voltage line bank comprising a plurality of high voltage safeties according to any one of the embodiments of the present invention arranged in parallel.
According to a third aspect, an ozone generating unit is provided, characterized by comprising a high voltage wiring harness according to any one of the embodiments of the present invention.
According to a fourth aspect, an ozone generator is provided, characterized by comprising one or more ozone generating units according to any one of the embodiments of the invention.
Additional features and advantages of embodiments of the invention will be set forth in part in the detailed description which follows and in part will be readily apparent to those skilled in the art from that description.
Drawings
Embodiments of the present invention will hereinafter be described in conjunction with the appended drawings, wherein like or similar reference numerals denote like or similar elements, and wherein:
FIGS. 1A-1E illustrate various views of an ozone generator according to a first embodiment of the present invention;
Fig. 2A-2L illustrate various views of a ground electrode according to various embodiments of the present invention;
fig. 3A-3N illustrate various views of a ground electrode according to various embodiments of the present invention;
Fig. 4A to 4B show various views of a high-voltage discharge apparatus according to an embodiment of the present invention;
Fig. 5A to 5D show various views of a high voltage fuse in accordance with an embodiment of the present invention;
fig. 6A to 6C show various views of a high voltage wiring harness according to an embodiment of the present invention;
fig. 7A to 7C show various views of a mounting platform of an ozone generator device according to an embodiment of the invention;
fig. 8A to 8C show various views of an ozone generator device according to an embodiment of the present invention;
fig. 9A to 9E show various views of an ozone generator according to a second embodiment of the present invention.
List of reference numerals
1. An ozone generator device;
10. an ozone generator;
10', an ozone generator;
20. A plate-type ozone generating module; 200. a first surface; 202. a second surface; 205. an air inlet hole; 206. an air outlet hole;
20', a plate-type ozone generating module;
21. A ground electrode; 210. a contact surface; 211. a cooling fluid passage; 2114. a communication groove; 212. a micro airway; 2120. a constriction; 213. a first longitudinal air groove; 214. a second longitudinal air groove; 215. an air inlet hole; 216. an air outlet hole;
22. a ground electrode; 222. a micro airway; 2220. a constriction; 223. a first longitudinal air groove; 224. a second longitudinal air groove; 229. a receiving groove;
23. A ground electrode; 232. a micro airway; 2320. a constriction; 233. a first longitudinal air groove; 234. a second longitudinal air groove; 239. a receiving groove;
24. a ground electrode; 240. a contact surface; 242. a micro airway; 2420. an inflow section; 2421. an outflow section; 2424. a middle meandering section; 2426. a separator bar; 2427. a flared portion; 2429. a constriction; 243. a first longitudinal air groove; 244. a second longitudinal air groove; 245. an air inlet hole; 246. an air outlet hole;
25. a ground electrode; 252. a micro airway; 2520. an inflow section; 2521. an outflow section; 2524. a middle meandering section; 2526. a separator bar;
26. A ground electrode; 262. a micro airway; 2620. an inflow section; 2621. an outflow section; 2624. a middle meandering section; 2626. a separator bar;
30. a high-voltage wiring line;
32. A high voltage safety device; 321. a first wire, 322, a second wire, 323, a first elastic insulating sheath; 324. a second elastic insulating sheath; 325. a protective tube; 326. a thermally conductive insulating plate; 3260. 3262, 3264, long holes; 3261. 3263, 3265, acute positioning angles; 3266. 3267, a spacer; 3268. 3269, an electrical connection; 327. an insulating film; 328. a fuse; 329. extinguishing the particles;
33. A high-voltage wiring board; 335. an access location;
34. A high voltage bus;
35. a bracket; 351. 532, end support legs; 354. a transverse support plate; 355. a vertical support plate; 356. an accommodation space; 357. an insertion port; 358. a receiving cylinder;
36. A plug;
40. A high voltage discharge device; 42. a joint part; 44. a dielectric plate; 46. a high voltage electrode plate;
50. A partition plate; 51. a front panel; 52. a rear panel; 53. a top plate; 54. a U-shaped bottom shell; 541. a side plate; 542. a side plate; 543. a bottom plate;
50', a separator; 51', front panel; 52', a rear panel; 53', roof rail; 54', flanging; 55', bottom groove; 57', top recess; 58', bottom opening; 59', top opening;
61. Driving a variable frequency power supply; 62. a conversion transformer; 63. a resonant high voltage coil; 64. control the display unit; 65. a filter reactor; 66. controlling a power supply;
60', electrical components; 61', a driving variable frequency power supply; 62', a conversion transformer; 63', resonant high voltage coil; 64', a control display unit; 65', a filter; 66', control power supply;
70. A mounting platform; 71. a first cooling fluid pipe; 711. a first cooling fluid manifold; 72. a second cooling fluid pipe; 721. a second cooling fluid manifold; 73. a first air inlet pipe; 731. an air inlet branch pipe; 74. a second air outlet pipe; 741. an outlet branch pipe; 75. a stand; 750. 751, 752, 753, table mounting locations;
81. a cooling fluid inflow pipe; 82. a cooling fluid outflow pipe;
81', cooling fluid inflow nipple; 82', cooling fluid exits the pipe joint; 83', inlet pipe joint; 84', outlet pipe connection; 88', flowmeter connector;
91. a first fan; 92. a second fan, 93 and a plug; 94. an air switch;
90', forced air supply device; 91', top hanging plate; 92', bottom leg; 96', power supply terminals.
Detailed Description
The present invention will be described in further detail with reference to the following detailed description and the accompanying drawings, in order to make the objects, technical solutions and advantages of the present invention more apparent. The exemplary embodiments of the present invention and the descriptions thereof are used herein to explain the present invention, but are not intended to limit the invention.
In the description herein with respect to the "ground electrode" and the "high-voltage discharge device" and the plate-like member thereof, the "surface" refers to the side of the extending surface of the plate, and may also be referred to as the "(plate) surface", without being limited to a plane and may have different heights (e.g., concave or convex) on the same "surface"; "side" refers to the narrow side of the panel that is not the top or bottom.
In various embodiments of the present invention, an ozone generator, particularly an ozone generator based on a plate-type ozone generating module, and related ozone generator components are provided. The plate-type ozone generating module of the ozone generator may include a plurality of ground electrodes of stacked plate-type structure and at least one high-voltage discharge device positioned between the adjacent ground electrodes.
In some embodiments of the invention, the ozone generator, in particular the plate-type ozone generating module of the ozone generator based on the plate-type ozone generating module, is expandable. For example, in some embodiments, the ozone generator may be modular, e.g., an integrated ozone generator module internally configured with electrical components for self-contained use with a plate-type ozone generating module having a certain expansion capability. Thus, in some embodiments, an ozone generator device having a plurality of scalable integrated ozone generator modules may be provided. In other embodiments, the ozone generator component, such as the ground electrode, the high-voltage safety device and the wiring row, of the embodiment of the invention can be applied to a rack-mounted ozone generator, such as a plate-type ozone generating module, which is mounted on a rack in an open manner, and the electrical elements are configured according to the load of the actually mounted plate-type ozone generating module.
In some embodiments of the present invention, an ozone generator, particularly an ozone generator based on a plate-type ozone generating module, such as non-expandable, may be used in portable small enclosure applications.
Reference will now be made to the embodiments illustrated in the drawings.
Referring to fig. 1A-1E, a module integrated ozone generator 10 is shown. In some embodiments, a plurality of the module integrated ozone generator 10 can be used as an expandable module for the ozone generator device 1, as described below in connection with fig. 7A-7C and fig. 8A-8C. In other embodiments, the module integrated ozone generator 10 can be used alone, for example as a 3kg level ozone generator, which is relatively portable compared to conventional large scale equipment.
With continued reference to fig. 1A-1E, the ozone generator 10 can include a plate-type ozone generating module 20. As shown in fig. 1A, the plate-type ozone generating module 20 may include a plurality of stacked ground electrodes, a plurality of high-voltage discharging devices disposed between the plurality of stacked ground electrodes, and a high-voltage wiring harness 30, the high-voltage wiring harness 30 including a plurality of high-voltage safety devices disposed in parallel and electrically connected to the plurality of high-voltage discharging devices, for example, through a plug 36 (as shown in fig. 8B). The ground electrode, the high voltage discharge device, the high voltage fuse, and the high voltage wiring harness 30 may have various configurations. The ground electrodes 21, 22, 23, 24, 25, 26 according to some embodiments of the present invention are shown, for example, in fig. 2A-2L and fig. 3A-3N. The high-voltage discharge device 40 according to the embodiment of the present invention is shown, for example, in fig. 4A to 4B. A high voltage fuse 32 according to an embodiment of the present invention is shown, for example, in fig. 5A-5D. The high voltage wiring harness 30 according to the embodiment of the present invention is shown in fig. 6A to 6C, for example.
With continued reference to fig. 1A-1E, the ozone generator 10 can further include a housing, a baffle 50 horizontally mounted within the housing, and at least electrical components for powering the plate ozone generating module 20. In an embodiment of the invention, the electrical components power the plate ozone generating module 20, more specifically the high voltage discharge device 40, for example by electrically connecting the high voltage wiring harness 30. As shown in fig. 1B, the plurality of ground electrodes and the plurality of high-voltage discharge devices of the plate-type ozone generating module are stacked in the longitudinal direction of the tank. In the illustrated embodiment, the plurality of stacked ground electrodes includes a first end ground electrode, a second end ground electrode, and at least one intermediate ground electrode (e.g., 28). As shown in fig. 1B and 1C, the first end ground electrode has an air inlet aperture 205 and an air outlet aperture 206 in the end face, the air inlet aperture 205 and the air outlet aperture 206 being provided at the rear end of the ozone generator, for example for connecting an air inlet tube and an air outlet tube, as described further below. Although in the illustrated embodiment, the inlet aperture 205 is to the left of the drawing of FIG. 1C and the outlet aperture 206 is to the right of the drawing of FIG. 1C, alternatives are contemplated as appropriate.
In the embodiment shown in fig. 1A to 1E, the plate ozone generating module 20 and the self-contained electrical components in the module integrated ozone generator 10 are integrated within the housing. As shown in the exploded view of the ozone generator 10 of fig. 1B, the housing can include a front panel 51, a rear panel 52, a top panel 53, a U-shaped bottom shell 54, and a pair of side panels (one of which is not labeled and is removed in fig. 1B to show the interior components of the housing). As shown in fig. 1B, the U-shaped bottom shell 54 may include a pair of side plates for abutting against the sides of the plate ozone generating module 20 and a bottom plate spaced apart from the bottom of the plate ozone generating module 20. Thereby, a longitudinal accommodation space for accommodating the cooling fluid inflow pipe 81 and the cooling fluid outflow pipe 82 of the plate-type ozone generating module 20 of the module-integrated ozone generator 10 is formed between the U-shaped bottom case 54 and the plate-type ozone generating module 20. Although in the illustrated embodiment the cooling fluid inflow tube 81 is to the left of the drawing of fig. 1C and the cooling fluid outflow tube 82 is to the right of the drawing of fig. 1C, alternatives are conceivable as the case may be. Alternatively, the side plates 541 and 542 of the U-shaped bottom chassis 54 may be fastened to the plate-type ozone generating module 20 by tightening screws.
Further, as shown in fig. 1A, 1B and 1D, the partition 50 may be installed in a case to partition an electric chamber and a gas generation chamber isolated from each other in the case. For example, the partition 50 may be horizontally installed in the case to partition an upper chamber serving as an electric chamber in which the plate-type ozone generating module 20 is installed and a lower chamber serving as a gas generating chamber in which a plurality of electric components are installed. In some embodiments, the baffle 50 is mounted within the enclosure such that the electrical and gas generating chambers are electromagnetically isolated from each other. In some embodiments, the spacer 50 may be made of a non-metallic shielding material. Further, the enclosure may also include a front end shield, a rear end shield, a pair of side shields, and/or a top shield (not shown) made of a non-metallic shielding material disposed at least within the electrical compartment. The guard plate may be formed separately. Alternatively, the guard plate may be integrated in the front, rear or side panels, or the front, rear or side panels may have a guard plate function, for example being at least partially made of a non-metallic shielding material or having a shielding layer. The present inventors have found that by providing such a shielding structure, a plate-type ozone generating module having a plurality of stacked ground electrodes and high-voltage discharge units can be provided with a highly stable operation capability, which may otherwise cause a problem of low ozone gas production rate.
Optionally, the partition 50 is mounted within the housing such that the electrical and gas generating chambers are moisture and/or explosion-proof from each other. This can further improve the stable gas production capacity of the ozone generator and the safety protection capacity of the ozone generator.
With continued reference to fig. 1A-1E, the electrical components may include a drive variable frequency power supply 61, a conversion transformer 62 electrically connected to the drive variable frequency power supply 61, and a resonant high voltage coil 63 electrically connected to the conversion transformer 62. In some embodiments, the resonant high voltage coil 63 is connected to the high voltage bus bar 30, for example, by a high voltage bus. In some embodiments, the current output by the variable frequency power supply 61 is boosted in two stages through the converter transformer 62 and the resonant high voltage coil 63 to achieve the high voltage required by the plate ozone generating module 20.
In some embodiments, the electrical components may also include associated electrical components for controlling the component. For example, as shown in fig. 1B, the electrical components may further include a filter unit connected to the driving variable frequency power source, a control power source 66 connected to the filter unit, and a control display unit 64 connected to the control power source 66. In the embodiment shown, the filter unit is for example a filter reactor 65. By arranging the filter unit in the electrical connection line, the control power supply can be obtained by the driving power supply and still work normally, avoiding that the control power supply is provided by a separate line or that additional voltage transforming and rectifying means are arranged for the control power supply.
In some embodiments, the driving variable frequency power supply 61 may shield the resonant high voltage coil 63 and/or the switching transformer 62 from the control display unit 64. As shown in fig. 1A to 1E, the driving variable frequency power supply 61 may be disposed between the control display unit 64 and the resonant high voltage coil 63 and/or the conversion transformer 62. By means of this construction, the resonance influence of the resonant high-voltage coil and/or the converter transformer on the control unit is avoided to a maximum extent.
To achieve an efficient and balanced cooling effect, in the embodiment shown in fig. 1A to 1E, the ozone generator 10 may further comprise a first fan 91 arranged in the upper chamber for blowing air outwards; and an inwardly drawn second fan 92 disposed in the upper chamber. As shown in fig. 1E, the first fan 91 and the second fan 92 are disposed on the top of the upper chamber, i.e., the ceiling. In the illustrated embodiment, the first fan 91 is opposite the drive variable frequency power supply 61.
As shown in fig. 1C, the electrical components may also comprise power supply elements provided in the ozone generator connected to the drive frequency conversion unit, such as an aviation-grade plug 93 and an air switch 94. In some embodiments, the power supply element may directly supply power to the first and second fans, or may indirectly supply power by driving the frequency conversion unit. In the illustrated embodiment, the electrical connection lines are not shown, but may be provided as desired
Referring to fig. 7A to 7C and fig. 8A to 8C in combination, an embodiment of a modular ozone generator device 1 is described. The ozone generating device 1 may for example comprise a plurality of module integrated ozone generators 10 as described in the embodiments shown in fig. 1A to 1E. Here, each integrated ozone generator 10 may be used as an integrated ozone generator module of the ozone generating device 1.
Referring in particular to fig. 7A to 7C, the modular ozone generator device 1 may further comprise a mounting platform 70. In the illustrated embodiment, the mounting platform 70 includes a gantry 75, a plurality of table top mounting locations 750, 751, 752, 753 (4 in the illustrated embodiment) disposed on the gantry 75. The apparatus may further comprise a first cooling fluid pipe 71, a second cooling fluid pipe 72, a first air inlet pipe 73, a second air outlet pipe 74. As shown in fig. 8A-8C, each mounting mesa 750, 751, 752, 753 is used to mount one of the integrated ozone generator modules 10.
Referring to fig. 7A-7C and 8A-8C in combination, the first cooling fluid tube 71 is shared by the plurality of integrated ozone generator modules 10 and is used to supply cooling fluid to the plate ozone generating module 20 of the plurality of integrated ozone generator modules 10; the second cooling fluid duct 72 is shared by the plurality of integrated ozone generator modules 10 and is adapted to receive cooling fluid from the plate ozone generating module 20 of the plurality of integrated ozone generator modules 10.
As shown in fig. 7A-7C, the first and second cooling fluid pipes 71, 72 are mounted parallel to each other and perpendicular to the mesa mounting locations 750, 751, 752, 753 below the plurality of integrated ozone generator modules 10 and may be supported by a stand 74. In some embodiments, the first and second cooling fluid pipes 71, 72 may each have selectively expandable or closable end mounts. As shown in fig. 7B, the first cooling fluid pipe 71 and the second cooling fluid pipe 72 may have a connection portion at right ends and a closed left end; it is contemplated that an extended connection may be provided at the right and/or left end, thus allowing for the formation of a device having multiple mounting platforms.
As shown in fig. 7A to 7C, the apparatus may further include a plurality of first cooling fluid branch pipes 711 connected to the first cooling fluid pipe 71 and a plurality of second cooling fluid branch pipes 721 connected to the second cooling fluid pipe 72. The first cooling fluid branch 711 is for example connected to the cooling fluid inflow 81 of the corresponding integrated ozone generator module 10. The second cooling fluid branch 721 is, for example, connected to the cooling fluid outflow 82 of the corresponding integrated ozone generator module 10. In the illustrated embodiment, the first cooling fluid manifold 711 has a shorter extension than the second cooling fluid manifold 721, which facilitates uniform flow of cooling fluid.
Referring to fig. 7A to 7C and 8A to 8C in combination, the first gas inlet pipe 73 is shared by the plurality of integrated ozone generator modules 10 and is used to supply the reaction gas to the plate-type ozone generating module 20 of the plurality of integrated ozone generator modules 10, and the second gas outlet pipe 74 is shared by the plurality of integrated ozone generator modules 10 and is used to receive the generated gas, i.e., ozone, from the plate-type ozone generating module 20 of the plurality of integrated ozone generator modules 10.
As shown in fig. 7A to 7C, the first air inlet pipe 73 and the second air outlet pipe 74 are parallel to each other and mounted at the rear of the plurality of integrated ozone generator modules 10 perpendicular to the mesa mounting locations 750, 751, 752, 753. In some embodiments, the first air inlet tube 73 and the second air outlet tube 74 may each have an end mounting portion that may be selectively expandable or closable. As shown in fig. 7B, the first air inlet pipe 73 and the second air outlet pipe 74 may have a connecting portion at a right end and a left end closed; it is contemplated that an extended connection may be provided at the right and/or left end, thus allowing for the formation of a device having multiple mounting platforms.
As shown in fig. 7A to 7C, the apparatus may further include a plurality of inlet branch pipes 731 connected to the first inlet pipe 73 and a plurality of outlet branch pipes 741 connected to the second outlet pipe 74. The inlet branch 731 is for example connected to the inlet aperture 205 of the corresponding integrated ozone generator module 10. The outlet branch 741 is connected to the outlet holes 206 of the corresponding integrated ozone generator module 10, for example. In the illustrated embodiment, the inlet branch 731 and the outlet branch 741 have the same extension length, which can provide stable gas production.
As previously described, the plate-type ozone generating module 20 may include stacked ground electrodes and a high-voltage discharge device disposed between the ground electrodes.
Referring to fig. 2A to 2H, various embodiments of a ground electrode according to embodiments of the present invention are described.
Fig. 2A to 2D show a ground electrode 21 according to an embodiment of the present invention. The ground electrode 21 includes a plate body having a first surface 200, a second surface 202, a first side and a second side, and a cooling fluid passage 211 formed inside the plate body. The cooling fluid passage 211 may include a drilled hole formed inside the plate body and a communication groove 2114 communicating with the adjacent drilled hole, so that, for example, a single-circuit meandering cooling fluid line may be formed in the ground electrode 21. Alternatively, a cooling fluid passage communicating with the adjacent ground electrode may be formed, for example, by means of the communication groove 2114. Alternatively, the bore may be selectively closed or opened to form a bottom (or top) port for the flow of cooling fluid into or out of the ground electrode. The specific structure and function of the cooling fluid channels are not described in detail herein.
With continued reference to fig. 2A-2D, in the illustrated embodiment, the plate body has a contact surface 210 within at least one of the first and second surfaces (in the illustrated embodiment, first surface 200) for abutting a high voltage discharge device and a plurality of laterally juxtaposed micro air channels 212 recessed from the contact surface 210. In the illustrated embodiment, the contact surface 210 and micro-airways 212 may be formed, for example, in a recessed surface region of a plate body. In the illustrated embodiment, the ground electrode 21 may further include a first longitudinal air groove 213 at a first side and a second longitudinal air groove 214 at a second side. In the illustrated embodiment, the first and second longitudinal air grooves 213, 214 are countersinks.
With continued reference to fig. 2A-2D, each micro air passage 212 may extend from the first longitudinal air slot 213 to a second longitudinal air slot 214 and have a constriction 2120 adjacent to the second longitudinal air slot 214.
Thus, the ground electrode of the embodiment of the present invention has a highly integrated plate-like structure. In addition, compared with the method of improving the gas production rate by improving the flow area of the micro-channels as much as possible and ensuring the uniform distribution of the channels as much as possible to ensure the uniform gas flow so as to improve the gas production rate under the visual concept, surprisingly, the embodiment of the invention can obtain higher ozone preparation efficiency by arranging the constriction part which locally reduces the flow area of the micro-channels and appears to cause unstable gas flow.
As shown in fig. 2A-2D, the constriction comprises a necked-down section, preferably an arcuate necked-down section having symmetrical arcuate edges. Optionally, the necking ratio of the necking segments is between 1:2.5 and 1:15, preferably between 1:5 and 1:10, providing a greatly narrowed necking ratio can provide more efficient ozone production efficiency. Optionally, the ratio of the length of the necked-down segment to the length of the micro-airways is between 1:5 and 1:20.
As shown in fig. 2A-2D, the constriction further comprises a small diameter section 2122 connecting the necked-down section and the second longitudinal air groove, preferably the small diameter section is a straight section or a micro-expanded section. The length of the minor diameter section is substantially less than the length of the necked section, e.g., the ratio of the length of the minor diameter section to the length of the necked section is less than 1:10. Surprisingly, the provision of such small diameter sections of smaller length can be advantageous for further improving ozone production efficiency, by way of explanation and not limitation, it is hypothesized that such small diameter sections can facilitate rapid removal of the ozone that has been produced, while the necked down sections in turn allow the reaction oxygen to react sufficiently to produce ozone by discharge.
In the embodiment shown in fig. 2A to 2D, the ground electrode 21 is a first end ground electrode, for example, a start ground electrode. The plate body of the first end ground electrode 21 has the contact surface 210 and the micro air passage 212 only on the first surface 200, and the second surface of the plate body constitutes an end surface.
As shown in fig. 2D, the plate body of the first end ground electrode 21 further includes an air inlet aperture 215 on the first side and extending from the second surface 202 toward the first surface 200, and an air outlet aperture 216 on the second side and extending from the second surface 202 toward the first surface 200. In the embodiment shown, the air inlet holes 215 are arranged offset to the first longitudinal air slot 213, i.e. in a planar projection the air inlet holes 215 are located outside the first longitudinal air slot 213. In the illustrated embodiment, the gas outlet holes 216 are offset from the second longitudinal gas slots 214.
As shown in fig. 2C, the plate body of the first end ground electrode 21 further includes at least one (e.g., a pair of) first elongated holes 217 for communicating the air inlet holes 215 and the first longitudinal air grooves 213, and at least one (e.g., a pair of) second elongated holes 218 for communicating the second longitudinal air grooves 214 and the air outlet holes 216. In the illustrated embodiment, the pair of first elongated holes 217 are symmetrically disposed with respect to the transverse center axis of the ground electrode; the pair of second elongated holes 218 are symmetrically disposed with respect to the transverse center axis of the ground electrode. As best shown in fig. 2B, the first elongated holes are parallel and offset from the first longitudinal air slots. In the illustrated embodiment, the first longitudinal air slot 213 is located at a first height in the first surface 200 and the first elongated aperture 217 is located at a second height in the first surface 200 that is greater than the first height. As best shown in fig. 2B, the second elongated holes 218 are disposed parallel and offset from the second longitudinal air slots 214. The second longitudinal air slot 214 is located at a third height (e.g., level with the first longitudinal air slot) in the first surface 200, and the second elongated hole 218 is located at a fourth height (e.g., level with the first elongated hole) higher than the third height in the first surface 200.
As shown in fig. 2B, the plate body may further include a drilled hole for communicating the long hole and the inlet/outlet holes, which may be parallel to the longitudinal air grooves.
With continued reference to fig. 2E-2H, a ground electrode 22 is shown in accordance with another embodiment of the present invention. The ground electrode 22 includes a plate body having a first surface 200, a second surface 202, a first side and a second side, and a cooling fluid passage formed inside the plate body.
With continued reference to fig. 2E-2H, in the illustrated embodiment, the plate body has a contact surface within at least one of the first and second surfaces (first surface 202 in the illustrated embodiment) for abutting a high voltage discharge device and a plurality of laterally juxtaposed micro air channels 222 recessed from the contact surface. In the embodiment, the contact surface and micro air channels 222 may be formed in a surface depression of the plate body, for example. In the illustrated embodiment, the ground electrode 21 may further include a first longitudinal air groove 223 on a first side and a second longitudinal air groove 224 on a second side. In the illustrated embodiment, the first longitudinal air groove 223 and the second longitudinal air groove 224 are countersinks.
With continued reference to fig. 2E-2H, each micro air passage extends from the first longitudinal air slot to a second longitudinal air slot and has a narrowed portion 2220 adjacent to the second longitudinal air slot.
In the embodiment shown in fig. 2E to 2H, the ground electrode 22 is a second end ground electrode, for example, a distal ground electrode, and the plate body has the contact surface and the micro air channels only on the second surface 202, and the first surface of the plate body forms an end surface.
The ground electrode 22 has similar contact surfaces, micro air passages and longitudinal air grooves, which differ from the ground electrode 21 mainly in that the contact surfaces, micro air passages and longitudinal air grooves of the ground electrode 22 are formed in the second surface 202. Alternatively, the surface recessed region of the ground electrode 22 is deeper. The ground electrode 22 has no air inlet holes and no air outlet holes as compared with the ground electrode 21.
In the illustrated embodiment, the ground electrode 22 may further include a receiving groove 229 in the second surface for receiving a tab portion of a high voltage discharge device.
In addition, with reference to fig. 2I to 2L, an embodiment of a ground electrode according to an embodiment of the present invention is described.
Fig. 2I to 2L show a ground electrode 23 according to an embodiment of the present invention. The ground electrode 23 includes a plate body having a first surface 200, a second surface 202, a first side and a second side, and a cooling fluid passage formed inside the plate body.
With continued reference to fig. 2I-2L, in the illustrated embodiment, the plate body has a contact surface within at least one of the first and second surfaces (first surface 200 and second surface 202 in the illustrated embodiment) for abutting a high voltage discharge device and a plurality of laterally juxtaposed micro air channels 232 recessed from the contact surface. In such embodiments, the contact surface and micro air channels 232 may be formed, for example, in a recessed surface region of the plate body. In the illustrated embodiment, the ground electrode 21 may further include a first longitudinal air groove 233 on a first side and a second longitudinal air groove 234 on a second side.
With continued reference to fig. 2I-2L, each micro air passage extends from the first longitudinal air slot 233 to the second longitudinal air slot 234 and has a constriction 2320 adjacent to the second longitudinal air slot 234.
The ground electrode 23 in the embodiment shown in fig. 2I-2L may be a center ground electrode, which may have a first surface similar to the ground electrode 21 and a second surface similar to the ground electrode 22. Thus, the ground electrode 23 has similar contact surfaces, micro air passages and longitudinal air grooves; the difference is that the contact surface of the ground electrode 23, the micro air passage, and the longitudinal air groove are formed in both surfaces.
In addition, in the embodiment shown in fig. 2I to 2L, the longitudinal air grooves are through grooves.
The ground electrode 23 may further include a receiving groove 239 in the second surface for receiving a connector portion of the high-voltage discharge device, similar to the ground electrode 22.
Although not shown in the figures, in some embodiments a ground electrode set for an ozone generator is provided that includes a plurality of ground electrodes, including the first end ground electrode, the second end ground electrode, and a center intermediate ground electrode described above, stacked, such as the embodiments shown in fig. 2A-2L. In these embodiments, the first longitudinal air grooves of the pair of end ground electrodes and the optional intermediate ground electrode are in communication in the stacking direction, and the second longitudinal air grooves of the pair of end ground electrodes and the optional intermediate ground electrode are in communication in the stacking direction.
In a preferred embodiment, in planar projection, the first longitudinal groove and the offset first elongated hole of the first end electrode are located in the envelope of the first longitudinal groove of the second end electrode or the intermediate electrode, and the second longitudinal groove and the offset second elongated hole of the first end electrode are located in the envelope of the second longitudinal groove of the second end electrode or the intermediate electrode. This can improve the gas production efficiency.
Although not shown in the drawings, in some embodiments a plate-type ozone generating module is provided that includes a plurality of the above-described ground electrodes stacked and a plurality of high-voltage discharge devices located between adjacent ground electrodes. In a preferred embodiment, in planar projection, the first longitudinal groove and the offset first elongated hole of the first end electrode are located in the envelope of the first longitudinal groove of the second end electrode or the intermediate electrode, and the second longitudinal groove and the offset second elongated hole of the first end electrode are located in the envelope of the second longitudinal groove of the second end electrode or the intermediate electrode. This can improve the gas production efficiency. In a further preferred embodiment, the first and second elongated holes of the first end ground electrode are located outside the envelope of the high-voltage discharge device in planar projection. This can greatly improve the gas production efficiency.
Referring to fig. 3A to 3H, various embodiments of a ground electrode according to embodiments of the present invention are described.
Fig. 3A-3D illustrate a ground electrode 24 according to one embodiment of the invention. The ground electrode 24 includes a plate body having a first surface, a second surface, a first side and a second side, and a cooling fluid passage formed inside the plate body.
In the embodiment shown in fig. 3A to 3D, the plate body has a contact surface 240 for abutting against a high voltage discharge device in at least one of the first surface and the second surface (here, the first surface), and at least one micro air channel 242 formed recessed from the contact surface.
The ground electrode 24 may also include a first longitudinal air slot 243 on a first side and a second longitudinal air slot 244 on a second side. In the illustrated embodiment, the first and second longitudinal air slots 243, 244 are countersinks.
In the embodiment shown in fig. 3A to 3D, the micro air channels 242 extend zigzag from the first longitudinal air grooves 243 to the second longitudinal air grooves 244. Thus, the ground electrode of the embodiment of the present invention has a highly integrated plate-like structure. In addition, compared with the method of improving the flow area of the micro-channel as much as possible to improve the gas production rate and ensuring that the straight channels are uniformly arranged in parallel as much as possible to ensure uniform gas flow to improve the gas production rate under the visual concept, surprisingly, the embodiment of the invention is provided with the micro-air channels which extend in a zigzag way, which is seemingly caused by the fact that the micro-channel and the flow area thereof cannot be uniformly distributed, so that the more efficient ozone preparation efficiency can be obtained.
In the embodiment shown in fig. 3A-3D, the micro air channel 242 may include an inflow segment 2420 adjacent the first longitudinal air slot, an outflow segment 2421 adjacent the second longitudinal air slot, and a middle tortuous segment 2424 between the inflow and outflow segments.
In the embodiment shown in fig. 3A-3D, the intermediate meandering segment 2424 has a flared portion 2427, such as an arcuate flared portion, adjacent the inflow segment and/or a narrowed portion 2428, such as an arcuate narrowed portion, adjacent the outflow segment. Surprisingly, it has been found that ozone production efficiency can be effectively improved by means of a flaring connected to the narrower inflow section and a constriction connected to the narrower outflow section.
In the embodiment shown in fig. 3A-3D, the inflow section 2420 and the outflow section 2421 are rotationally symmetrical. Furthermore, the intermediate meandering section 2424 has a rotationally symmetrical shape with respect to itself. In the embodiment shown in fig. 3A to 3D, the spin centers of the inflow section and outflow section coincide with the spin center of the middle meandering section. The rotationally symmetrical structure of the tortuous and extended micro air passage can further improve the ozone preparation efficiency.
In the embodiment shown in fig. 3A-3D, the middle meandering segment 2424 comprises a plurality of longitudinal straight segments (here 3) and at least one transverse curved segment (here two) connecting adjacent longitudinal straight segments. The intermediate curved section 2424 is shown to be generally inverted S-shaped. As shown in the figure, the flow-facing surfaces of the middle zigzag sections are all arc-shaped.
In the embodiment shown in fig. 3A to 3D, the middle meandering section 2424 includes a separation bar 2426 extending along the middle meandering section 2424 at a widthwise midline of the middle meandering section 2424. Optionally, the separator bar extends along substantially the entire length of the intermediate meandering segment and is spaced apart from the inflow segment and the outflow segment, for example in the range of 10% (±8%) to 90% (±8%) of the intermediate meandering segment. Optionally, the separator strip is configured to be capable of being placed in close proximity to a high voltage discharge device. In these embodiments, the arrangement of the end points of the dividing strip adjacent to the inflow section and the outflow section is seemingly causing uneven airflow and achieving more efficient ozone production.
In the embodiment shown in fig. 3A-3D, the middle meandering segment 2424 has a wider width and a smaller depth than the inflow segment 2420 and/or the outflow segment 2421. Preferably, the ratio of the width of the intermediate meandering section to the inflow section and/or outflow section is greater than 2:1, preferably between 3:1 and 10:1. Optionally, the ratio of the depth of the intermediate meandering section to the inflow section and/or outflow section is less than 1:2, preferably between 1:3 and 1:10. Such width/depth ratio can effectively achieve higher gas production efficiency.
In the embodiment shown in fig. 3A to 3D, the ground electrode 24 is a first end ground electrode, the plate body of the first end ground electrode has the contact surface and the micro air passage only on the first surface, and the second surface of the plate body forms an end surface.
In the embodiment shown in fig. 3A to 3D, the plate body of the first end ground electrode 24 further includes an air inlet hole 245 located at the first side and extending from the second surface toward the first surface, and an air outlet hole 246 located at the second side and extending from the second surface toward the first surface. In the illustrated embodiment, the inlet holes 245 and outlet holes 246 extend through the plate body and communicate with the longitudinal air slots. For example, the inlet aperture 245 intersects the first longitudinal air slot 243 such that the outer longitudinal edge of the first longitudinal air slot 243 extends through the diameter of the inlet aperture 245, and the outlet aperture 246 intersects the second longitudinal air slot 244 such that the outer longitudinal edge of the second longitudinal air slot 244 extends through the diameter of the outlet aperture 246.
Referring to fig. 3E to 3H, a ground electrode 25 of another embodiment is shown. The ground electrode 25 is a second end ground electrode, and the plate body of the second end ground electrode has the contact surface and the micro air channel only on the second surface, and the first surface of the plate body forms an end surface.
Similar to the ground electrode 24, the ground electrode 25 also has micro air passages 252 extending meandering from the first longitudinal air groove to the second longitudinal air groove. Similarly, the micro air passage 252 may include an inflow segment 2520 adjacent the first longitudinal air slot, an outflow segment 2521 adjacent the second longitudinal air slot, and an intermediate tortuous segment 2524 between the inflow and outflow segments. Similarly, the intermediate meandering segment 2524 includes a dividing strip 2526 extending along the intermediate meandering segment 2524 at a width centerline of the intermediate meandering segment 2524. The difference is that these micro-airway related features are formed at the second surface.
The micro air passages and longitudinal air grooves of the ground electrode 25 may have similar micro air passages and longitudinal air grooves as the ground electrode 24, but are flip symmetrical. The difference is that the ground electrode 25 does not have an inlet/outlet hole. Further, the ground electrode 25 may further include a receiving groove in the second surface for receiving the tab portion of the high-voltage discharge device.
In addition, referring to fig. 3I to 3N, an embodiment of the ground electrode 26 according to an embodiment of the present invention is described. The ground electrode 26 is a center ground electrode that may have a first surface similar to the ground electrode 24 and a second surface similar to the ground electrode 25. Thus, the ground electrode 26 has similar contact surfaces, micro-airways and longitudinal air grooves; the difference is that the contact surface of the ground electrode 26, the micro air passage, and the longitudinal air groove are formed in both surfaces. Thus, the first and second surfaces of the ground electrode 26 each have micro air passages 262 extending meandering from the first longitudinal air groove to the second longitudinal air groove. The micro air passage 262 may include an inflow segment 2620 adjacent the first longitudinal air slot, an outflow segment 2621 adjacent the second longitudinal air slot, and an intermediate tortuous segment 2624 between the inflow and outflow segments.
In addition, in the embodiment shown in fig. 3I to 3N, the longitudinal air grooves are through grooves.
The ground electrode 26 may further include a receiving groove in the second surface for receiving the terminal portion of the high-voltage discharge device, similar to the ground electrode 25.
Although not shown in the figures, in some embodiments a ground electrode set for an ozone generator is provided that includes a plurality of ground electrodes, including the first end ground electrode, the second end ground electrode, and a center intermediate ground electrode described above, stacked, such as the embodiments shown in fig. 3A-3N. In these embodiments, the first longitudinal air grooves of the pair of end ground electrodes and the optional intermediate ground electrode are in communication in the stacking direction, and the second longitudinal air grooves of the pair of end ground electrodes and the optional intermediate ground electrode are in communication in the stacking direction.
In a preferred embodiment, in a planar projection, the first longitudinal recess of the first end electrode and the air inlet aperture are located in the envelope of the first longitudinal recess of the second end electrode or the intermediate electrode, and the second longitudinal recess of the first end electrode and the air outlet aperture are located in the envelope of the second facing recess of the second end electrode or the intermediate electrode. This can improve the gas production efficiency.
Although not shown in the drawings, in some embodiments a plate-type ozone generating module is provided that includes a plurality of the above-described ground electrodes stacked and a plurality of high-voltage discharge devices located between adjacent ground electrodes.
Referring to fig. 4A and 4B, a high voltage discharge apparatus 40 according to an embodiment of the present invention is shown. In the illustrated embodiment, the high voltage discharge device 40 may include a tab portion 42 for electrically connecting the high voltage safety device (e.g., by way of a plug connector), a high voltage electrode plate 46, and a pair of dielectric plates 44 on either side of the electrode plate.
In some embodiments, the high voltage discharge device 40 is used to generate a high voltage corona discharge to cause the gas to react in the micro-airways of the ground electrode to generate ozone. The principle and the component composition of the high-voltage discharge device are not described in detail here.
In some embodiments, the high voltage discharge device 40 may have a width wider than the contact surface of the ground electrode, thereby extending into and partially covering the longitudinal air grooves on both sides.
Referring to fig. 5A-5D, an embodiment of a high voltage safety 32 for an ozone generator is shown. The illustrated high voltage fuse 32 may include a first wire 321 at a first end; a second wire 322 at the second end; a fuse tube 325; a thermally conductive insulating plate 326 disposed within the fuse tube 325; at least one sheet (illustrated as a sheet of circumferentially fully wrapped) of insulating thermal barrier film 327; a fuse 328 extending within the sealed cavity and connecting the first and second wires, and extinguishing particles 329 or extinguishing fluid contained within the fuse tube 325. The extinguishing particles 329 are, for example, quartz sand. In the illustrated embodiment, the high voltage fuse 32 may further include a first resilient insulating sheath 323 over the fuse tube at the first end and a second resilient insulating sheath 324 over the fuse tube at the second end.
As shown in fig. 5A and 5C, the at least one insulating thermal insulation film 327 covers the thermally conductive insulating plate 326 to enclose a sealed cavity. Therefore, the high-voltage safety device for the ozone generator can have long-term stable working capacity and extremely high safety. By way of explanation and not limitation, the use of a thermally conductive insulating plate on the one hand allows the high temperatures which are in severe conditions and which would normally cause the fuses to conduct heat away rapidly by means of said thermally conductive insulating plate, but also ensures that the thermally conductive insulating plate remains highly structurally stable; on the other hand, the fuse wire can also effectively conduct extremely high temperature possibly caused by overload failure of the fuse wire to the whole heat conducting insulating plate, so that the heat conducting insulating film is melted and causes extinguishing particles or extinguishing fluid to cover the fuse wire, and fire disaster is avoided or generated combustion is extinguished as soon as possible.
As shown in fig. 5D, the heat conductive insulating plate 326 may include a plurality of long holes 3260, 3262, 3264 (for example, an odd number, here, 3) arranged at intervals in the axial direction and a spacing portion 3266, 3267 between the plurality of long holes. In some embodiments, the fuse extends along the plurality of elongated holes and straddles the spacer. Thus, the fuse can be extended in the long hole and straddled the spacer, so that the working stability and the structural strength of the high-voltage safety device can be greatly improved. In the embodiment shown in fig. 5C, the fusible links extend along the plurality of elongated holes and ride across the spacers at the top and bottom surfaces of the thermally conductive insulating plate in an alternating fashion. This can further balance fuse structure loading, providing greater operational stability and structural length.
As shown in fig. 5D, the elongated holes 3260, 3262, 3264 may include locating acute angles 3261, 3263, 3265 at the axial ends. The positioning of the acute angle can further increase the operational stability of the high-voltage fuse, which in particular allows a better alignment of the conductors and fuses at both ends.
As shown in fig. 5D, the high voltage fuse further includes two electrical connection portions 3268, 3269 at both ends of the heat conductive insulating plate for electrically connecting both ends of the fuse to the first and second wires, respectively. Referring to fig. 5A and 5C in combination, the electrical connection portions 3268, 3269 are coated between the heat conductive insulating plate and the insulating film. Such a wrapped electrical connection can avoid the connection portion becoming the primary thermal conduction portion for fuse failure, which is believed to significantly improve the operational stability of the high voltage fuse. Preferably, the electrical connection is a weld, such as a solder.
In one embodiment, the thermally conductive insulating plate is made of a high temperature resistant inorganic dielectric material, preferably ceramic.
In one embodiment, the protective tube is transparent, preferably a transparent quartz tube. This may provide an operator or monitoring device with better failure monitoring capabilities.
In some embodiments, the insulating film may have a melting point higher than that of the fuse.
With continued reference to fig. 6A-6C, an embodiment of a high voltage wiring harness 30 for an ozone generator is provided. The high voltage wiring harness 30 may include a plurality of high voltage safeties 32, a high voltage wiring board 33, and a high voltage bus 34. The high voltage bus is for example connected to an electrical component, for example to a resonant high voltage line coil. Optionally, the high voltage cable 30 may further include one or more brackets 35 (two here) for supporting the plurality of high voltage safeties.
In the illustrated embodiment, the plurality of high voltage safeties 32 extend in a first direction and are disposed parallel to one another in a second direction that is angled (perpendicular in the illustrated embodiment) to the first direction. In the embodiment shown, the first and second directions are both in a horizontal plane.
In the illustrated embodiment, each of the high voltage fuses 32 includes a first conductor 321 at a first end and a second conductor 322 at a second end. The first wires 321 of the plurality of high voltage safety devices 32 are connected in parallel to the high voltage wiring board 33, and the second wires 322 of the plurality of high voltage safety devices 32 are used for being connected in parallel to a plurality of high voltage discharge devices 40 (fig. 4A and 4B) of the ozone generator, for example by means of a plug 36 (fig. 8B). In some embodiments, the high voltage safety 32 may be, for example, the high voltage safety in the embodiments shown in fig. 5A-5D.
In the illustrated embodiment, the high voltage patch panel 33 extends in the second direction and the high voltage bus 34 connects the high voltage patch panel 33 at an access location 335.
In the illustrated embodiment, the access location 335 is located approximately in the middle of the high voltage line bank in the second direction. Thus, the high-voltage wiring line according to the embodiment of the invention can be well adapted to various types of ozone generators. By way of explanation and not limitation, by connecting the high voltage bus of the wiring harness to the middle of the high voltage wiring harness, the current supplied to the high voltage safety device can be made to radiate from the middle to both ends, improving the current distribution and the operating state of the ozone generator.
In various embodiments of the present invention, various examples, equivalents, or variations of the "substantially middle" access location 335 may be obtained under the teachings of the inventive concepts.
In one embodiment, the ratio of the number of high voltage safety devices connecting the high voltage patch panel on both sides of the access location in the second direction is between 4:6 and 6:4, preferably between 4.5:5.5 and 5.5:4.5. For example, in the exemplary embodiment shown, there are 29 high-voltage safety devices arranged in parallel, for example, the access points are located in positions corresponding to the 12 th to 18 th high-voltage safety devices, for example, the 13 th to 17 th, for example, the 15 th to 16 th.
In another embodiment, the access location is located at 50% ± 10% of the high voltage wiring board, preferably at 50% ± 5% in the second direction.
With continued reference to fig. 6A-6C, the bracket 35 may include end support legs 351, 352 at opposite ends of the bracket and a plurality of receiving barrels 358 for receiving the plurality of high-pressure safeties 32.
In the embodiment shown in fig. 6A-6C, the stand further includes a transverse support plate 354 extending in the second direction between the end support legs and a vertical support plate 355 extending in the second direction between the end support legs. In a further embodiment, the lateral support plates 354, the vertical support plates 355, and the plurality of receiving cylinders 358 define receiving spaces 356 for receiving the high voltage wiring boards 33, the receiving spaces being filled with an insulating encapsulation material, such as an insulating resin. The enclosed accommodation space can provide an exceptionally compact high-voltage wiring harness structure.
In the embodiment shown in fig. 6A to 6C, the bracket 35 may further include an insertion port 357 formed in the end support leg for inserting the high-voltage wiring board 33.
Preferably, the scaffold is made of a thermoplastic, such as polyphenylene sulfide (PPS) material.
In some embodiments of the invention, the high voltage line bank may be integrally manufactured and integrally supported, thereby being directly supported on the ground electrode or the tank when the ozone generator is installed, and the second wire of the high voltage safety device is sequentially connected to the high voltage discharge device from the plug.
In an embodiment of the invention, the middle position refers to a middle position at which the high-voltage wiring line is effectively used.
For example, in the embodiment shown, there are two spliced high voltage wiring boards, with the access location being approximately near the splice location, i.e., half the full length of the high voltage wiring boards.
In other embodiments, not shown, there may be some high voltage safeties not in use or installed only for part of the length of the rack (for high voltage discharge devices) due to expansion requirements, where the access position is still approximately mid-length of the working length. For example, for the rack with 30 receiving barrels 358, only 15 high voltage safeties on the right side are provided or used, then the access location may be approximately the middle of the 15 high voltage safeties, such as the 7 th to 8 th locations; accordingly, it is possible not to be in the middle of the stent, but at approximately 75% of the stent.
In some embodiments of the invention, an ozone generator, particularly an ozone generator based on a plate-type ozone generating module, such as non-expandable, may be used in portable small cabinet applications (e.g., 100g yield product).
Referring to fig. 9A-9E, an ozone generating device, such as a cabinet ozone generator 10', is shown according to another embodiment of the invention. The cabinet type ozone generator 10' can include a cabinet, a plate-type ozone generating module 20', and a heat generating electrical component 60'. In the illustrated embodiment, the plate ozone generating module 20' may include a pair of ground electrodes (e.g., a pair of end ground electrodes), a high voltage discharge device (not shown) disposed between the ground electrodes, and a high voltage safety device (not shown) electrically connected to the high voltage discharge device, such as by a plug. In some embodiments, the pair of ground electrodes (e.g., a pair of end ground electrodes) is shown, for example, in fig. 2A-2H or fig. 3A-3H. In some embodiments, the high voltage discharge apparatus is shown, for example, in fig. 4A-4B. In some embodiments, the high voltage fuse 32 is shown, for example, in fig. 5A-5D.
In the illustrated embodiment, the case includes a front panel 51', a rear panel 52', a bottom panel, a top panel (top panel removed to show internal structure), and a pair of side panels (one of which is removed to show internal structure). In the illustrated embodiment, the base panel includes a pair of flaps 54'. In the illustrated embodiment, the box may also include a pair of top stringers 53'. In the illustrated embodiment, the bottom panel and its folds may form a bottom recess 55' in the bottom of the case. Similarly, the roof and stringers 53 'form a top groove 57' in the top of the box.
With continued reference to fig. 9A-9E, the cabinet ozone generator 10' can further include a partition 50' mounted upright within the cabinet, whereby the partition separates a rear-side gas generating chamber and a front-side electrical chamber within the cabinet, with the plate-type ozone generating module 20' located within the gas generating chamber and a plurality of heat generating electrical components disposed within the electrical chamber.
In the illustrated embodiment, the partition at least partially defines a bottom opening 58 'and a top opening 59'. As shown in fig. 9A, the bottom panel and its flaps 54' cooperate with the partition 50' to form the bottom opening 58'. More specifically, by virtue of the baffle 50 'being supported by the flange 54', a bottom opening 58 'is formed in a bottom recess 55' formed in the bottom panel. As shown in fig. 9A, the stringers 53' may space the roof from the deck panels 50' to form the top opening 59'. More specifically, the stringers 53 'are supported by means of the bulkheads 50', a top opening 59 'being formed in the top recess 57'.
As shown in connection with fig. 9A to 9E, the top opening 59' is an elongated opening. In the illustrated embodiment, the top opening 59 'has a width greater than the bottom opening 58' and an area less than the bottom opening. In these embodiments, reducing the height and area of the top opening appears to be disadvantageous in forming a good circulating cooling air flow, but the inventors have found that this enables a higher and more stable balance of circulating air flows and improved cooling while at the same time ensuring safety and moisture barrier effects.
In the illustrated embodiment, a forced air supply 90', such as a fan, may also be provided at the bottom opening 58' for creating a circulating cooling air flow in the gas generating chamber and the electric chamber through the top and bottom openings, and in particular from the gas generating chamber into the electric chamber through the bottom opening and from the electric chamber into the gas generating chamber through the top opening. As shown in fig. 9A, the bottom opening 58 'is completely covered by the forced air device 90', which can achieve higher cooling fluid stability.
Therefore, the chassis-type ozone generator provided by the embodiment of the invention not only has an extremely compact structure to realize portability, but also realizes higher safety by generally separating the gas reaction part and the electric part, and can also reduce or avoid condensation of the gas reaction part and reduce or avoid moisture from affecting the electric element. Further, by means of the top and bottom openings in the embodiments of the invention, cooling of the heat generating electrical components can be achieved effectively, further by means of forced air supply means. In particular, the forced air supply device, such as a fan, according to an embodiment of the present invention is not provided for directly blowing the heating element in an intuitive manner, but rather creates the circulating cooling air flow together with the top and bottom openings, instead achieving a higher cooling effect, and the cooling effect is more continuous and stable. This may help the ozone generator maintain a high ozone generating efficiency stably for a long period of time.
With continued reference to fig. 9A-9E, the cabinet ozone generator 10' can further include at least one (e.g., a pair of) top hanging plates 91' and at least one bottom leg 92' for hanging and supporting the plate ozone generating module within the gas generating chamber to form a clearance that bypasses the top and bottom openings. The headroom of the plate-type ozone generating module, and in particular the ground electrode avoidance top opening 59 '/bottom opening 58', in this embodiment appears to be less efficient than the heat exchange efficiency of the top and bottom openings directly facing the plate-type ozone generating module, and in particular the ground electrode (plate-like structure), but the inventors have found that the headroom (e.g., formed by means of the bottom recess 55 'and the top recess 57') can provide improved cooling efficiency, and is not necessarily to be construed as a principle (nor should it be limiting), perhaps because the headroom in this embodiment increases the circulation efficiency of the circulating gas stream, thereby achieving improved heat exchange.
With continued reference to fig. 9A-9E, the electrical component 60 'may include a drive variable frequency power supply 61', a conversion transformer 62 'electrically connected to the drive variable frequency power supply 61', and a resonant high voltage coil 63 'electrically connected to the conversion transformer 62'. In some embodiments, the current output by the driving variable frequency power supply 61 'is boosted in two stages through the conversion transformer 62' and the resonant high voltage coil 63 'to achieve the high voltage required by the plate ozone generating module 20'. In the embodiment shown, the driving variable frequency power supply 61' is arranged vertically between the conversion transformer 62' and the resonant high voltage coil 63'.
With continued reference to fig. 9A to 9E, the electrical component 60 'may further include a filter unit 66' connected to the driving variable frequency power source, a control power source 65 'connected to the filter unit 66', and a control display unit 64 'connected to the control power source 65'. By arranging the filter unit in the electrical connection line, the control power supply can be obtained by the driving power supply and still work normally, avoiding that the control power supply is provided by a separate line or that additional voltage transforming and rectifying means are arranged for the control power supply. In the embodiment shown, the control display unit 64 'is arranged vertically adjacent to the drive frequency conversion unit 61' and away from the resonant high voltage coil. By means of this construction, the influence of the resonant high voltage coil on the control unit is avoided to a maximum extent.
With continued reference to fig. 9A-9E, the ozone generator 10' may further include a cooling fluid inflow coupler 81', a cooling fluid outflow coupler 82', an inlet coupler 83', and an outlet coupler 84' for the plate ozone generating module 20' of the ozone generator 10 '. The pipe joint may supply or receive a cooling fluid or a gas to or from the ground electrode as described in fig. 2A to 2H and/or fig. 3A to 3H.
With continued reference to fig. 9A-9E, the ozone generator 10' can further include a flow meter connector 88' for detecting and controlling the flow of the plate ozone generating module 20 '.
With continued reference to fig. 9A-9E, the ozone generator 10 'can further include a power supply terminal 96' located in the rear panel 52', which can be electrically connected to the drive variable frequency power supply 61', for example. In the illustrated embodiment, the electrical connection lines are not shown, but may be provided as desired, for example, extending from the gas generation chamber through the separator to the electrical chamber.
The methods or steps recited in accordance with embodiments of the present invention do not have to be performed in a specific order and still achieve desirable results unless explicitly stated. In some embodiments, multitasking and parallel processing are also possible or may be advantageous.
Various embodiments of the invention are described herein, but for brevity, description of each embodiment is not exhaustive and features or parts of the same or similar between each embodiment may be omitted. Herein, "one embodiment," "some embodiments," "example," "specific example," or "some examples" means that it is applicable to at least one embodiment or example, but not all embodiments, according to the present invention. The above terms are not necessarily meant to refer to the same embodiment or example. Those skilled in the art may combine and combine the features of the different embodiments or examples described in this specification and of the different embodiments or examples without contradiction.
The exemplary systems and methods of the present invention have been particularly shown and described with reference to the foregoing embodiments, which are merely examples of the best modes for carrying out the systems and methods. It will be appreciated by those skilled in the art that various changes may be made to the embodiments of the systems and methods described herein in practicing the systems and/or methods without departing from the spirit and scope of the invention as defined in the following claims.
Claims (10)
1. A high voltage safety device for an ozone generator, comprising:
A first wire at the first end;
a second wire at the second end;
A protective tube;
The heat conducting insulating plate is arranged in the protective tube, and electric connecting parts are respectively arranged at two ends of the heat conducting insulating plate;
at least one insulating film covering the thermally conductive insulating plate to enclose a sealed cavity;
A fuse wire extending in the sealed cavity, the fuse wire connecting the first and second wires at the first and second ends, respectively, through the electrical connection portion, wherein the electrical connection portion is wrapped between the thermally conductive insulating plate and the insulating film; and
Extinguishing particles or extinguishing fluid contained within said protective tube;
The fuse wire extends along the long holes and straddles the spacing parts, the long holes comprise positioning acute angles at shaft ends, the fuse wire extends along the long holes and straddles the spacing parts at the top surface and the bottom surface of the heat conducting insulating plate in a staggered mode, and the fuse wire is positioned and aligned with the first lead and the second lead by the positioning acute angles.
2. The high voltage safety device of claim 1, wherein the plurality of elongated holes is an odd number.
3. The high voltage fuse of claim 1 or 2 further comprising a first resilient insulating sheath over the fuse tube at the first end and a second resilient insulating sheath over the fuse tube at the second end.
4. A high voltage fuse as claimed in claim 1 or claim 2 wherein the thermally conductive insulating plate is made of a high temperature resistant inorganic dielectric material.
5. A high voltage fuse as claimed in claim 1 or claim 2 wherein the thermally conductive insulating plate is made of ceramic.
6. A high voltage fuse as claimed in claim 1 or claim 2 wherein the fuse tube is transparent.
7. A high voltage fuse as claimed in claim 1 or claim 2 wherein the fuse tube is a transparent quartz tube.
8. A high voltage line bank comprising a plurality of high voltage safeties according to one of claims 1 to 7 arranged in parallel.
9. An ozone generating unit comprising the high voltage wiring line according to claim 8.
10. An ozone generator comprising one or more ozone generating units according to claim 9.
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