CN215557162U

CN215557162U - Automatic blanking device for panel veneering

Info

Publication number: CN215557162U
Application number: CN202120559643.5U
Authority: CN
Inventors: 顾品兴; 马树登; 许忆民; 刘随龙; 汤玉宝; 付玉刚
Original assignee: Qixing Home Taicang Co ltd
Current assignee: Qixing Home Taicang Co ltd
Priority date: 2021-03-18
Filing date: 2021-03-18
Publication date: 2022-01-18
Anticipated expiration: 2031-03-18

Abstract

The utility model relates to an automatic blanking device for a panel veneer, which comprises a transverse moving mechanism and a sucker mechanism, wherein the transverse moving mechanism is connected with the sucker mechanism through a connecting rod; the transverse moving mechanism comprises a power mechanism, a transverse moving mechanism and a second truss; guide rails are fixed on two sides of a straight rod of the second truss; the transverse moving mechanism comprises a first mounting frame; at least one roller is arranged on two sides of the first mounting frame; the roller rolls in the guide rail; the power mechanism drives the first mounting frame to horizontally move along the straight rod of the second truss through belt transmission; the sucker mechanism comprises a third connecting beam; the third connecting beam is connected with the transverse moving mechanism; and a plurality of groups of vacuum suction cups are arranged on the third connecting beam. The utility model meets the requirement of the production line of veneering the board on the blanking speed.

Description

Automatic blanking device for panel veneering

Technical Field

The utility model relates to the technical field of automation equipment, in particular to an automatic blanking device for plate veneering.

Background

The ecological board is also called melamine board, and is totally called melamine impregnated bond paper facing artificial board. Paper with different colors or textures is soaked in melamine resin adhesive, then dried to a certain curing degree, and paved on the surfaces of shaving boards, damp-proof boards, medium-density fiberboards, plywood, core boards, multi-layer boards or other hard fiberboard, and then hot pressed to form the decorative board. In the production process, the paper is generally combined by a plurality of layers of paper, and the number of the layers is determined according to the application.

The existing plate is subjected to veneering, two operators carry the plate for blanking, the operators lift the plate to the transfer table, the repetitive labor intensity is high, the working efficiency is low, the surface of the plate is easy to damage due to manual participation, and the production cost is increased. In addition, two operators are needed for blanking during manual plate lifting, and the labor cost is high.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects of the prior art, the utility model discloses an automatic blanking device for panel veneering.

The technical scheme adopted by the utility model is as follows:

an automatic blanking device for panel veneering comprises a transverse moving mechanism and a sucker mechanism; the transverse moving mechanism comprises a power mechanism, a transverse moving mechanism and a second truss; guide rails are fixed on two sides of a straight rod of the second truss; the transverse moving mechanism comprises a first mounting frame; at least one roller is arranged on two sides of the first mounting frame; the roller rolls in the guide rail; the power mechanism drives the first mounting frame to horizontally move along the straight rod of the second truss through belt transmission; the sucker mechanism comprises a third connecting beam; the third connecting beam is connected with the transverse moving mechanism; and a plurality of groups of vacuum suction cups are arranged on the third connecting beam.

The method is further technically characterized in that: the first mounting bracket comprises a first cross beam; two sides of the first cross beam are vertically provided with first connecting plates; at least one roller is arranged on one side of the first connecting plate; a second connecting plate is fixed on the other side of the first connecting plate, the first connecting plate and the second connecting plate are parallel to each other, one side of the second connecting plate is connected with a second connecting beam, and the second connecting beam is parallel to the first cross beam; and a plurality of third connecting beams are fixed below the second connecting beams.

The method is further technically characterized in that: and two ends of the guide rail are provided with limiting blocks.

The method is further technically characterized in that: the power mechanism comprises a servo motor and two groups of belt transmission components; an output shaft of the servo motor is connected with one group of belt transmission components; the belt transmission assembly comprises a synchronous belt, a first synchronous wheel and a second synchronous wheel; the synchronous belt is tensioned on the first synchronous wheel and the second synchronous wheel; the second synchronous wheels of the two groups of belt transmission assemblies are connected through a rotating shaft; an output shaft of the servo motor is connected with a first synchronous wheel of one group of belt transmission components; the transverse moving mechanism is arranged on the synchronous belt.

The method is further technically characterized in that: the vacuum sucker comprises a vacuum suction nozzle and a vacuum connecting pipe which are communicated with each other; the vacuum suction nozzle is fixed on one side of the third connecting plate, and one end of the vacuum connecting pipe penetrates through the third connecting plate and is connected with the vacuum suction nozzle.

The method is further technically characterized in that: the automatic blanking device for the panel veneers further comprises at least one connecting plate lifting platform; the fishplate bar lifting platform is arranged below the sucker mechanism.

The method is further technically characterized in that: the plate receiving lifting platform comprises a first plate receiving platform; and a hydraulic lifting platform is arranged below the first plate connecting platform.

The method is further technically characterized in that: the automatic blanking device for the panel veneers further comprises a transfer table; the transfer platform is arranged on one side of the receiving plate lifting platform; the transfer table comprises a second plate receiving table and a supporting seat; the bearing seat supports the second pallet.

The method is further technically characterized in that: the second plate joint comprises a plurality of second unpowered rollers; the plurality of second unpowered rollers are fixed in parallel above the second plate table.

The method is further technically characterized in that: the transverse moving mechanism is fixed on one side of the first truss.

Compared with the prior art, the technical scheme of the utility model has the following advantages:

1. the utility model effectively utilizes limited space, has high automation level, and can reduce labor intensity and improve production efficiency.

2. The utility model has convenient operation, the linear speed of the transverse moving mechanism reaches 35m/min, and the manual blanking mode can be completely replaced.

3. The utility model adopts the vacuum chuck to suck or put down the plate, and can not cause any damage to the plate.

Drawings

In order that the present disclosure may be more readily and clearly understood, reference is now made to the following detailed description of the embodiments of the present disclosure taken in conjunction with the accompanying drawings, in which

Fig. 1 is a schematic structural diagram of a first viewing angle according to the present invention.

Fig. 2 is a structural diagram of a second viewing angle according to the present invention.

Fig. 3 is a top view of the present invention.

The specification reference numbers indicate: 100. a first truss; 200. a traversing mechanism; 201. a first cross member; 202. a first connecting plate; 203. a second connecting plate; 204. a second coupling beam; 205. a synchronous belt; 206. A first synchronizing wheel; 207. a second synchronizing wheel; 208. a second truss; 209. a roller; 210. a guide rail; 300. a suction cup mechanism; 301. a third connecting beam; 302. a vacuum chuck; 303. a third connecting plate; 400. A plate receiving lifting platform; 401. a first splice plate table; 402. a hydraulic lifting platform; 500. a transfer table; 501. a second splice plate table; 502. a supporting seat.

Detailed Description

The present invention is further described below in conjunction with the following figures and specific examples so that those skilled in the art may better understand the present invention and practice it, but the examples are not intended to limit the present invention.

The foregoing and other technical matters, features and effects of the present invention will be apparent from the following detailed description of the embodiments, which is to be read in connection with the accompanying drawings. Directional terms as referred to in the following examples, for example: up, down, left, right, front or rear, etc., are simply directions with reference to the drawings. Therefore, the directional terminology used is for the purpose of describing, but not limiting, the utility model, and moreover, like reference numerals designate like elements throughout the embodiments.

Fig. 1 is a schematic structural view of a first viewing angle of the present invention, fig. 2 is a schematic structural view of a second viewing angle of the present invention, and fig. 3 is a top view of the present invention. Referring to fig. 1 to 3, an automatic blanking device for panel veneering includes a first truss 100, a traversing mechanism 200, a suction cup mechanism 300, two receiving plate lifting platforms 400, and a transfer platform 500. The joint plate lift table 400 is disposed below the suction cup mechanism 300. The transfer station 500 is disposed at one side of the fishplate bar lifting platform 400.

The first truss 100 includes a support beam and a set of vertical columns vertically fixed on both sides of the support beam. The traversing mechanism 200 is fixed to one side of the first girder 100.

The traversing mechanism 200 includes a powered mechanism, a traversing mechanism, and a second truss 208. The second truss 208 comprises two vertical rods, one of which is fixed to the support beam of the first truss 100. The guide rails 210 are fixed on two sides of the straight rod of the second truss 208.

The lateral movement mechanism includes a first mounting bracket. At least one roller 209 is mounted on both sides of the first mounting bracket. The rollers 209 roll within the guide rails 210. Limiting blocks are installed at two ends of the guide rail 210, and limit the stroke of the roller 209, so that the moving stroke of the first mounting frame is limited. Specifically, the first mounting bracket includes a first cross member 201. First connection plates 202 are vertically installed at both sides of the first cross member 201. At least one roller 209 is installed at one side of the first connection plate 202. In this embodiment, two rollers 209 are installed on one side of the first connecting plate 202, and the rollers 209 drive the first mounting rack to move, and satisfy the moving speed of the first mounting rack. The other side of the first connecting plate 202 is fixed with a second connecting plate 203, the first connecting plate 202 and the second connecting plate 203 are parallel to each other, one side of the second connecting plate 203 is connected with a second connecting beam 204, and the second connecting beam 204 is parallel to the first cross beam 201. A third connecting beam 301 is fixed under the second connecting beam 204.

The power mechanism drives the first mounting frame to horizontally move along the straight rod of the second truss 208 through belt transmission. The power mechanism comprises a servo motor and two groups of belt transmission components. The output shaft of the servo motor is connected with one group of belt transmission components. Belt drive assembly timing belt 205, first timing wheel 206, and second timing wheel 207. The timing belt 205 is tensioned over a first timing wheel 206 and a second timing wheel 207. The second synchronous wheels 207 of the two groups of belt transmission assemblies are connected through a rotating shaft. The output shaft of the servo motor is connected to a first synchronizing wheel 206 of one of the sets of belt drive assemblies. The traversing mechanism 200 is mounted on a timing belt 205.

The suction cup mechanism 300 includes a third coupling beam 301. The third connecting beam 301 is connected with a transverse moving mechanism. A plurality of groups of vacuum suction cups 302 are arranged on the third connecting beam 301. In this embodiment, three sets of vacuum suction cups 302 are disposed on the third connecting beam 301 according to the length of the plate to be blanked. The vacuum chuck 302 includes a vacuum nozzle and a vacuum connection tube that communicate with each other. The vacuum suction nozzle is fixed on one side of the third connecting plate 303, and one end of the vacuum connecting pipe passes through the third connecting plate 303 and is connected with the vacuum suction nozzle. The vacuum suction nozzle is connected with a vacuum device, such as a vacuum generator (not shown in the figure), through a vacuum connecting pipe, then contacts with an object to be lifted, such as a plate, the vacuum device is started to suck, negative air pressure is generated in the vacuum suction nozzle, and therefore the plate to be lifted is firmly sucked, and the plate to be lifted can be conveyed. When the plate to be lifted is conveyed to a destination, the air is stably inflated into the vacuum suction nozzle, so that the negative air pressure in the vacuum suction nozzle is changed into zero air pressure or slightly positive air pressure, the vacuum suction nozzle is separated from the plate to be lifted, and the task of lifting and conveying the plate is completed.

The fishplate bar lift 400 includes a first fishplate bar 401. A hydraulic elevating table 402 is provided below the first pallet 401. The first pallet 401 includes a plurality of first unpowered rollers fixed in parallel above the hydraulic lift table 402. The hydraulic lifting platform 402 is a commercially available product, and mainly achieves the lifting function through pressure transmission of hydraulic oil, the shear fork mechanical structure of the hydraulic lifting platform 402 enables the joint plate lifting platform 400 to be lifted to have higher stability, the wide first joint plate platform 401 is an operation platform and has higher bearing capacity, and the operation range is larger and the joint plate lifting platform is suitable for simultaneous operation of multiple persons. It makes the operating efficiency higher, and the safety is more ensured.

The transfer station 500 comprises a second pallet station 501 and a bearing block 502. The bearing block 502 supports the second pallet 501. The second splice table 501 includes a plurality of second unpowered rollers. A plurality of second unpowered rollers are secured in parallel to one another above the second pallet stage 501.

The working principle of the utility model is as follows:

the servo motor is started, an output shaft of the servo motor drives a first synchronous wheel 206 of one group of belt transmission components, the two groups of belt transmission components transmit power through a synchronous belt 205, and the rotation of the synchronous belt 205 drives the first mounting frame to move along the horizontal direction of the straight rod of the second truss 208.

When first mounting bracket removed to sucking disc mechanism 300 and can snatch the panel of treating the transportation, servo motor stopped, starts hydraulic elevating platform 402 simultaneously, rises panel to suitable position, stops hydraulic elevating platform 402 when making things convenient for vacuum chuck to absorb panel. The vacuum suction cup is contacted with an object to be lifted, such as a plate, and the vacuum equipment is started to suck, so that negative air pressure is generated in the vacuum suction nozzle, the plate to be lifted is firmly sucked, and the plate to be lifted can be conveyed.

At this time, the servo motor is started to drive the traverse mechanism 200 to move above the transfer table 500, and then the movement is stopped. When the plate to be lifted is conveyed to a destination, the air is stably inflated into the vacuum suction nozzle, so that the negative air pressure in the vacuum suction nozzle is changed into zero air pressure or slightly positive air pressure, the vacuum suction nozzle is separated from the plate to be lifted, and the plate is stably placed on the transfer table 500.

In the description of the embodiments of the present invention, it should be further noted that unless otherwise explicitly stated or limited, the terms "disposed" and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications of the utility model may be made without departing from the spirit or scope of the utility model.

Claims

1. The utility model provides an automatic unloader of panel wainscot which characterized in that: comprises a transverse moving mechanism (200) and a sucker mechanism (300); the transverse moving mechanism (200) comprises a power mechanism, a transverse moving mechanism and a second truss (208); two sides of the straight rod of the second truss (208) are fixed with guide rails (210); the transverse moving mechanism comprises a first mounting frame; at least one roller (209) is arranged on two sides of the first mounting rack; the roller (209) rolls in the guide rail (210); the power mechanism drives the first mounting frame to horizontally move along the straight rod of the second truss (208) through belt transmission; the sucker mechanism (300) comprises a third connecting beam (301); the third connecting beam (301) is connected with the transverse moving mechanism; and a plurality of groups of vacuum suction cups (302) are arranged on the third connecting beam (301).

2. The automatic blanking device of panel veneer according to claim 1, characterized in that: the first mounting bracket comprises a first cross beam (201); two sides of the first cross beam (201) are vertically provided with first connecting plates (202); at least one roller (209) is arranged on one side of the first connecting plate (202); a second connecting plate (203) is fixed on the other side of the first connecting plate (202), the first connecting plate (202) and the second connecting plate (203) are parallel to each other, a second connecting beam (204) is connected on one side of the second connecting plate (203), and the second connecting beam (204) and the first cross beam (201) are parallel to each other; a plurality of third connecting beams (301) are fixed below the second connecting beams (204).

3. The automatic blanking device of panel veneer according to claim 1, characterized in that: and two ends of the guide rail (210) are provided with limiting blocks.

4. The automatic blanking device of panel veneer according to claim 1, characterized in that: the power mechanism comprises a servo motor and two groups of belt transmission components; an output shaft of the servo motor is connected with one group of belt transmission components; the belt transmission component comprises a synchronous belt (205), a first synchronous wheel (206) and a second synchronous wheel (207); the synchronous belt (205) is tensioned on the first synchronous wheel (206) and the second synchronous wheel (207); the second synchronous wheels (207) of the two groups of belt transmission assemblies are connected through a rotating shaft; the output shaft of the servo motor is connected with a first synchronous wheel (206) of one group of belt transmission components; the transverse moving mechanism (200) is arranged on the synchronous belt (205).

5. The automatic blanking device of panel veneer according to claim 1, characterized in that: the vacuum chuck (302) comprises a vacuum suction nozzle and a vacuum connecting pipe which are communicated with each other; the vacuum suction nozzle is fixed on one side of the third connecting plate (303), and one end of the vacuum connecting pipe penetrates through the third connecting plate (303) and is connected with the vacuum suction nozzle.

6. The automatic blanking device of panel veneer according to claim 1, characterized in that: the automatic blanking device for the panel veneers further comprises at least one connecting plate lifting platform (400); the fishplate bar lifting platform (400) is arranged below the sucker mechanism (300).

7. The automatic blanking device of panel veneer according to claim 6, characterized in that: the joint plate lifting platform (400) comprises a first joint plate platform (401); a hydraulic lifting platform (402) is arranged below the first plate connecting platform (401).

8. The automatic blanking device of panel veneer according to claim 6, characterized in that: the automatic blanking device for the panel veneers further comprises a transfer table (500); the transfer platform (500) is arranged on one side of the fishplate bar lifting platform (400); the transfer table (500) comprises a second connecting plate table (501) and a supporting seat (502); the supporting seat (502) supports the second pallet (501).

9. The automatic blanking device of panel veneer according to claim 8, characterized in that: the second splice table (501) comprises a plurality of second unpowered rollers; the second plurality of unpowered rollers are fixed in parallel to each other above the second pallet table (501).

10. The automatic blanking device of panel veneer according to claim 1, characterized in that: the transverse moving mechanism (200) is fixed on one side of the first truss (100).