CN110977256A - Board splicing device for ship and using method thereof - Google Patents

Board splicing device for ship and using method thereof Download PDF

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Publication number
CN110977256A
CN110977256A CN201911175265.4A CN201911175265A CN110977256A CN 110977256 A CN110977256 A CN 110977256A CN 201911175265 A CN201911175265 A CN 201911175265A CN 110977256 A CN110977256 A CN 110977256A
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CN
China
Prior art keywords
plate
splicing
spliced
platform
adjusting
Prior art date
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Pending
Application number
CN201911175265.4A
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Chinese (zh)
Inventor
马浩
顾胜
杨帅
唐兴华
刘鹏
朱苏
于津伟
秦左铭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI LINGANG SHIPBUILDING EQUIPMENT Ltd CORP CSSC
Shipbuilding Technology Research Institute of CSSC No 11 Research Institute
Original Assignee
SHANGHAI LINGANG SHIPBUILDING EQUIPMENT Ltd CORP CSSC
Shipbuilding Technology Research Institute of CSSC No 11 Research Institute
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by SHANGHAI LINGANG SHIPBUILDING EQUIPMENT Ltd CORP CSSC, Shipbuilding Technology Research Institute of CSSC No 11 Research Institute filed Critical SHANGHAI LINGANG SHIPBUILDING EQUIPMENT Ltd CORP CSSC
Priority to CN201911175265.4A priority Critical patent/CN110977256A/en
Publication of CN110977256A publication Critical patent/CN110977256A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • B23K37/0443Jigs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

The invention relates to a marine plate splicing device which comprises a roller supporting device, a ball wheel supporting device, a plate thickness difference adjusting device and a splicing platform which are connected in sequence, wherein the corresponding roller supporting device, the ball wheel supporting device, the plate thickness difference adjusting device and the splicing platform are arranged on the splicing platform; the roller supporting device comprises a mounting bracket and a plurality of rollers; the jointed board aligning device comprises a plurality of transmission mechanisms, a positioning mechanism, a jointed board adjusting structure and two groups of fixing mechanisms. When in use, the plate splicing device is a modularized combination, has wide application range and is suitable for splicing plates with various areas and thicknesses; meanwhile, the welding machine is simple to operate, efficient and time-saving, high in welding precision of jointed boards, time-saving and labor-saving.

Description

Board splicing device for ship and using method thereof
Technical Field
The invention relates to the technical field of plate processing, in particular to a marine plate splicing device and a using method thereof.
Background
At present, the tailor welding of plates is one of the key process technologies in the ship building process. The splicing welding of various plates can produce steel plates with larger areas, the transportation and the splicing plate deviation-rectifying alignment of the plates with different specifications are important links in production and processing, and the factors such as the operation mode, the automation degree and the like directly determine the working efficiency.
With the development of science and technology, the carrying automation degree of various steel plates is higher and higher, but the deviation correction and alignment of plate splicing mainly depends on manual operation. The operation mode is time-consuming, labor-consuming, low in working efficiency and precision and has potential safety hazards.
Therefore, it is very necessary to provide a method and a conveying device suitable for the jointed boards of marine boards, which solve the problems in the prior art.
Disclosure of Invention
The invention aims to provide an improved marine plate splicing device, which is high in efficiency and safety in a marine plate splicing and conveying process and high in splicing method precision by arranging a roller supporting device, a ball wheel supporting device, a plate thickness difference adjusting device and a splicing platform.
In order to achieve the purpose, the technical scheme of the invention is as follows: the utility model provides a marine panel makeup device which characterized in that: the plate splicing device comprises a roller supporting device, a ball wheel supporting device, a plate thickness difference adjusting device and a plate splicing platform which are connected in sequence, wherein the plate splicing platform is provided with a corresponding roller lifting device, and the ball wheel supporting device is provided with a plate splicing alignment device; the roller supporting device comprises a mounting bracket and a plurality of rollers; the jointed board aligning device comprises a plurality of transmission mechanisms, a positioning mechanism, a jointed board adjusting structure and two groups of fixing mechanisms.
Preferably, the mounting bracket is composed of a plurality of branch brackets arranged in parallel, a plurality of rollers are arranged between the adjacent branch brackets, the conveying units are distributed between the adjacent rollers, and the end part of each mounting bracket is provided with a stop block.
Furthermore, the ball wheel supporting device comprises a supporting bracket and a plurality of ball wheels arranged on the supporting bracket, the top of the supporting bracket is connected through a supporting beam, and the ball wheels are arranged on the supporting beam and correspond to the supporting bracket below the supporting beam.
A use method of a marine plate splicing device is characterized by comprising the following steps: the method comprises the following steps: a. the spliced plate is conveyed to a first designated position by the conveying unit, and the first designated position is that the tail end surface of the spliced plate strides over the longitudinal center line of the plate thickness difference adjusting device; b. adjusting the spliced plate to a second appointed position, wherein the second appointed position is that the tail end surface of the spliced plate is matched with the longitudinal center line position of the thickness difference adjusting device, and then fixing the spliced plate; c. conveying the jointed board to the position near the jointed board, aligning the jointed board with the jointed board under the adjustment of the jointed board aligning mechanism, and fixing the jointed board; d. under the action of the plate thickness difference adjusting device, the lower surfaces of the splicing plate and the spliced plate are aligned, and spot welding is completed between the splicing plate and the spliced plate; e. and conveying the spot-welded splicing plates and the spliced plates to a splicing platform together, and completing the splice welding on the upper surface of the splicing platform.
Compared with the prior art, the technical scheme of the invention comprises the improvement of a plurality of details besides the improvement of the whole technical scheme, and particularly has the following beneficial effects:
1. according to the improved scheme, the jointed board device comprises a roller supporting device, a ball wheel supporting device, a board thickness difference adjusting device and a jointed board platform which are connected in sequence, wherein the jointed board platform is provided with a corresponding roller lifting device, and the ball wheel supporting device is provided with a jointed board aligning device, so that jointed boards with different thicknesses can be accurately conveyed and aligned, the working efficiency is improved, and the jointed board device is safe and reliable;
2. according to the technical scheme, the jointed board alignment device comprises a plurality of transmission mechanisms, a positioning mechanism, a jointed board adjusting structure and two groups of fixing mechanisms, so that the position of the jointed board in a transverse plane and a longitudinal plane can be adjusted, the adjusting range is wide, and the adjusting precision is high;
3. the plate splicing device is a modularized combination, has wide application range and is suitable for splicing plates with various areas and thicknesses;
4. the welding machine is simple to operate, efficient, time-saving, high in welding accuracy of jointed boards, time-saving, labor-saving and convenient to popularize and utilize.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a side view of fig. 1.
FIG. 3 is a schematic structural diagram of the supporting device of the directional roller of the present invention.
Fig. 4 is a top view of fig. 3.
Fig. 5 is a schematic view of fig. 3 taken along direction a.
Fig. 6 is a schematic structural view of the ball wheel supporting device of the present invention.
FIG. 7 is a schematic view of the alignment device for panels of the present invention.
Fig. 8 is a schematic structural view of a plate thickness difference adjusting device of the present invention.
FIG. 9 is a schematic view of the alignment device for panels of the present invention.
Fig. 10 is a top view of fig. 9.
Fig. 11 is a schematic structural view of the jointed board platform and the roller lifting device of the invention.
Reference numerals:
roller supporting devices 1, ball wheel supporting devices 2, jointed board aligning devices 3, board thickness difference adjusting devices 4, jointed board platforms 5 and roller lifting devices 5;
11 rollers, 12 mounting brackets, 13 stop blocks and 14 conveying units;
21 ball wheel, 22 support bracket;
31 transmission mechanism, 32 positioning mechanism, 33 first fixing mechanism, 34 jointed board adjusting structure and 35 second fixing mechanism;
41 adjusting platform, 42 adjusting driving unit;
51 roller lifting drive units, 52 jointed board platforms, 53 jointed board rollers and 54 lateral positioning devices.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a marine plate splicing device, which is particularly shown in figure 1, and is different from the prior art in that: the plate splicing device comprises a roller supporting device 1, a ball wheel supporting device 2, a plate thickness difference adjusting device 4 and a plate splicing platform which are connected in sequence, wherein the plate splicing platform is provided with a corresponding roller lifting device 5, and the ball wheel supporting device is provided with a plate splicing alignment device 3; the roller supporting device comprises a mounting bracket 12 and a plurality of rollers 11; the jigsaw alignment device comprises a plurality of transmission mechanisms 31, a positioning mechanism 32, a jigsaw adjusting structure 34 and two groups of fixing mechanisms 33 and 35.
Particularly, the roller supporting device comprises a plurality of rollers and a mounting bracket, the plates needing to be spliced are arranged on the upper surfaces of the rollers, and the rollers are used as direct bearing bodies within the area range of the plates. The mounting bracket is connected with the mounting foundation through a bolt. A plurality of groups of conveying units 14 are arranged between the adjacent single-row rollers or between the adjacent roller groups in staggered mode, the conveying units are transmission chains, and the conveying units push the plates to continuously roll on the rollers to move forwards. The initial position of the conveying unit is near the initial position of the directional roller supporting device, and the final position of the conveying unit is near the final positions of the jigsaw platform and the roller lifting device.
And a ball wheel supporting device is arranged on one side of the directional roller supporting device along the running and advancing direction of the plate. The ball wheel supporting device comprises a plurality of ball wheels and a supporting bracket, the plate is placed on the upper surfaces of the ball wheels after leaving the directional roller, and the ball wheels are arranged below the plate within the area range. The supporting bracket is connected with the mounting foundation through a bolt. A plurality of groups of conveying units are arranged between the adjacent single-row ball wheels or between the adjacent ball wheel groups in a staggered manner, and the conveying units push the plates to continuously roll on the ball wheels to move forwards.
And a jointed board alignment device is arranged in the middle area of the tail part of the ball wheel supporting device and is vertical to the running and advancing direction of the board. The jigsaw alignment device comprises a transmission mechanism 31, a positioning mechanism 32, a first fixing mechanism 33, a jigsaw adjusting mechanism 34 and a second fixing mechanism 35.
And a plate thickness difference adjusting device 4 is arranged at the tail part of the ball wheel supporting device and is vertical to the running and advancing direction of the plate. The plate thickness difference adjusting device can be lifted up and down, so that the lower surfaces of plates with different thicknesses can be aligned.
Along the running and advancing direction of the plates, a jointed plate platform and a roller lifting device 5 are arranged on the other side of the ball wheel supporting device 2.
The spliced plates with various thicknesses are conveyed to the designated position and then are fixedly positioned to be used as the positioning reference of the spliced plates. After the jointed board is adjusted in the transverse plane and the longitudinal plane, the jointed board and the jointed board are conveyed to an appointed position together by spot welding, and the appointed position is located above the jointed board platform. After the spot-welded plate reaches the designated position, the roller below the jointed plate descends, the jointed plate completely falls on the upper surface of the jointed plate platform, and the splice welding is completed on the upper surface of the jointed plate platform.
In one embodiment, the marine plate splicing device of the invention comprises a directional roller supporting device 1, a ball wheel supporting device 2, a splicing plate aligning device 3, a plate thickness difference adjusting device 4 and a splicing plate platform and roller lifting device 5.
The mounting bracket 12 is composed of a plurality of branch brackets arranged in parallel, a plurality of idler wheels 11 are arranged between the adjacent branch brackets, 1-3 rows of idler wheels can be arranged between the adjacent branch brackets, conveying units are arranged between the adjacent idler wheels, a stop block 13 is arranged at the end part of each mounting bracket, and the stop blocks are higher than the top surfaces of the mounting brackets.
The ball wheel supporting device 2 comprises a supporting bracket and a plurality of ball wheels 21 arranged on the supporting bracket, the tops of the supporting bracket are connected through a supporting beam, and the ball wheels are arranged on the supporting beam and correspond to the supporting bracket 22 below the supporting beam. Furthermore, splayed supporting legs are arranged at the bottom of the supporting bracket to ensure the stability of the supporting, the ball wheel is connected with the top of the supporting bracket through a rotating shaft, and the diameter of the ball wheel is larger than that of a cylinder of the supporting bracket.
Further, the two sets of fixing mechanisms are respectively a first fixing mechanism 33 and a second fixing mechanism 35, a positioning block capable of lifting is arranged on the positioning mechanism 32, a horizontal sliding rail and a longitudinal sliding rail are arranged on the jointed board adjusting structure 34, the second fixing mechanism is arranged on the horizontal sliding rail, and the horizontal sliding rail is arranged on the longitudinal sliding rail. The first fixing mechanism 33 and the second fixing mechanism 35 each have an up-down lifting function. Wherein, first fixed establishment is fixed by the concatenation panel, and second fixed establishment is used for fixed concatenation panel. The transmission mechanism 31 adopts a flexible connection installation form, so that the asynchronous transmission of the transmission mechanism 31 is avoided. The upper surface of the positioning mechanism 32 is provided with a positioning block with a telescopic function, so that the upper surface of the positioning mechanism 32 has an up-and-down lifting function.
The plate thickness difference adjusting device 4 comprises an adjusting platform 41, an adjusting driving unit 42 matched with the adjusting platform, and a plurality of adjusting branch platforms which are independently arranged and can lift up and down, wherein the adjusting branch platforms are connected end to form a line and are arranged between the ball wheel supporting device 2 and the roller wheel lifting device 5; a plurality of jointed board rollers 53 are arranged below the jointed board platform 52, a roller lifting driving unit 51 for driving the jointed board rollers is arranged on one side of the jointed board platform, and a lateral positioning device 54 is arranged on the side of the jointed board platform.
In one embodiment of a method of use, the method comprises the steps of: a. the spliced plate is conveyed to a first designated position by the conveying unit, and the first designated position is that the tail end surface of the spliced plate strides over the longitudinal center line of the plate thickness difference adjusting device; b. adjusting the spliced plate to a second appointed position, wherein the second appointed position is that the tail end surface of the spliced plate is matched with the longitudinal center line position of the thickness difference adjusting device, and then fixing the spliced plate; c. conveying the jointed board to the position near the jointed board, aligning the jointed board with the jointed board under the adjustment of the jointed board aligning mechanism, and fixing the jointed board; d. under the action of the plate thickness difference adjusting device, the lower surfaces of the splicing plate and the spliced plate are aligned, and spot welding is completed between the splicing plate and the spliced plate; e. and conveying the spot-welded splicing plates and the spliced plates to a splicing platform together, and completing the splice welding on the upper surface of the splicing platform.
Furthermore, in the step b, a positioning block capable of lifting is arranged on the positioning mechanism, the transmission mechanism drives the spliced plate to retreat until the tail end of the plate contacts with the positioning block, so that the tail end face of the spliced plate is matched with the longitudinal central line of the plate thickness difference adjusting device, and the first fixing mechanism ascends to contact with the lower surface of the spliced plate to fix the spliced plate.
c, conveying the spliced plate to the position near the spliced plate, enabling the second fixing mechanism to ascend to contact the spliced plate and be fixed relative to the spliced plate, and then adjusting the second fixing mechanism in the transverse plane by the adjusting structure to enable the spliced plate to be aligned with the spliced plate; then the adjusting platform of the board rear difference adjusting device rises to drive the splicing board above the adjusting platform to align with the lower surface of the spliced board. In the step c, after spot welding is finished, the first fixing mechanism and the second fixing mechanism descend to be not in contact with the plate, and the adjusting platform descends to be not in contact with the plate.
In another specific embodiment, the device comprises a roller supporting device 1, a ball wheel supporting device 2, a jigsaw alignment device 3, a plate thickness difference adjusting device 4 and a jigsaw platform and roller lifting device 5.
The roller supporting device 1 comprises a plurality of rollers 11 and a mounting bracket 12, the plates to be spliced are arranged on the upper surfaces of the rollers 11, and the rollers 11 are used as direct bearing bodies within the area range of the plates. The mounting bracket 12 and the mounting base are connected by bolts. A plurality of groups of conveying units are arranged between the adjacent single-row rollers 12 or between the adjacent plurality of rows of roller groups in a staggered manner, and the conveying units push the plates to continuously roll on the rollers to move forwards, wherein the rollers are directional rollers.
The conveying unit starting position is located near the starting position of the directional roller supporting device 1, and the end position is located near the end position of the jigsaw platform and the roller lifting device 5. The position arrangement of the roller 11 must be matched with the specification of the sheet material, and the roller needs to be suitable for the transportation of various sheet materials with different specifications. The end of the mounting bracket 12 is provided with a plurality of stop blocks 13 for positioning the side end surface when the plate is loaded.
The ball wheel supporting device 2 is arranged in front of the directional roller supporting device 1 along the running and advancing direction of the plate. The ball wheel supporting device 2 comprises a plurality of ball wheels 21 and a supporting bracket 22, the plate leaves the directional roller and is placed on the upper surfaces of the ball wheels 21, and the ball wheels 2-1 are arranged below the plate within the area range. The support bracket 22 and the mounting base are connected by bolts. A plurality of groups of conveying units are arranged between the adjacent single-row ball wheels or between the adjacent ball wheel groups in a staggered manner, and the conveying units push the plates to continuously roll on the ball wheels to move forwards. The ball wheel 21 can realize 360-degree rotation of the plate in a transverse plane.
And a jointed board alignment device 3 is arranged in the middle area of the tail part of the ball wheel supporting device 2 and is vertical to the running and advancing direction of the board. The jigsaw alignment device 3 includes a transmission mechanism 31, a positioning mechanism 32, a first fixing mechanism 33, a jigsaw adjusting mechanism 35 and a second fixing mechanism 35. The transmission mechanism 31 and the first fixing mechanism 33 are disposed on the same side, which is close to the rear portion of the ball wheel supporting device 2. Positioning mechanism 32, plate alignment mechanism 34 and second fixing mechanism 35 are disposed on the same side, which is close to the opposite direction of the rear portion of ball wheel supporting device 2.
In order to adapt to plates with different thicknesses and different weights, a plurality of transmission mechanisms 31, positioning mechanisms 32, first fixing mechanisms 33, jigsaw adjusting mechanisms 34 and second fixing mechanisms 35 are arranged. The transmission mechanism 31 adopts a flexible connection installation form, so that the asynchronous transmission of the transmission mechanism 31 is avoided. The upper surface of the positioning mechanism 32 is provided with a positioning block with a telescopic function, and the upper surface of the positioning mechanism 32 has an up-down lifting function.
The first fixing mechanism 33 and the second fixing mechanism 35 have a function of ascending and descending. The first fixing mechanism 33 fixes the spliced plate, and the second fixing mechanism 35 fixes the spliced plate.
The jigsaw adjusting mechanism 34 is provided with a transverse sliding rail and a longitudinal sliding rail, and a transverse telescopic unit and a longitudinal telescopic unit. The transverse telescopic unit is fixed at the side end part of the transverse sliding rail, the second fixing mechanism 35 is installed on the transverse sliding rail, and under the action of the transverse telescopic unit, the second fixing mechanism 35 moves along the length direction of the transverse sliding rail. The transverse slide, the second fixing means 35 and the transverse telescopic unit are arranged on the longitudinal slide, the longitudinal telescopic unit being fixed at the lateral end of the longitudinal slide. Under the action of the longitudinal telescopic unit, the transverse slide rail, the second fixing mechanism 35 and the transverse telescopic unit move together along the length direction of the longitudinal slide rail. The adjacent transverse sliding rails, the second fixing mechanism 35 and the transverse telescopic units are rigidly connected together, so that the number of longitudinal telescopic units can be reduced, and the moving synchronism is realized.
And a plate thickness difference adjusting device 4 is arranged at the tail part of the ball wheel supporting device 2 and is vertical to the running and advancing direction of the plate. The plate thickness difference adjusting device 4 includes an adjusting table 41 and an adjusting drive unit 42. The adjustment platform 41 is divided into a plurality of blocks, and the horizontally adjacent vacant positions are the running spaces of the conveying units. The adjustment platforms 41 are symmetrically arranged along the longitudinal center line and are independent from each other. The plate thickness difference adjusting device can be lifted up and down, so that the lower surfaces of plates with different thicknesses can be aligned.
Along the advancing direction of the plate operation, a jointed plate platform and a roller lifting device 5 are arranged in front of the ball wheel supporting device 2. The jigsaw platform and roller elevating device 5 includes a roller elevating driving unit 51, a jigsaw platform 52, a plurality of jigsaw rollers 53 and a lateral positioning device 54. The splice platform 52 is divided into a plurality of blocks, and the horizontally adjacent vacant positions are the running spaces of the conveying units. The distal end of tile platform 52 is secured to a plurality of lateral locating means 54 which serve as a stop location reference for the transport of the sheet material.
After the panels are aligned in the transverse and longitudinal planes, the spot welded panels and the panels being spliced are transported together to a designated location at the end of the panel contacting the lateral positioning device 54. After the spot-welded plate reaches the designated position, the roller lifting driving unit 51 drives the jointed plate roller 53 below the jointed plate to descend, the jointed plate completely falls on the upper surface of the jointed plate platform 52, and the jointed welding is completed on the upper surface of the jointed plate platform 52.
The detailed process of the plate splicing plate comprises the following steps: the plate to be spliced is conveyed to a designated position by the conveying unit, and the designated position is that the tail end surface of the plate to be spliced crosses the longitudinal central line of the plate thickness difference adjusting device 4. The upper surface of the positioning mechanism 32 rises to a designated position, the telescopic positioning block on the upper surface extends out, the transmission mechanism 3-1 drives the spliced plate to retreat until the tail end of the plate contacts the telescopic positioning block, and the position is the longitudinal central line of the plate thickness difference adjusting device 4 positioned on the tail end surface of the spliced plate. The first fixing mechanism 33 ascends to contact the lower surface of the spliced plate material to fix the spliced plate material. The transmission mechanism 31 descends without contacting the spliced plate, and the positioning mechanism 32 retracts the telescopic positioning block to the initial position and descends to the initial position. The jointed board is conveyed to the position near the jointed board, and the second fixing mechanism 35 ascends to contact the jointed board to fix the jointed board. The second fixing mechanism 35 is adjusted to a proper position by the plate alignment mechanism 34 in the transverse plane, and the spliced plate are aligned. The single-side adjusting platform 41 of the plate thickness difference adjusting device 4 ascends to drive the spliced plate above the single-side adjusting platform 41 to be adjusted to be flush with the lower surface of the spliced plate in the longitudinal plane. And after the jointed board is adjusted in the transverse plane and the longitudinal plane, the jointed board and the jointed board are subjected to spot welding. After the spot welding is completed, the first fixing mechanism 33 and the second fixing mechanism 35 are lowered without contacting the plate, and the adjustment platform 41 is lowered without contacting the plate.
Preferably, the ball wheel 21 is a universal ball wheel. The transmission mechanism 31 is preferably an air bag friction wheel. The up-down lifting and telescopic positioning block of the positioning mechanism 32 is preferably a hydraulic cylinder. The first and second fixing mechanisms 33 and 35 are preferably electromagnetic chucks. The transverse and longitudinal extension units of makeup adjustment mechanism 34 are preferably hydraulic cylinders. The drive unit 42 is preferably a hydraulic pump. The roller elevating driving unit 51 is preferably pneumatically driven. The lateral positioning device 54 is preferably a vertically mounted roller.
After the first fixing mechanism 33 ascends to fix the spliced plate, the lower surface of the spliced plate is higher than the upper surface of the conveying unit, and the conveying unit can normally convey the spliced plate without interfering with the lower surface of the spliced plate. After the first fixing mechanism ascends to fix the spliced board, the lower surface of the spliced board is higher than the upper surface of the conveying unit, and the conveying unit can normally convey the spliced board without interfering with the lower surface of the spliced board.
After the splicing plate roller 53 descends, the splicing plate completely falls on the upper surface of the splicing plate platform 52, the lower surface of the splicing plate is higher than the upper surface of the conveying unit, and the conveying unit can normally convey the splicing plate without interfering with the lower surface of the splicing plate.
The foregoing is a more detailed description of the present invention in connection with specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific details set forth herein. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as belonging to the protection scope of the invention.

Claims (9)

1. The utility model provides a marine panel makeup device which characterized in that: the plate splicing device comprises a roller supporting device, a ball wheel supporting device, a plate thickness difference adjusting device and a plate splicing platform which are connected in sequence, wherein the plate splicing platform is provided with a corresponding roller lifting device, and the ball wheel supporting device is provided with a plate splicing alignment device; the roller supporting device comprises a mounting bracket and a plurality of rollers; the jointed board aligning device comprises a plurality of transmission mechanisms, a positioning mechanism, a jointed board adjusting structure and two groups of fixing mechanisms.
2. The marine panel splicing device of claim 1, wherein: the mounting bracket is composed of a plurality of branch brackets arranged in parallel, a plurality of idler wheels are arranged between the adjacent branch brackets, a conveying unit is arranged between the adjacent idler wheels, and a stop block is arranged at the end part of each mounting bracket.
3. The marine panel splicing device of claim 1, wherein: the ball wheel supporting device comprises a supporting bracket and a plurality of ball wheels arranged on the supporting bracket, the top of the supporting bracket is connected with the supporting beam through a supporting beam, and the ball wheels are arranged on the supporting beam and correspond to the supporting bracket below the supporting beam.
4. The marine panel splicing device of claim 1, wherein: the two groups of fixing mechanisms are respectively a first fixing mechanism and a second fixing mechanism, a positioning block capable of lifting is arranged on the positioning mechanism, a transverse sliding rail and a longitudinal sliding rail are arranged on the jointed board adjusting structure, the second fixing mechanism is installed on the transverse sliding rail, and the transverse sliding rail is installed on the longitudinal sliding rail.
5. The marine panel splicing device of claim 1, wherein: the plate thickness difference adjusting device comprises an adjusting platform and an adjusting driving unit matched with the adjusting platform, and the adjusting platform comprises a plurality of adjusting branch platforms which are independently arranged and can lift up and down; a plurality of jointed board rollers are arranged below the flat platform, roller lifting driving units for driving the jointed board rollers are arranged on one side of the jointed board platform, and lateral positioning devices are arranged on the side edges of the jointed board platform.
6. The use method of the marine plate splicing device according to claim 1, wherein the marine plate splicing device comprises the following steps: the method comprises the following steps: a. the spliced plate is conveyed to a first designated position by the conveying unit, and the first designated position is that the tail end surface of the spliced plate strides over the longitudinal center line of the plate thickness difference adjusting device; b. adjusting the spliced plate to a second appointed position, wherein the second appointed position is that the tail end surface of the spliced plate is matched with the longitudinal center line position of the thickness difference adjusting device, and then fixing the spliced plate; c. conveying the jointed board to the position near the jointed board, aligning the jointed board with the jointed board under the adjustment of the jointed board aligning mechanism, and fixing the jointed board; d. under the action of the plate thickness difference adjusting device, the lower surfaces of the splicing plate and the spliced plate are aligned, and spot welding is completed between the splicing plate and the spliced plate; e. and conveying the spot-welded splicing plates and the spliced plates to a splicing platform together, and completing the splice welding on the upper surface of the splicing platform.
7. The use method of the marine plate splicing device according to claim 6, wherein the plate splicing device comprises the following steps: in the step b, a positioning block capable of lifting is arranged on the positioning mechanism, the transmission mechanism drives the spliced plate to retreat until the tail end of the plate contacts with the positioning block, so that the tail end face of the spliced plate is matched with the longitudinal central line of the plate thickness difference adjusting device, and the first fixing mechanism rises to contact with the lower surface of the spliced plate to fix the spliced plate.
8. The use method of the marine plate splicing device according to claim 6, wherein the plate splicing device comprises the following steps: c, conveying the spliced plate to the position near the spliced plate, enabling the second fixing mechanism to ascend to contact the spliced plate and be fixed relative to the spliced plate, and then adjusting the second fixing mechanism in the transverse plane by the adjusting structure to enable the spliced plate to be aligned with the spliced plate; then the adjusting platform of the board rear difference adjusting device rises to drive the splicing board above the adjusting platform to align with the lower surface of the spliced board.
9. The use method of the marine plate splicing device according to claim 6, wherein the plate splicing device comprises the following steps: in the step c, after spot welding is finished, the first fixing mechanism and the second fixing mechanism descend to be not in contact with the plate, and the adjusting platform descends to be not in contact with the plate.
CN201911175265.4A 2019-11-26 2019-11-26 Board splicing device for ship and using method thereof Pending CN110977256A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115446501A (en) * 2022-08-09 2022-12-09 沪东中华造船(集团)有限公司 Splicing method for steel plates with different thicknesses
CN115570304A (en) * 2022-11-18 2023-01-06 苏州中南钢结构股份有限公司 Quick welding platform for container house

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