CN215530992U

CN215530992U - Automatic upender applied to biological culture system

Info

Publication number: CN215530992U
Application number: CN202120922671.9U
Authority: CN
Inventors: 徐丹波
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-04-30
Filing date: 2021-04-30
Publication date: 2022-01-18
Anticipated expiration: 2031-04-30

Abstract

The utility model provides an automatic upender applied to a biological culture system, which comprises a moving vehicle, a lifting platform, a upender mechanism, an air blowing mechanism and a humidity adjusting mechanism, wherein the upender mechanism comprises an upender motor and an upender shaft, the air blowing mechanism comprises an air blowing pump and an air duct, and the humidity adjusting mechanism comprises a storage bin, a feeding box, a suction machine, a connecting pipe, a conveying pipe and a conveying auger. The automatic upender has high working efficiency and high automation degree, can reduce labor cost and improve the survival rate of insects. The stirring motor drives the stirring shaft to rotate, and the stirring plate stirs the breeding tank to ensure that the breeding materials and the insect materials in the breeding tank are uniformly distributed; the air pump introduces air into the culture tank, so that the air permeability is improved, and the heat dissipation effect is improved; the lifting platform can drive the material turning mechanism and the air blowing mechanism to move up and down, so that the material turning requirements of the culture tanks with different heights are met; the humidity adjusting mechanism can add fine bran powder into the culture tank to adjust the humidity in the culture tank and meet the culture process requirements.

Description

Automatic upender applied to biological culture system

Technical Field

The utility model relates to the technical field of biological treatment and cultivation of organic waste, in particular to an automatic upender applied to a biological cultivation system.

Background

With the rapid development of economy, the living standard of people is continuously improved, so that the vigorous development of the catering industry is driven, and a large amount of organic waste is generated, including kitchen waste, fruit and vegetable waste, food processing leftover waste, overdue food waste and the like, and the environment is greatly polluted and the resources are wasted due to improper treatment of the organic waste.

The resource treatment of organic waste by utilizing natural insects is a novel waste treatment process, the organic waste is subjected to pretreatment and then is used as a breeding feed of insects, the treated high-protein insects can be used as feeds of fishes, shrimps, crabs or poultry or as industrial animal protein raw materials, and the insect manure is a natural organic fertilizer. The treatment method for recycling the organic waste by utilizing insect breeding is a pure green process, so that secondary pollution is avoided, the period for treating the waste is short, and economic benefits and environmental benefits are both considered.

In the process of eating the breeding material by the insects, the garbage in the breeding tank generally has a certain thickness, so that the garbage treatment efficiency is improved, the insect breeding tank needs to be periodically turned during the insect culturing process, and the manual turning mode has low working efficiency and high labor cost and is not beneficial to the treatment of large-batch organic garbage wastes; the existing mechanical material turning equipment has single function, low automation degree and low working efficiency; in addition, the air permeability in the culture tank is poor in the material turning process, the heat dissipation effect is poor, insects are easy to die due to extrusion, accumulation or overhigh temperature and the like, and the survival rate of the insects is reduced.

Disclosure of Invention

The utility model aims to overcome the defects in the prior art, and provides an automatic upender applied to a biological culture system, which can improve the upending efficiency and the survival rate of insects.

In order to achieve the purpose, the utility model adopts the following technical scheme:

the utility model provides an automatic upender for biological breeding system, includes locomotive, elevating platform, stirring mechanism and blower mechanism, the elevating platform is located on the locomotive, stirring mechanism with blower mechanism locates on the elevating platform.

The material overturning mechanism comprises a material overturning motor and a material overturning shaft, the material overturning motor is arranged on the lifting platform, the material overturning shaft is connected with an output shaft of the material overturning motor, and a plurality of material overturning plates are arranged on the material overturning shaft.

The air blowing mechanism comprises an air blowing pump and an air duct, the air blowing pump is arranged on the lifting platform, the air duct is connected with the output end of the air blowing pump, the central axis of the air duct is parallel to the central axis of the material turning shaft, and a plurality of air outlet holes are formed in the air duct.

Preferably, the automatic upender of the utility model further comprises a humidity adjusting mechanism, wherein the humidity adjusting mechanism comprises a storage bin, a feeding box, a material suction machine, a connecting pipe, a material conveying pipe and a conveying auger, the storage bin is fixedly arranged on the moving vehicle, the feeding box is arranged on the lifting platform, the material suction machine is arranged on the side edge of the top of the feeding box, the output end of the storage bin is connected with the input end of the material suction machine through the connecting pipe, and the output end of the material suction machine is communicated with the top end of the feeding box; the bottom of charge box is equipped with the discharge gate, the conveying pipeline is located the below of discharge gate and with the discharge gate intercommunication, the axis of conveying pipeline is on a parallel with the axis of stirring axle, the bottom side of conveying pipeline is equipped with the feed opening, carry the auger to locate the inside of conveying pipeline.

Preferably, the middle part of conveying pipeline with the discharge gate intercommunication, carry the auger to have two sets ofly, two sets of transport augers are located the inside both sides of conveying pipeline, and two sets of rotation direction of carrying the auger are opposite.

Preferably, the connection tube is a flexible hose.

Preferably, the storage bin and the charging box are funnel-shaped structures with large upper ends and small lower ends.

Preferably, the bottom surface of the moving vehicle is provided with a sliding seat or a roller.

Preferably, the material turning motors are arranged in the middle of the lifting platform, two groups of material turning shafts are arranged, and the two groups of material turning shafts are symmetrically arranged on two sides of the material turning motors.

Preferably, the air blowing pump is arranged in the middle of the lifting platform, the air ducts are two groups, and the two groups of air ducts are symmetrically arranged on two sides of the air blowing pump.

Compared with the prior art, the utility model has the beneficial effects that: the material turning motor can drive the material turning shaft to rotate, and the material turning plate on the material turning shaft turns the material of the culture tank, so that the culture material and the insect material in the culture tank are uniformly distributed; when the materials are turned, the air pump introduces air into the culture tank, so that the air permeability is improved, and the heat dissipation effect is improved; the lifting platform can drive the material turning mechanism and the air blowing mechanism to move up and down, so that the material turning requirements of the culture tanks with different heights are met; the humidity adjusting mechanism can add fine bran powder into the culture tank to adjust the humidity in the culture tank and meet the culture process requirement; the automatic upender has the advantages of high working efficiency, high automation degree, capability of reducing the labor cost and improving the survival rate of insects, and strong use flexibility.

Drawings

Fig. 1 is a right side view of an automatic upender of the present invention;

fig. 2 is a top view of an automatic upender of the present invention;

fig. 3 is a top view of an automatic upender of the present invention applied to a biological cultivation system.

In the figure, 10-a moving vehicle, 11-a sliding seat, 20-a lifting platform, 30-a material turning mechanism, 31-a material turning motor, 32-a material turning shaft, 321-a material turning plate, 40-an air blowing mechanism, 41-an air blowing pump, 42-an air duct, 421-an air outlet, 50-a humidity adjusting mechanism, 51-a storage bin, 52-a feeding box, 53-a material sucking machine, 54-a connecting pipe, 55-a material conveying pipe, 551-a discharging port, 56-a conveying auger, 61-a culture tank and 62-a running track.

Detailed Description

In order to further understand the objects, structures, features and functions of the present invention, the following embodiments are described in detail.

The automatic upender is mainly applied to a biological cultivation system for recycling organic waste by adopting biological cultivation. Here, first, a brief description is given of the configuration of the biological cultivation system: the biological culture system is provided with a plurality of rows of culture units, and a running track is arranged between adjacent culture units for the automatic upender to move along a specified track, so that the automatic upender can realize the automatic upending function; each row of cultivation units is provided with a plurality of layers of cultivation grooves, cultivation feed prepared by pre-treating organic waste is added into the cultivation grooves, insect eggs are thrown in the cultivation grooves, and the process that the insect eggs eat the cultivation feed is the harmless treatment process of the organic waste. Specifically, the insect egg may be fly, black soldier fly, etc. The process for recycling organic waste by adopting insect breeding is a pure green process, does not produce environmental pollution, has short treatment period, gives consideration to environmental benefits and economic benefits, and has wide application prospect.

In application, the biological culture system is provided with a controller, such as a PLC (programmable logic controller) and the like, so that each electrical device is automatically controlled, the control precision is high, the working efficiency is high, and manpower and material resources are saved.

The automatic upender of the utility model is explained in detail below with reference to the accompanying drawings:

referring to fig. 1 to 3, fig. 1 is a right side view of an automatic upender of the present invention; fig. 2 is a top view of an automatic upender of the present invention; fig. 3 is a top view of an automatic upender of the present invention applied to a biological cultivation system. The automatic upender applied to the biological culture system comprises a moving vehicle 10, a lifting platform 20, a upender mechanism 30 and a blower mechanism 40, wherein the lifting platform 20 is arranged on the moving vehicle 10, and the upender mechanism 30 and the blower mechanism 40 are arranged on the lifting platform 20. The material turning mechanism 30 is used for turning over the materials in the culture tank 61, so that the culture feed and the worm eggs are uniformly distributed, and the culture efficiency is improved. The air blowing mechanism 40 can blow air into the culture tank 61 while turning the materials, so that the air permeability in the culture tank 61 is improved, the heat dissipation effect is improved, the death of ova due to accumulation, extrusion or overhigh temperature is avoided, and the survival rate of insects is improved.

Specifically, the material turning mechanism 30 includes a material turning motor 31 and a material turning shaft 32, the material turning motor 31 is disposed on the lifting platform 20, a length direction of the material turning shaft 32 is parallel to the first direction X, the material turning shaft 32 is connected to an output shaft of the material turning motor 31, and the material turning shaft 32 is provided with a plurality of material turning plates 321. The material turning motor 31 can drive the material turning shaft 32 to rotate, so that the material turning plates 321 are inserted into the corresponding culture grooves 61, and along with the movement of the moving vehicle 10 along the running rails 62, the plurality of material turning plates 321 can evenly turn over the culture feed and the worm eggs in the culture grooves 61, so that the distribution of the culture feed and the worm eggs is even, and a certain heat dissipation effect is achieved.

The blowing mechanism 40 comprises a blowing pump 41 and an air duct 42, the blowing pump 41 is arranged on the lifting platform 20, the air duct 42 is connected with the output end of the blowing pump 41, the central axis of the air duct 42 is parallel to the central axis of the material turning shaft 32, and the air duct 42 is provided with a plurality of air outlet holes 421. The during operation of air-blast pump 41, a plurality of exhaust vent 421 on the accessible dryer 42 insufflates the air in to breeding the groove 61 to improve the gas permeability in breeding the groove 61, promote the radiating efficiency, avoid the worm's ovum to die because of piling up, extrusion or high temperature.

The bottom surface of the moving vehicle 10 is provided with a sliding seat or a roller, and the structure of the sliding seat or the roller is matched with the structure of the running track of the biological culture system. Specifically, referring to fig. 1 and 3, in an embodiment, the bottom surface of the mobile cart 10 is provided with a sliding seat 11 extending along the second direction Y, the structure of the sliding seat 11 matches the structure of the running rail 62, and under the action of the controller, the mobile cart 10 can move along the running rail 62 to drive the material turning mechanism 30 and the air blowing mechanism 40 to move therewith, so as to continuously turn over the material in the cultivation tank 61 and blow air into the cultivation tank 61. In other embodiments, other suitable structures may be used to achieve movement of the vehicle 10 along the travel track 62, and the utility model is not limited in this regard.

It should be noted that, in the present invention, the first direction X is a left-right direction of the automatic upender, the second direction Y is a front-back direction of the automatic upender during movement, and the second direction is perpendicular to the first direction X.

The lifting platform 20 can drive the material turning mechanism 30 and the air blowing mechanism 40 to move up and down along the vertical direction Z, so that the material turning requirements of the culture tanks with different heights are met. In actual production, the lifting platform 20 can be a common guide rail type lifter or a scissor type lifter on the market, and is driven in a hydraulic or electric mode, so that the vertical movement of the material turning mechanism and the air blowing mechanism can be accurately controlled within a travel range, and the material turning requirements of culture tanks with different heights can be met; in this respect, the present invention is not limited to the specific structure and driving method of the lift table.

As a preferred scheme of the present invention, the material turning motor 31 is disposed in the middle of the lifting platform 20, two groups of material turning shafts 32 are disposed, and the two groups of material turning shafts 32 are symmetrically disposed on two sides of the material turning motor 31. The material turning motor 31 can drive the two groups of material turning shafts 32 to move, so that the material turning plates 321 on the two groups of material turning shafts 32 are inserted into the culture tanks 61 on the two sides, and the two groups of material turning shafts 32 can simultaneously turn the culture tanks 61 on the two sides along the movement of the moving vehicle 10 along the operation track 62, thereby improving the working efficiency.

Referring to fig. 1 and fig. 2, in an embodiment, the material turning plates 321 are disposed on two sides of the material turning shaft 32, and the material turning plates 321 on two sides of the material turning shaft 32 are staggered along the axial direction of the material turning shaft 321, so as to ensure more uniform material turning and save driving force. In the initial state, the material turning plates 321 on both sides are parallel to the ground. In application, the material turning plates on different sides can be adopted to turn the material of the culture tank according to the material turning process requirement. For example, when the material is turned for the first time, the turning motor 31 drives the turning shaft 32 to rotate clockwise by 90 degrees, the plurality of material turning plates on the first side rotate to the position below the turning shaft 32 to be inserted into the culture tank 61, and along with the movement of the mobile vehicle 10 from the starting end to the farthest end of the culture tank 61 along the operation track 62, the plurality of material turning plates on the first side turn over the material in the culture tank 61 (similar to plowing by a plowing machine), and after the material turning is completed, the turning motor 31 rotates to the initial position; during the second material turning, the material turning motor 31 drives the material turning shaft 32 to rotate 90 degrees counterclockwise, the material turning plates on the second side rotate to the position below the material turning shaft 32 to be inserted into the culture tank 61, the material turning plates on the second side move to the starting end from the farthest end of the culture tank 61 along the running track 62 along the moving vehicle 10, the material in the culture tank 61 is turned by the material turning plates on the second side, and after the material turning is completed, the material turning motor 31 rotates to the initial position. Therefore, the material turning motor 31 does not need to drive the material turning shaft 32 to rotate all the time, and the production cost is saved; the staggered material turning plates 321 can turn materials at different axial positions of the material turning shaft 32, so that the cultured feed and the worm eggs in the culture tank 61 are distributed more uniformly, and the air permeability is improved.

As a preferred scheme of the present invention, the air blower 41 is disposed in the middle of the lifting platform 20, two sets of air ducts 42 are disposed, and the two sets of air ducts 42 are symmetrically disposed on two sides of the air blower 41. When the air-blowing pump 41 works, air can be blown into the culture tanks 61 at two sides through the air outlet holes 421 on the two groups of air cylinders 42, so that the culture tanks 61 at two sides are ventilated and cooled simultaneously, and the working efficiency is improved.

In addition, referring to fig. 1 to fig. 3, the automatic upender of the present invention further includes a humidity adjusting mechanism 50, wherein the humidity adjusting mechanism 50 is used for adding fine bran powder into the cultivation tank 61 to adjust the humidity of the cultivation tank, so as to meet the biological cultivation requirement. Specifically, the humidity adjusting mechanism 50 comprises a storage bin 51, a feeding box 52, a material sucking machine 53, a connecting pipe 54, a material conveying pipe 55 and a conveying auger 56 which are arranged along a first direction X, the storage bin 51 is fixedly arranged on the moving vehicle 10, the storage bin 51 is used for storing fine bran powder, the feeding box 52 is arranged on the lifting platform 20, the material sucking machine 53 is arranged on the side edge of the top of the feeding box 52, the output end of the storage bin 51 is connected with the input end of the material sucking machine 53 through the connecting pipe 54, and the output end of the material sucking machine 53 is communicated with the top end of the feeding box 52; the bottom of feed box 52 is equipped with the discharge gate, and conveying pipeline 55 locates the below of discharge gate and communicates with the discharge gate, and the axis of conveying pipeline 55 is on a parallel with the axis of stirring axle 32, and the bottom side of conveying pipeline 55 is equipped with feed opening 551, carries auger 56 to locate the inside of conveying pipeline 55.

When the humidity adjusting mechanism 50 works, the fine bran powder in the storage bin 51 is sucked into the feeding box 52 by the sucking machine 53, the fine bran powder discharged from the discharge port at the bottom end of the feeding box 52 falls into the conveying pipe 55, then the fine bran powder in the conveying pipe 55 is continuously conveyed outwards along the conveying pipe 55 by the conveying auger 56, the fine bran powder discharged from the discharge port 551 at the bottom side of the conveying pipe 55 falls into the breeding groove 61, the fine bran powder can absorb a part of water to adjust the humidity of the breeding groove 61, and the situation that the growth of worm eggs is influenced by overlarge humidity is avoided.

In practical application, the conveying auger 56 can be driven by a motor to convey materials in the conveying pipe 55. The technology of motor drive transport auger belongs to prior art, and no longer repeated here. The suction machine 53 may be a commercially available grain suction machine or the like.

For satisfying the humidity control demand in the different high breed groove, elevating platform 20 needs to drive auto sucking machine 53 along vertical direction Z up-and-down motion, and connecting pipe 54 is connected between storage silo 51 and auto sucking machine 53, and consequently, connecting pipe 54 is scalable hose, can be according to elevating platform 20's altitude variation adjustment flexible length, realizes that material (fine bran powder) between storage silo 51 and the auto sucking machine 53 are carried, satisfies the technology demand.

As a preferred scheme of the utility model, the middle part of the material conveying pipe 55 is communicated with the material outlet, two groups of conveying augers 56 are arranged, the two groups of conveying augers 56 are arranged at two sides inside the material conveying pipe 55, and the rotating directions of the two groups of conveying augers 56 are opposite. The material suction machine 53 sucks the fine bran powder in the storage bin 51 into the feed box 52, the fine bran powder discharged from the discharge port at the bottom end of the feed box 52 enters the middle part of the feed delivery pipe 55, the two groups of conveying augers 56 rotate reversely to convey the fine bran powder to two sides of the feed delivery pipe 55 respectively, the fine bran powder discharged from the discharge ports 551 at two sides falls into the culture tanks 61 at two sides respectively, the humidity of the culture tanks at two sides is adjusted, and the work efficiency is high.

As the preferred scheme of the utility model, the storage bin 51 and the feed box 52 are funnel-shaped structures with large upper ends and small lower ends, so that the material (fine bran powder) is convenient to output.

Referring to fig. 1 and fig. 3 in combination, when the automatic upender of the present invention works, under the control of the controller, the lifting platform 20 drives each mechanism to move to a set height, the upender motor 31 controls the upender shaft 32 to rotate, so that the upender plates 321 are inserted into the cultivation tanks 61 on both sides, and as the moving vehicle 10 moves from the starting end to the farthest end of the cultivation tank 61 along the moving track 62, the upender plates 321 continuously turn over the materials in the cultivation tanks 61, and the blower pump 41 continuously blows air into the cultivation tanks 61 on both sides; meanwhile, according to the humidity control requirement, the humidity adjusting mechanism 50 can be controlled to add fine bran powder into the culture tank 61. The adding amount (adding thickness) of the fine bran powder can be adjusted by adjusting the moving speed of the moving vehicle 10 on the moving track 62, when the moving speed of the moving vehicle 10 is high, the adding amount of the fine bran powder is small (the thickness is small), and when the moving speed of the moving vehicle is low, the adding amount of the fine bran powder is large (the thickness is large).

In conclusion, the utility model provides the automatic upender applied to the biological culture system, under the automatic control of the controller, the upender motor drives the upender shaft to rotate, the material turning plate on the upender shaft turns the culture tank, so that the culture material and the insect material in the culture tank are uniformly distributed, the air is introduced into the culture tank by the air blast pump, the air permeability is improved, and the telescopic rod can drive the lifting platform to move up and down, so that the upender requirements of the culture tanks with different heights are met; the automatic upender has the advantages of high working efficiency, high automation degree, capability of reducing the labor cost, improving the survival rate of insects and economic benefit, and strong use flexibility.

The present invention has been described in relation to the above embodiments, which are only exemplary of the implementation of the present invention. It should be noted that the disclosed embodiments do not limit the scope of the utility model. Rather, it is intended that all such modifications and variations be included within the spirit and scope of this invention.

Claims

1. The utility model provides an automatic upender for biological farming systems which characterized in that: the device comprises a moving vehicle, a lifting platform, a material turning mechanism and a blast mechanism, wherein the lifting platform is arranged on the moving vehicle, and the material turning mechanism and the blast mechanism are arranged on the lifting platform;

the material turning mechanism comprises a material turning motor and a material turning shaft, the material turning motor is arranged on the lifting platform, the material turning shaft is connected with an output shaft of the material turning motor, and a plurality of material turning plates are arranged on the material turning shaft;

2. The automatic upender applied to a biological cultivation system as claimed in claim 1, wherein: the device is characterized by further comprising a humidity adjusting mechanism, wherein the humidity adjusting mechanism comprises a storage bin, a feeding box, a material sucking machine, a connecting pipe, a material conveying pipe and a conveying auger, the storage bin is fixedly arranged on the moving vehicle, the feeding box is arranged on the lifting platform, the material sucking machine is arranged on the side edge of the top of the feeding box, the output end of the storage bin is connected with the input end of the material sucking machine through the connecting pipe, and the output end of the material sucking machine is communicated with the top end of the feeding box; the bottom of charge box is equipped with the discharge gate, the conveying pipeline is located the below of discharge gate and with the discharge gate intercommunication, the axis of conveying pipeline is on a parallel with the axis of stirring axle, the bottom side of conveying pipeline is equipped with the feed opening, carry the auger to locate the inside of conveying pipeline.

3. The automatic upender applied to the biological cultivation system as claimed in claim 2, wherein: the middle part of conveying pipeline with the discharge gate intercommunication, it has two sets ofly to carry the auger, and two sets ofly carry the auger to locate the inside both sides of conveying pipeline, and two sets ofly carry the rotation direction of auger opposite.

4. The automatic upender applied to the biological cultivation system as claimed in claim 2, wherein: the connecting pipe is a telescopic hose.

5. The automatic upender applied to the biological cultivation system as claimed in claim 2, wherein: the storage silo the charging box is of a funnel-shaped structure with a large upper end and a small lower end.

6. The automatic upender applied to a biological cultivation system as claimed in claim 1, wherein: and a sliding seat or a roller is arranged on the bottom surface of the moving vehicle.

7. The automatic upender applied to a biological cultivation system as claimed in claim 1, wherein: the material turning motor is arranged in the middle of the lifting platform, the material turning shafts are arranged in two groups, and the two groups of material turning shafts are symmetrically arranged on two sides of the material turning motor.

8. The automatic upender applied to a biological cultivation system as claimed in claim 1, wherein: the air blower pump is arranged in the middle of the lifting platform, the air ducts are two groups, and the two groups of air ducts are symmetrically arranged on two sides of the air blower pump.