CN215517648U

CN215517648U - Rust-proof treatment device for prestressed anchorage

Info

Publication number: CN215517648U
Application number: CN202122350737.4U
Authority: CN
Inventors: 焦建章; 焦少乐; 马喜庆
Original assignee: Henan Xinrong Heavy Industry Co ltd
Current assignee: Henan Xinrong Heavy Industry Co ltd
Priority date: 2021-09-27
Filing date: 2021-09-27
Publication date: 2022-01-14
Anticipated expiration: 2031-09-27

Abstract

The utility model discloses an anti-rust treatment device for a prestressed anchor, which comprises a fixed groove and a drying box, wherein a partition plate is arranged in the center of an inner cavity of the fixed groove, one side of the partition plate is divided into a cleaning pool, the other side of the partition plate is divided into an anti-rust liquid pool, the drying box is arranged right above the fixed groove, hot air blowers are symmetrically arranged on the side surfaces of two sides of the drying box, an air outlet end of each hot air blower is communicated with an air homogenizing plate arranged on the inner wall of the drying box, and a plurality of spray heads are uniformly arranged on the air homogenizing plate. Has the advantages that: the device is provided with the fixing groove and the drying box, and the pre-stressed anchor is cleaned and subjected to rust prevention treatment by adopting an immersion method, so that the efficiency and the quality of the rust prevention treatment of the pre-stressed anchor are greatly improved, a cleaning mechanism and a drying mechanism of the rust prevention treatment device of the pre-stressed anchor are prevented from occupying a large amount of ground space of a workshop, and the space utilization efficiency of the workshop is greatly improved.

Description

Rust-proof treatment device for prestressed anchorage

Technical Field

The utility model relates to the technical field of rust prevention of prestressed anchorage devices, in particular to a rust prevention treatment device for a prestressed anchorage device.

Background

The prestressed anchorage device is an anchorage device applicable to engineering construction process and used for concrete prestressed tensioning, and is generally frequently used in bridge construction, in order to ensure that the prestressed anchorage device is not easy to corrode and rust in the using process, prolong the service life of the prestressed anchorage device and improve the use safety of the prestressed anchorage device, antirust liquid is often used for carrying out antirust treatment on the surface of the prestressed anchorage device, and the prestressed anchorage device is mostly used for carrying out antirust treatment on the prestressed anchorage device at present.

Traditional rust-resistant processing apparatus of prestressed anchorage utensil adopts the mode of the rust-resistant liquid of spraying to carry out rust-resistant processing to prestressed anchorage utensil mostly, but because prestressed anchorage utensil surface irregularity, and there are more blind hole and screw hole, the mode of adopting the spraying is difficult to with the even comprehensive spraying of rust-resistant liquid on prestressed anchorage utensil surface, easily cause rust-resistant processing not thorough, the poor problem of rust-resistant processing effect, in addition, traditional rust-resistant processing apparatus of prestressed anchorage utensil is mostly installed wiper mechanism and dry mechanism respectively around rust-resistant liquid spraying mechanism, make the rust-resistant processing apparatus of prestressed anchorage utensil occupy the great ground space of factory building, thereby the utilization efficiency in factory building space has been reduced.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Aiming at the defects of the prior art, the utility model provides the device for the rust prevention treatment of the prestressed anchorage, which has the advantages that the immersed cleaning and rust prevention treatment are adopted, the efficiency and the quality of the rust prevention treatment of the prestressed anchorage are greatly improved, the installation positions of a cleaning mechanism and a drying mechanism are optimized, the utilization efficiency of a workshop space is improved, and the problems in the background art are solved.

(II) technical scheme

In order to realize the advantages that the immersed cleaning and rust prevention treatment are adopted, the efficiency and the quality of the rust prevention treatment of the prestressed anchorage device are greatly improved, the installation positions of the cleaning mechanism and the drying mechanism are optimized, and the utilization efficiency of the workshop space is improved, the specific technical scheme adopted by the utility model is as follows: prestressing force anchor utensil rust-resistant processing apparatus, including fixed slot and drying cabinet, fixed slot inner chamber central authorities install the baffle, and baffle one side separates for wasing the pond to the baffle opposite side separates for rust-resistant liquid pond, be provided with the drying cabinet directly over the fixed slot, and drying cabinet both sides side symmetry installs the air heater, the air heater is given vent to anger the end intercommunication and has the even gas board of installing on the drying cabinet inner wall, and evenly installs a plurality of shower nozzle on the even gas board.

Furthermore, two threaded rod shafts are symmetrically arranged in the inner cavity of the drying box, nuts are meshed on the threaded rod shafts and are arranged on the movable frame, and one end of each threaded rod shaft penetrates through the side wall of the drying box and is connected with the output end of the first servo motor.

Further, two the removal is put up the symmetry and is installed the installation bearing, and installs the winding shaft in the installation bearing to winding shaft one end is connected with the second servo motor output, the even winding of epaxial multi-strand winding rope that has, and winding rope one end fixed connection is on the mounting panel top surface, and a plurality of hoist and mount area is evenly installed to the mounting panel bottom surface.

Further, wash the bottom of the pool and evenly be provided with a plurality of supersonic generator, and supersonic generator connects and installs the transducer.

Furthermore, a control panel is installed on the side wall of the drying box, and the control panel is electrically connected with the first servo motor, the second servo motor, the hot air blower, the ultrasonic generator and the energy converter.

Furthermore, wash pond one side intercommunication and have the water changing pipe that runs through the fixed slot lateral wall, rust-resistant liquid pond one side intercommunication has the moisturizing pipe that runs through the fixed slot lateral wall.

Furthermore, four corners of the top surface of the drying box are uniformly connected with hoisting frames.

(III) advantageous effects

Compared with the prior art, the utility model provides the rust-proof treatment device for the prestressed anchorage device, which has the following beneficial effects:

(1) when the device is used, a worker firstly fixes and ties the prestressed anchorage device on a plurality of hoisting belts which are uniformly arranged on the bottom surface of a mounting plate, then starts a second servo motor to drive a winding shaft arranged in two movable frame mounting bearings to rotate, when the winding shaft rotates, a winding rope wound on the winding shaft is released, the mounting plate connected with the winding rope descends along with the winding rope until the prestressed anchorage device tied on the hoisting belts falls into a cleaning tank arranged at one side of a partition plate arranged at the center of the fixing groove, then starts an ultrasonic generator and an energy converter arranged at the bottom of the cleaning tank to generate ultrasonic waves to clean the prestressed anchorage device immersed in cleaning liquid in the cleaning tank, and after the cleaning is finished, starts the second servo motor again to drive the winding shaft to reversely rotate until the prestressed anchorage device rises to the inner cavity of the drying tank, then, a worker starts hot air blowers arranged on the side surfaces of the two sides of the drying box, generated dry hot air enters the air homogenizing plate and is sprayed on the prestressed anchorage device through a plurality of spray heads evenly arranged on the air homogenizing plate, cleaning liquid remained on the prestressed anchorage device is quickly dried, after the drying is finished, the worker starts a first servo motor to drive a threaded rod shaft to rotate, the threaded rod shaft and a nut arranged on a movable frame are meshed with each other, when the threaded rod shaft rotates, the two movable frames can drive a winding shaft and the prestressed anchorage device to move to the other side of a partition plate along the direction of the threaded rod shaft, as mentioned above, a second servo motor is started again to immerse the prestressed anchorage device in antirust liquid arranged in an antirust liquid tank arranged on the other side of the partition plate arranged in the center of a fixed groove, so that the antirust liquid is quickly coated on the surface of the whole cleaned prestressed anchorage device, and after the antirust liquid is coated, the prestressed anchorage device is lifted to the inner side of the prestressed drying box again according to the above, and then, the hot air blower is started again to dry the antirust liquid coated on the surface of the prestressed anchorage device, after the antirust liquid is dried, workers take the prestressed anchorage device off the hoisting belt, so that the antirust treatment of the prestressed anchorage device can be completed, and the cleaning and the antirust treatment of the prestressed anchorage device are carried out by adopting an immersion method, so that the antirust treatment efficiency and quality of the prestressed anchorage device are greatly improved.

(2) The cleaning device is provided with the fixing groove and the drying box, when the cleaning device is installed, the fixing groove is fixedly installed on the ground of a plant, then the drying box is hoisted right above the fixing groove through the hoisting frame, the cleaning pool and the antirust liquid pool are in a parallel state at the moment, and the drying box is hoisted in the air, so that a large amount of ground space of the plant is prevented from being occupied by a cleaning mechanism and a drying mechanism of the prestressed anchor antirust treatment device, and the space utilization efficiency of the plant is greatly improved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is a schematic structural diagram of a pre-stressed anchor rust-proofing apparatus according to an embodiment of the utility model;

FIG. 2 is a sectional top view of a drying box of the rust preventive treatment apparatus for the prestressed anchorage device according to the embodiment of the present invention;

FIG. 3 is a sectional side view of a drying box of the rust preventive treatment apparatus for the prestressed anchorage device according to the embodiment of the present invention;

FIG. 4 is a perspective view of a winding shaft of the rust preventive treatment apparatus for a prestressed anchorage device according to an embodiment of the present invention.

In the figure:

1. fixing grooves; 2. a partition plate; 3. a cleaning tank; 4. an antirust liquid pool; 5. a drying oven; 6. a threaded rod shaft; 7. a movable frame; 8. a second servo motor; 9. winding the rope; 10. mounting a plate; 11. a hoisting belt; 12. a hot air blower; 13. a gas homogenizing plate; 14. a spray head; 15. a hoisting frame; 16. an ultrasonic generator; 17. a transducer; 18. changing a water pipe; 19. a liquid supplementing pipe; 20. a first servo motor; 21. a nut; 22. a winding shaft; 23. and (5) mounting a bearing.

Detailed Description

For further explanation of the various embodiments, the drawings which form a part of the disclosure and which are incorporated in and constitute a part of this specification, illustrate embodiments and, together with the description, serve to explain the principles of operation of the embodiments, and to enable others of ordinary skill in the art to understand the various embodiments and advantages of the utility model, and, by reference to these figures, reference is made to the accompanying drawings, which are not to scale and wherein like reference numerals generally refer to like elements.

According to the embodiment of the utility model, the pre-stressed anchor device rust prevention treatment device is provided.

The utility model will be further explained with reference to the accompanying drawings and specific embodiments, as shown in fig. 1-4, the prestressed anchor rust-proofing treatment device according to the embodiment of the utility model comprises a fixing groove 1 and a drying box 5, a partition plate 2 is installed in the center of the inner cavity of the fixing groove 1, one side of the partition plate 2 is divided into a cleaning pool 3, the other side of the partition plate 2 is divided into a rust-proofing liquid pool 4, the drying box 5 is arranged right above the fixing groove 1, hot air blowers 12 are symmetrically installed on the two side surfaces of the drying box 5, the air outlet end of the hot air blower 12 is communicated with an air-homogenizing plate 13 installed on the inner wall of the drying box 5, and a plurality of spray heads 14 are uniformly installed on the air-homogenizing plate 13, the hot air blower 12 is the existing mature technology, and the effects of avoiding the cleaning mechanism and the drying mechanism of the prestressed anchor rust-proofing treatment device from occupying a large amount of floor space of a factory building and greatly improving the space utilization efficiency of the factory building are no longer repeated, and the pre-stressed anchorage device is cleaned and subjected to rust prevention treatment by adopting an immersion method, so that the efficiency and the quality of the rust prevention treatment of the pre-stressed anchorage device are greatly improved.

In one embodiment, two screw rod shafts 6 are symmetrically arranged in the inner cavity of the drying oven 5, nuts 21 are meshed on the screw rod shafts 6, the nuts 21 are arranged on the movable frame 7, and one end of each screw rod shaft 6 penetrates through the side wall of the drying oven 5 to be connected with the output end of the first servo motor 20, so that the function of controlling the prestressed anchor to move left and right is achieved.

In one embodiment, the two moving frames 7 are symmetrically provided with the mounting bearings 23, the winding shaft 22 is mounted in the mounting bearings 23, one end of the winding shaft 22 is connected with the output end of the second servo motor 8, the winding shaft 22 is uniformly wound with a plurality of strands of winding ropes 9, one end of each winding rope 9 is fixedly connected to the top surface of the mounting plate 10, the bottom surface of the mounting plate 10 is uniformly provided with a plurality of hoisting belts 11, each hoisting belt 11 is the existing mature technology and is not described herein any more, and the effect of controlling the lifting movement of the prestressed anchor is achieved.

In one embodiment, a plurality of ultrasonic generators 16 are uniformly arranged at the bottom of the cleaning pool 3, the ultrasonic generators 16 are connected with and provided with transducers 17, the ultrasonic generators 16 and the transducers 17 are the existing mature technologies, and are not described herein again, so that the function of cleaning the prestressed anchor by using ultrasonic waves is achieved.

In one embodiment, a control panel is mounted on the side wall of the drying box 5, and the control panel is electrically connected to the first servo motor 20, the second servo motor 8, the hot air blower 12, the ultrasonic generator 16 and the transducer 17, so as to function as a normal operation of the control device.

In one embodiment, the cleaning pool 3 is communicated with a water changing pipe 18 penetrating through the side wall of the fixing groove 1, and the antirust liquid pool 4 is communicated with a liquid supplementing pipe 19 penetrating through the side wall of the fixing groove 1, so that the cleaning liquid is replaced and the antirust liquid is supplemented.

In one embodiment, four corners of the top surface of the drying box 5 are uniformly connected with hoisting frames 15, so that the drying box 5 is hoisted.

The working principle is as follows: the utility model is provided with a fixed groove 1 and a drying box 5, when in use, a worker firstly fixes and ties the prestressed anchorage on a plurality of lifting belts 11 which are uniformly arranged on the bottom surface of a mounting plate 10, then starts a second servo motor 8 to drive a winding shaft 22 arranged in mounting bearings 23 of two moving frames 7 to rotate, when the winding shaft 22 rotates, a winding rope 9 wound on the winding shaft 22 is released, the mounting plate 10 connected with the winding rope 9 descends along with the winding rope 9 until the prestressed anchorage tied on the lifting belts 11 falls into a cleaning pool 3 arranged at one side of a partition plate 2 arranged at the center of the fixed groove 1, then starts an ultrasonic generator 16 and a transducer 17 arranged at the bottom of the cleaning pool 3 to generate ultrasonic waves to clean the prestressed anchorage immersed in cleaning liquid in the cleaning pool 3, and after the cleaning is finished, starts the second servo motor 8 again to drive the winding shaft 22 to rotate reversely, until the prestressed anchorage device rises to the inner cavity of the drying box 5, at this time, a worker starts hot air blowers 12 arranged on the two side surfaces of the drying box 5, generated dry hot air enters an air homogenizing plate 13 and is sprayed on the prestressed anchorage device through a plurality of spray nozzles 14 uniformly arranged on the air homogenizing plate 13 to quickly dry cleaning liquid remained on the prestressed anchorage device, after the drying is finished, the worker starts a first servo motor 20 to drive a threaded rod shaft 6 to rotate, the threaded rod shaft 6 is mutually meshed with nuts 21 arranged on a movable frame 7, when the threaded rod shaft 6 rotates, the two movable frames 7 can drive a winding shaft 22 and the prestressed anchorage device to move to the other side of the partition plate 2 along the direction of the threaded rod shaft 6, as described above, the second servo motor 8 is started again to immerse the prestressed anchorage device in the antirust liquid arranged on the other side of the partition plate 2 arranged in the center of the fixed groove 1, the surface of the whole cleaned prestressed anchorage is quickly coated with the antirust liquid, after the antirust liquid is coated, the prestressed anchorage is lifted to the inner side of the drying box 5 again according to the above, then the hot air blower 12 is started again to dry the antirust liquid coated on the surface of the prestressed anchorage, after the antirust liquid is dried, a worker takes the prestressed anchorage off the hoisting belt 11, the antirust treatment of the prestressed anchorage can be completed, the cleaning and the antirust treatment of the prestressed anchorage are carried out by adopting an immersion method, the efficiency and the quality of the antirust treatment of the prestressed anchorage are greatly improved, in addition, as the fixing groove 1 is fixedly arranged on the ground of a factory building during the installation, the drying box 5 is hoisted right above the fixing groove 1 by the hoisting frame 15, at the moment, the cleaning tank 3 and the antirust liquid tank 4 are in a parallel state, and the drying box 5 is in the air, thereby avoiding that a large amount of space of the ground of the factory building is occupied by the cleaning mechanism and the drying mechanism of the antirust treatment device of the prestressed anchorage, the space utilization efficiency of the factory building is greatly improved.

In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims

1. Prestressing force anchor utensil rust-resistant processing apparatus, including fixed slot (1) and drying cabinet (5), its characterized in that, baffle (2) are installed to fixed slot (1) inner chamber central authorities, and baffle (2) one side is separated for washing pond (3) to baffle (2) opposite side is separated for rust-resistant liquid pond (4), be provided with drying cabinet (5) directly over fixed slot (1), and drying cabinet (5) both sides side symmetry installs air heater (12), air heater (12) give vent to anger end intercommunication has even gas plate (13) of installing on drying cabinet (5) inner wall, and evenly installs a plurality of shower nozzle (14) on even gas plate (13).

2. The rust-proof treatment device for the prestressed anchorage device according to claim 1, wherein two threaded rod shafts (6) are symmetrically installed in the inner cavity of the drying box (5), nuts (21) are engaged on the threaded rod shafts (6), the nuts (21) are installed on the movable frame (7), and one end of each threaded rod shaft (6) penetrates through the side wall of the drying box (5) and is connected with the output end of the first servo motor (20).

3. The rust-proof treatment device for the prestressed anchorage device according to claim 2, wherein the two movable frames (7) are symmetrically provided with mounting bearings (23), the mounting bearings (23) are internally provided with winding shafts (22), one end of each winding shaft (22) is connected with the output end of a second servo motor (8), the winding shafts (22) are uniformly wound with a plurality of strands of winding ropes (9), one end of each winding rope (9) is fixedly connected to the top surface of the mounting plate (10), and the bottom surface of the mounting plate (10) is uniformly provided with a plurality of hoisting belts (11).

4. The rust-preventive treatment device for the prestressed anchorage device according to claim 1, characterized in that a plurality of ultrasonic generators (16) are uniformly arranged at the bottom of the cleaning tank (3), and the ultrasonic generators (16) are connected and provided with transducers (17).

5. The rust-preventive treatment device for the prestressed anchorage device according to claim 1, wherein a control panel is installed on the side wall of the drying box (5), and the control panel is electrically connected with the first servo motor (20), the second servo motor (8), the hot air blower (12), the ultrasonic generator (16) and the transducer (17).

6. The rust-preventive treatment device for the prestressed anchorage devices as claimed in claim 1, wherein the cleaning tank (3) is connected to a water exchange pipe (18) extending through the side wall of the fixing groove (1), and the rust-preventive liquid tank (4) is connected to a liquid replenishing pipe (19) extending through the side wall of the fixing groove (1).

7. The rust-proofing treatment device for the prestressed anchorage device as claimed in claim 1, wherein four corners of the top surface of the drying box (5) are uniformly connected with hoisting frames (15).