CN109778615B - Rail rust cleaning device - Google Patents
Rail rust cleaning device Download PDFInfo
- Publication number
- CN109778615B CN109778615B CN201910077305.5A CN201910077305A CN109778615B CN 109778615 B CN109778615 B CN 109778615B CN 201910077305 A CN201910077305 A CN 201910077305A CN 109778615 B CN109778615 B CN 109778615B
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- Prior art keywords
- brush
- rust removing
- fixing frame
- wheel
- gear
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B31/00—Working rails, sleepers, baseplates, or the like, in or on the line; Machines, tools, or auxiliary devices specially designed therefor
- E01B31/02—Working rail or other metal track components on the spot
- E01B31/12—Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B31/00—Working rails, sleepers, baseplates, or the like, in or on the line; Machines, tools, or auxiliary devices specially designed therefor
- E01B31/02—Working rail or other metal track components on the spot
- E01B31/12—Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails
- E01B31/17—Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails by grinding
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Brushes (AREA)
- Cleaning In General (AREA)
Abstract
A rail rust removal device belongs to the field of railway maintenance. The invention relates to a device for spraying liquid medicine, in particular to a device for driving a generator to rotate and generate electricity and driving a rust removing brush to rotate and remove rust by traction of a train, wherein the generated electric energy is used for spraying the liquid medicine.
Description
The application is a divisional application with the application number of 2017105925375, application date of 2017, 07, 19 and the name of 'a rail rust removing device'.
Technical Field
The invention relates to a rail rust removing device, in particular to a device which adopts train traction to drive a generator to rotate for generating electricity and drive a rust removing brush to rotate for removing rust, and the generated electric energy is used for spraying liquid medicine, belonging to the field of railway maintenance.
Background
When the train track is used, the train track can be subjected to wind, sunshine and erosion of rainwater, corrosion of different degrees can be caused, iron rust can appear on the surface of the rail, particularly, the aging of the rail can be accelerated if the two side faces of the rail are seriously corroded for a long time without cleaning, and the service life is shortened. Rusted rails can affect the smooth running of the vehicle and thus accelerate the damage of the rails. The existing rail rust removal mainly depends on manual grinding and rust removal by a grinding machine, the method is low in efficiency, the spine of a worker can be damaged after long-time work, meanwhile, the grinding machine is high in noise, the rust can drift around along with wind in the grinding process, the rust can be easily sucked into a respiratory tract, and the body of the worker is seriously damaged.
Disclosure of Invention
Aiming at the defects, the invention provides a rail rust removing device.
The invention is realized by the following technical scheme: a rail rust removing device comprises a frame, a front spray head bracket, a front fixing frame, a front fixing wheel, a first driven gear, a second driven gear, a third driven gear, a front wheel, a generator, a rust removing liquid box, a rust preventing liquid box, a controller, a miniature air pump, a speed reducer, a storage battery, a rust removing brush gear, a rust removing brush chain, a step gear, a brush chain, a brush gear, a rear spray head bracket, a rear spray head, a rear fixing frame, a rust removing brush, a brush fixing frame, a rear fixing wheel, a rear wheel, a miniature motor and a liquid medicine pipe, wherein the frame is structurally divided into a handle, a first mounting hole, a second mounting hole, a front fixing frame mounting lug, a rear fixing frame mounting lug, a front wheel mounting plate, a rear wheel mounting plate and a main frame, the front wheel mounting plate is arranged at the front parts of two sides of the frame, the rear wheel mounting plate is arranged at the rear parts of two sides of the, the rear fixing frame mounting lug is arranged on the lower end face of the rear wheel mounting plate, the handle is arranged at the front end of the rack, and the first mounting hole and the second mounting hole are arranged on two sides of the handle; the middle part of the front spray head is matched and installed with a buckle at the front end of a front spray head bracket, a tail end lug of the front spray head is connected with a rust removing liquid box through a liquid medicine pipe, the middle part of the rear spray head is matched and installed with a buckle at the front end of a rear spray head bracket, a tail end lug of the rear spray head is connected with a rust removing liquid box through a liquid medicine pipe, the rust removing liquid box and the rust removing liquid box are both installed and fixed on a main frame, the tail end of the front spray head bracket is installed and fixed on a front fixing frame, a through hole is formed in the front fixing frame, a front fixing wheel is installed on the through hole of the front fixing frame, the tail end of the front fixing frame is installed and installed with the front fixing frame installation lug through a pin shaft in a matching way, a micro motor is installed and fixed at the lower part of the front fixing frame installation lug, the micro motor can drive the front fixing frame, the first driven gear is arranged on the shaft of the front wheel and rotates along with the front wheel, the first driven gear and the front wheel have the same angular speed, the second driven gear is arranged on the main frame and is matched with the first driven gear and the third driven gear, the third driven gear is well meshed with the input shaft of the speed reducer, the speed reducer is arranged and fixed on the main frame, the generator is arranged and fixed on the left front part of the main frame, the miniature air pump is arranged and fixed on the rear part of the main frame, the controller is arranged and fixed on the right rear part of the main frame, the storage battery is arranged and fixed on the left rear part of the main frame, the miniature air pump is connected with the rust removing liquid tank and the rust preventing liquid tank through a liquid medicine pipe, the generator, the miniature air pump and the storage battery are connected with the controller through wires, the tail end of the rear spray head bracket is arranged and fixed, the through hole is internally provided with a bearing, the rust removing brush is matched with the through hole in the front part of the brush fixing frame in an installing way, the rust removing brush gear is matched with the shaft of the rust removing brush, the rust removing brush and the rust removing brush gear have the same angular velocity, the brush and the brush fixing frame are fixed on the rear fixing frame in an installing way, the through hole is formed in the rear fixing frame in an installing way, the rear fixing wheel is installed on the through hole in the rear fixing frame, the shaft of the rear fixing wheel passes through the through hole and then is matched with the step gear, the step gear and the rear fixing wheel have the same angular velocity, the step gear is matched with the rust removing brush gear through the rust removing brush chain and the rust removing brush gear for transmission, the step gear is matched with the brush gear for transmission through the brush chain, the tail end of the rear fixing frame is matched with the installing lug of the rear fixing frame through the pin shaft, the micro motor is installed, the miniature motor can drive the rear fixing frame to rotate around the pin shaft, the rear wheel mounting plate is provided with a through hole, a bearing is arranged in the through hole, the rear wheel and the through hole in the rear wheel mounting plate are installed in a matched mode, and the rear wheel can freely rotate around the axis of the rear wheel.
The frame is in an axisymmetric structure.
The tail ends of the front spray head bracket and the rear spray head bracket are provided with elastic buckles with openings.
The diameters of reference circles of the first driven gear, the second driven gear and the third driven gear are sequentially increased, the modules of the three gears are the same, and meshing is good.
The surfaces of the front wheel and the rear wheel are covered with soft rubber and are subjected to anti-skid treatment.
And the interior of the rust removing liquid tank and the interior of the rust preventing liquid tank are subjected to anti-corrosion treatment.
The appearance of the rust removing brush and the appearance of the brush are both disc-shaped, the steel brush bristles are uniformly distributed on the bottom surface, close to the rail, of the rust removing brush and the bus surface of the brush, the soft brush bristles are uniformly distributed on the bottom surface, close to the rail, of the brush and the bus surface of the brush, the diameter of the rust removing brush is equal to that of the brush, and the rotating speed of the rust removing brush is greater than that of the brush.
The front fixed wheel and the rear fixed wheel are in circular truncated cone structures, the bus surface is well attached to the downward inclined surface of the rail, and the bus surface is coated with soft rubber for anti-skid treatment.
The bevel gear consists of two gears with different reference circle diameters, a gap is formed between the two gears, and the two gears have the same angular speed.
The front spray head, the front spray head bracket, the front fixing frame, the front fixing wheel, the derusting brush gear, the derusting brush chain, the step gear, the brush chain, the brush gear, the rear spray head bracket, the rear spray head, the rear fixing frame, the derusting brush, the brush fixing frame and the rear fixing wheel are all two, and the number of the micro motors is four.
The invention has the beneficial effects that the external hanging type structure is adopted, the assembly and disassembly are convenient, the invention is dragged to move in the running process of a train, the front wheel and the rear wheel rotate by utilizing friction force, the train runs forwards, and the cost of manual rust removal is saved; the rail rust removing device can automatically remove rust on two side surfaces of a rail, so that the working efficiency is improved, after the rust removing liquid is sprayed, the rust is removed by using the rotation of the rust removing brush, the rust removing effect after the rust removing liquid is sprayed is better than that of manual rust removing, the working efficiency is high, the rust removing is more thorough, and the cost of manual rust removing is reduced; after rust removal is finished, the rust-proof liquid can be automatically sprayed to protect the rail and prevent the rail from rusting; the front wheels, the rear wheels and the fixed wheels are fixed, so that the stability and the safety of the device are improved, and the working efficiency is further improved; the front fixing frame and the rear fixing frame can rotate around the pin shaft at the tail end of the front fixing frame and the rear fixing frame, so that the device is convenient to take and mount and is convenient to recycle, mount and use; the spray head and the bracket are connected by a buckle, which is beneficial to improving the installation and replacement efficiency; the three driven gears are decelerated, so that the torque input into the generator is more stable, and the generating efficiency and the stability of output electric energy are improved; the interior of the rust removing liquid tank and the interior of the rust preventing liquid tank are subjected to anti-corrosion treatment, so that the liquid medicine is prevented from corroding the tank body to cause leakage; the disc type derusting brush and the hairbrush improve the derusting efficiency and the cleaning efficiency and reduce the abrasion of the bristles under the high-speed rotation; the invention has the advantages of compact integral structure, small occupied space, high rust removal speed and convenient use, can finish the rust removal of the rails on most occasions only by retracting the output gear before the turnout after being installed on a train, is energy-saving and environment-friendly, has low cost and greatly saves manpower and material resources.
Drawings
Fig. 1 is a schematic structural view of the present invention in a working state, fig. 2 is a top view of the present invention, fig. 3 is a schematic structural view of the present invention before installation, fig. 4 is a schematic structural view of a frame of the present invention, fig. 5 is a schematic structural view of a rust removing brush part of the present invention, fig. 6 is a schematic structural view of a rear nozzle holder of the present invention, fig. 7 is a schematic structural view of a front fixing frame of the present invention, fig. 8 is a schematic structural view of a front nozzle holder of the present invention, and fig. 9 is a schematic structural view of a front nozzle of the present invention.
In the figure, 1, a frame, 2, a front nozzle, 3, a front nozzle bracket, 4, a front fixing frame, 5, a front fixing wheel, 6, a first driven gear, 7, a second driven gear, 8, a third driven gear, 9, a front wheel, 10, a generator, 11, a derusting liquid tank, 12, a derusting liquid tank, 13, a controller, 14, a miniature air pump, 15, a reducer, 16, a storage battery, 17, a derusting brush gear, 18, a derusting brush chain, 19, a tower gear, 20, a brush chain, 21, a brush gear, 22, a rear nozzle bracket, 23, a rear nozzle, 24, a rear fixing frame, 25, a derusting brush, 26, a brush, 27, a brush fixing frame, 28, a rear fixing wheel, 29, a rear wheel, 30, a miniature motor, 31, a liquid medicine pipe, 32, a rail, 101, a handle, 102, a first mounting hole, 103, a second mounting hole, 104, a front fixing frame mounting lug, 105, a rear fixing frame mounting lug, 106. front wheel mounting plates 107, rear wheel mounting plates 108 and a main frame.
Detailed Description
A rail rust removing device comprises a frame 1, a front spray head 2, a front spray head bracket 3, a front fixing frame 4, a front fixing wheel 5, a first driven gear 6, a second driven gear 7, a third driven gear 8, a front wheel 9, a generator 10, a rust removing liquid box 11, a rust removing liquid box 12, a controller 13, a miniature air pump 14, a speed reducer 15, a storage battery 16, a rust removing brush gear 17, a rust removing brush chain 18, a tower gear 19, a brush chain 20, a brush gear 21, a rear spray head bracket 22, a rear spray head 23, a rear fixing frame 24, a rust removing brush 25, a brush 26, a brush fixing frame 27, a rear fixing wheel 28, a rear wheel 29, a miniature motor 30 and a liquid medicine pipe 31, wherein the frame 1 is structurally divided into a handle 101, a first mounting hole 102, a second mounting hole 103, a front fixing frame mounting lug 104, a rear fixing frame mounting lug 105, a front wheel mounting plate 106, a rear wheel mounting plate 107 and a main frame 108, the front wheel mounting plate is arranged at the front part of two sides of the frame, the rear wheel mounting plate is arranged at the rear part of two sides of the frame, the front fixing frame mounting lug is arranged on the lower end surface of the front wheel mounting plate, the rear fixing frame mounting lug is arranged on the lower end surface of the rear wheel mounting plate, the handle is arranged at the front end of the frame, and the first mounting hole and the second mounting hole are arranged at two sides of the handle; the middle part of the front nozzle 2 is matched and installed with the buckle at the front end of the front nozzle bracket 3, the tail end lug of the front nozzle 2 is connected with the rust removing liquid box 11 through the liquid medicine pipe 31, the middle part of the back nozzle 23 is matched and installed with the buckle at the front end of the back nozzle bracket 22, the tail end lug of the back nozzle 23 is connected with the rust preventing liquid box 12 through the liquid medicine pipe 31, the rust removing liquid box 11 and the rust preventing liquid box 12 are both installed and fixed on the main frame 108, the tail end of the front nozzle bracket 3 is installed and fixed on the front fixing frame 4, the front fixing frame 4 is provided with a through hole, the front fixed wheel 5 is installed on the through hole of the front fixing frame 4, the tail end of the front fixing frame 4 is installed and installed with the front fixing frame installation lug 104 through a pin shaft, the micro motor 30 is installed and fixed at the lower part of the front fixing frame installation lug 104, the micro motor 30, the front wheel 9 is matched with the through hole on the front wheel mounting plate 106, the front wheel 9 can freely rotate around the axis, the first driven gear 6 is arranged on the shaft of the front wheel 9 and rotates with the front wheel 9, the second driven gear 7 is arranged on the main frame 108 and is matched with the first driven gear 6 and the third driven gear 8, the third driven gear 8 is well meshed with the input shaft of the reducer 15, the reducer 15 is arranged and fixed on the main frame 108, the generator 10 is matched with the output shaft of the reducer 15, the generator 10 is arranged and fixed on the left front part of the main frame 108, the micro air pump 14 is arranged and fixed on the rear part of the main frame 108, the controller 13 is arranged and fixed on the right rear part of the main frame 108, the storage battery 16 is arranged and fixed on the left rear part of the main frame 108, the micro air pump 14 is connected with the rust removing liquid tank 11 and the rust preventing liquid tank 12 through the liquid pipe 31, the generator 10, the miniature air pump 14 and the storage battery 16 are connected with the controller 13 through leads, the tail end of the rear nozzle bracket 22 is fixedly arranged on a brush fixing frame 27, the brush fixing frame 27 is provided with two through holes, bearings are arranged in the through holes, a rust removing brush 25 is matched with the through holes in the front part of the brush fixing frame 27 in an installing way, the shaft of the rust removing brush gear 17 and the shaft of the rust removing brush 25 are matched and arranged, the rust removing brush 25 and the wheel of the rust removing brush 17 have the same angular velocity, a brush 26 is matched and arranged with the through holes in the rear part of the brush fixing frame 27, the shaft of the brush gear 21 and the brush 26 are matched and arranged, the brush 26 and the brush gear 21 have the same angular velocity, the brush fixing frame 27 is fixedly arranged on the rear fixing frame 24, the rear fixing frame 24 is provided with through holes, the rear fixing wheel 28 is arranged on the through holes, the shaft of the rear fixing wheel 28 is matched and arranged, the stepped gear 19 is in matched transmission with the derusting brush gear 17 through the derusting brush chain 18, the stepped gear 19 is in matched transmission with the hairbrush gear 21 through the hairbrush chain 20, the tail end of the rear fixing frame 24 is in matched installation with the rear fixing frame installation lug 105 through a pin shaft, the micro motor 30 is installed and fixed on the lower portion of the rear fixing frame installation lug 105, the micro motor 30 can drive the rear fixing frame 24 to rotate around the pin shaft, a through hole is formed in the rear wheel installation plate 107, a bearing is installed inside the through hole, the rear wheel 29 and the through hole in the rear wheel installation plate 107 are in matched installation, and the rear wheel 29 freely.
The frame 1 is in an axisymmetric structure.
The tail ends of the front spray head bracket 3 and the rear spray head bracket 22 are provided with elastic buckles with openings.
The diameters of reference circles of the first driven gear 6, the second driven gear 7 and the third driven gear 8 are sequentially increased, the modules of the three gears are the same, and meshing is good.
The surfaces of the front wheel 9 and the rear wheel 29 are covered with soft rubber and are subjected to anti-skid treatment.
The interior of the rust removing liquid tank 11 and the interior of the rust preventing liquid tank 12 are both subjected to anti-corrosion treatment.
The appearance of the rust removing brush 25 and the appearance of the hairbrush 26 are both disc-shaped, steel bristles are uniformly distributed on the bottom surface, close to the rail, of the rust removing brush 25 and the bus surface of the rust removing brush 26, soft bristles are uniformly distributed on the bottom surface, close to the rail, of the hairbrush 26 and the bus surface of the soft bristles, the diameter of the rust removing brush 25 is equal to that of the hairbrush 26, and the rotating speed of the rust removing brush 25 is larger than that of.
The front fixed wheel 5 and the rear fixed wheel 28 are in a circular truncated cone structure, the bus surface is well attached to the downward inclined surface of the rail 32, and the bus surface is coated with soft rubber for anti-skid treatment.
The bevel gear 19 consists of two gears with different pitch circle diameters, a gap is formed between the two gears, and the two gears have the same angular speed.
The device comprises a front spray head 2, a front spray head support 3, a front fixing frame 4, a front fixing wheel 5, a derusting brush gear 17, a derusting brush chain 18, a tower gear 19, a brush chain 20, a brush gear 21, a rear spray head support 22, a rear spray head 23, a rear fixing frame 24, a derusting brush 25, a brush 26, a brush fixing frame 27 and a rear fixing wheel 28, wherein the number of the micro motors 30 is four.
When the device is installed, when a train stops running, one end of each of two steel wire ropes respectively passes through a first mounting hole 102 and a second mounting hole 103, the other end of each of the two steel wire ropes is fixedly connected to the tail of the train, the device is placed above the rail 32 along the extending direction of the rail 32 by holding a handle 101 with hands, a controller 13 controls a micro motor 30 to rotate, a front fixing frame 4 rotates to vertically face downwards, a rear fixing frame 24 rotates to vertically face downwards, the bus surface of a front fixing wheel 5 is well attached to the inclined side surface of the rail 32, the bus side of a rear fixing wheel 28 is well attached to the inclined side surface of the rail 32, the controller 13 controls a micro air pump 14 to work, the micro air pump 14 provides air pressure for a derusting liquid tank 11, derusting liquid in the derusting liquid tank 11 reaches a front spray head 2 through a liquid medicine pipe 31, the derusting liquid is uniformly sprayed on the rail 32 by the front spray head 2, the front wheel 9 starts to rotate under the action of friction force, and drives the rotating shaft of the generator 10 to rotate to generate electricity after being transmitted through the first driven gear 6, the second driven gear 7, the third driven gear 8 and the reducer 15, electric energy is stored in the storage battery 16 through the controller 13, the rear wheel 29 plays a balance and support role, the front fixed wheel 5 can generate slight vibration when rotating, so as to drive the front spray head bracket 3 to vibrate, the derusting liquid is uniformly sprayed on the rail 32, the rear fixed wheel 24 rotates under the action of friction force, so as to drive the step gear 19 to rotate, the step gear 19 drives the derusting brush gear 17 to rotate through the derusting brush chain 18, so as to drive the derusting brush 25 to rotate, the bristles of the derusting brush 25 grind rust under high-speed rotation, the step gear 19 drives the brush gear 21 to rotate through the brush chain 20, so as to drive the brush 26 to rotate, the bristles of the brush 26 rotate, so as to sweep the rust, the micro air pump 14 provides air pressure for the antirust liquid tank 12, the antirust liquid in the antirust liquid tank 12 reaches the rear spray head 23 through the liquid medicine pipe 31, the rear fixed wheel 28 generates slight vibration when rotating, so as to drive the rear spray head bracket 22 to vibrate, and the antirust liquid is uniformly sprayed on the rail 32 by the rear spray head 23; when the device needs to be retracted when a fork is reached or rust removal is finished, the controller 13 controls the micro air pump 14 to stop working, the front spray head 2 and the rear spray head 23 stop spraying liquid medicine, the controller 13 controls the front micro motor 30 to rotate reversely, the front fixing frame 4 rotates from vertical to downward to the level of the front fixing frame 4, the rear fixing frame 24 rotates from vertical to downward to the level of the rear fixing frame 24, the rear fixing wheel 28 is separated from a rail 32 at the moment, the rear fixing wheel 28 stops rotating, the step gear 19, the rust removing brush chain 18, the rust removing brush gear 17, the rust removing brush 25, the brush chain 20, the brush gear 21 and the brush 26 stop rotating and stop removing rust, and when the front fixing frame 4 and the rear fixing frame 24 are in the horizontal positions, a user pulls two steel wire ropes to retract the device and wait for next use.
It will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in the embodiments without departing from the principles and spirit of the invention, which falls within the scope of the appended claims.
Claims (7)
1. The utility model provides a rail rust cleaning device, by the frame, preceding shower nozzle support, preceding mount, preceding tight pulley, first driven gear, the second driven gear, the third driven gear, the front wheel, the generator, the rust cleaning liquid case, a controller, miniature air pump, the reduction gear, the battery, the rust cleaning brush gear, the rust cleaning brush chain, the step gear, the brush chain, the brush gear, back shower nozzle support, the back shower nozzle, the back mount, the rust cleaning brush, the brush mount, the back tight pulley, the rear wheel, micro motor and liquid medicine pipe are constituteed, its characterized in that: the frame is structurally divided into a handle, a first mounting hole, a second mounting hole, a front fixing frame mounting lug, a rear fixing frame mounting lug, a front wheel mounting plate, a rear wheel mounting plate and a main frame, the front wheel mounting plate is arranged at the front parts of two sides of the frame, the rear wheel mounting plate is arranged at the rear parts of two sides of the frame, the front fixing frame mounting lug is arranged on the lower end surface of the front wheel mounting plate, the rear fixing frame mounting lug is arranged on the lower end surface of the rear wheel mounting plate, the handle is arranged at the front end of the frame, and the first mounting hole and the second mounting hole are arranged at two sides of the handle; the middle part of the front spray head is matched and installed with a buckle at the front end of a front spray head bracket, a tail end lug of the front spray head is connected with a rust removing liquid box through a liquid medicine pipe, the middle part of the rear spray head is matched and installed with a buckle at the front end of a rear spray head bracket, a tail end lug of the rear spray head is connected with a rust removing liquid box through a liquid medicine pipe, the rust removing liquid box and the rust removing liquid box are both installed and fixed on a main frame, the tail end of the front spray head bracket is installed and fixed on a front fixing frame, a through hole is formed in the front fixing frame, a front fixing wheel is installed on the through hole of the front fixing frame, the tail end of the front fixing frame is installed and installed with the front fixing frame installation lug through a pin shaft in a matching way, a micro motor is installed and fixed at the lower part of the front fixing frame installation lug, the micro motor can drive the front fixing frame, the first driven gear is arranged on the shaft of the front wheel and rotates along with the front wheel, the first driven gear and the front wheel have the same angular speed, the second driven gear is arranged on the main frame and is matched with the first driven gear and the third driven gear, the third driven gear is well meshed with the input shaft of the speed reducer, the speed reducer is arranged and fixed on the main frame, the generator is arranged and fixed on the left front part of the main frame, the miniature air pump is arranged and fixed on the rear part of the main frame, the controller is arranged and fixed on the right rear part of the main frame, the storage battery is arranged and fixed on the left rear part of the main frame, the miniature air pump is connected with the rust removing liquid tank and the rust preventing liquid tank through a liquid medicine pipe, the generator, the miniature air pump and the storage battery are connected with the controller through wires, the tail end of the rear spray head bracket is arranged and fixed, the through hole is internally provided with a bearing, the rust removing brush is matched with the through hole in the front part of the brush fixing frame in an installing way, the rust removing brush gear is matched with the shaft of the rust removing brush, the rust removing brush and the rust removing brush gear have the same angular velocity, the brush and the brush fixing frame are fixed on the rear fixing frame in an installing way, the through hole is formed in the rear fixing frame in an installing way, the rear fixing wheel is installed on the through hole in the rear fixing frame, the shaft of the rear fixing wheel passes through the through hole and then is matched with the step gear, the step gear and the rear fixing wheel have the same angular velocity, the step gear is matched with the rust removing brush gear through the rust removing brush chain and the rust removing brush gear for transmission, the step gear is matched with the brush gear for transmission through the brush chain, the tail end of the rear fixing frame is matched with the installing lug of the rear fixing frame through the pin shaft, the micro motor is installed, the miniature motor can drive the rear fixing frame to rotate around the pin shaft, the rear wheel mounting plate is provided with a through hole, a bearing is arranged in the through hole, the rear wheel and the through hole on the rear wheel mounting plate are installed in a matched mode, and the rear wheel can rotate freely around the axis of the rear wheel;
the tail ends of the front spray head bracket and the rear spray head bracket are provided with elastic buckles with openings; the bevel gear consists of two gears with different reference circle diameters, a gap is formed between the two gears, and the two gears have the same angular speed;
the front fixed wheel and the rear fixed wheel are in circular truncated cone structures, the bus surface is well attached to the downward inclined surface of the rail, and the bus surface is coated with soft rubber for anti-skid treatment.
2. A rust removing apparatus for a railway rail as claimed in claim 1, wherein: the frame is in an axisymmetric structure.
3. A rust removing apparatus for a railway rail as claimed in claim 1, wherein: the diameters of reference circles of the first driven gear, the second driven gear and the third driven gear are sequentially increased, the modules of the three gears are the same, and meshing is good.
4. A rust removing apparatus for a railway rail as claimed in claim 1, wherein: the surfaces of the front wheel and the rear wheel are covered with soft rubber and are subjected to anti-skid treatment.
5. A rust removing apparatus for a railway rail as claimed in claim 1, wherein: and the interior of the rust removing liquid tank and the interior of the rust preventing liquid tank are subjected to anti-corrosion treatment.
6. A rust removing apparatus for a railway rail as claimed in claim 1, wherein: the appearance of the rust removing brush and the appearance of the brush are both disc-shaped, the steel brush bristles are uniformly distributed on the bottom surface, close to the rail, of the rust removing brush and the bus surface of the brush, the soft brush bristles are uniformly distributed on the bottom surface, close to the rail, of the brush and the bus surface of the brush, the diameter of the rust removing brush is equal to that of the brush, and the rotating speed of the rust removing brush is greater than that of the brush.
7. A rust removing apparatus for a railway rail as claimed in claim 1, wherein: the front spray head, the front spray head bracket, the front fixing frame, the front fixing wheel, the derusting brush gear, the derusting brush chain, the step gear, the brush chain, the brush gear, the rear spray head bracket, the rear spray head, the rear fixing frame, the derusting brush, the brush fixing frame and the rear fixing wheel are all two, and the number of the micro motors is four.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910077305.5A CN109778615B (en) | 2017-07-19 | 2017-07-19 | Rail rust cleaning device |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710592537.5A CN107386021B (en) | 2017-07-19 | 2017-07-19 | A kind of rail derusting device |
| CN201910077305.5A CN109778615B (en) | 2017-07-19 | 2017-07-19 | Rail rust cleaning device |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710592537.5A Division CN107386021B (en) | 2017-07-19 | 2017-07-19 | A kind of rail derusting device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109778615A CN109778615A (en) | 2019-05-21 |
| CN109778615B true CN109778615B (en) | 2020-10-27 |
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Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710592537.5A Expired - Fee Related CN107386021B (en) | 2017-07-19 | 2017-07-19 | A kind of rail derusting device |
| CN201910077305.5A Expired - Fee Related CN109778615B (en) | 2017-07-19 | 2017-07-19 | Rail rust cleaning device |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710592537.5A Expired - Fee Related CN107386021B (en) | 2017-07-19 | 2017-07-19 | A kind of rail derusting device |
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| CN (2) | CN107386021B (en) |
Families Citing this family (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6810462B2 (en) * | 2018-01-19 | 2021-01-06 | 保線機器整備株式会社 | Rail grinder |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN109778615A (en) | 2019-05-21 |
| CN107386021B (en) | 2019-05-07 |
| CN107386021A (en) | 2017-11-24 |
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