CN215507872U - Appearance detection feeding machine - Google Patents
Appearance detection feeding machine Download PDFInfo
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- CN215507872U CN215507872U CN202121416033.6U CN202121416033U CN215507872U CN 215507872 U CN215507872 U CN 215507872U CN 202121416033 U CN202121416033 U CN 202121416033U CN 215507872 U CN215507872 U CN 215507872U
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- 238000001514 detection method Methods 0.000 title claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 229
- 238000012546 transfer Methods 0.000 claims abstract description 54
- 230000002950 deficient Effects 0.000 claims abstract description 49
- 230000001502 supplementing effect Effects 0.000 claims abstract description 9
- 238000001179 sorption measurement Methods 0.000 claims description 18
- 239000002699 waste material Substances 0.000 claims description 9
- 239000003973 paint Substances 0.000 claims description 5
- 238000013459 approach Methods 0.000 claims description 2
- 239000000047 product Substances 0.000 abstract description 89
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000006052 feed supplement Substances 0.000 abstract description 2
- 238000011897 real-time detection Methods 0.000 abstract 1
- 239000004922 lacquer Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 238000007689 inspection Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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Abstract
The utility model provides an appearance detection feeding machine. The appearance detection material supplementing machine comprises a rack, a conveyor belt component, a jig disc, a CCD camera for detecting whether materials in the jig disc are peeled, a good product transfer station for placing good product materials, a material accommodating component for accommodating the good product materials and defective product materials, and a material transferring component for transferring the good product materials in the material accommodating component and the good product transfer station to the jig disc and transferring the defective product materials in the jig disc to the material accommodating component; conveyer belt unit mount is in the frame, and the CCD camera can real-time detection go out defective products in the tool dish, simultaneously, mutually supports between in-service transfer station and the material holding subassembly to under the transfer of material transfer subassembly, take out the defective products in the tool dish, and in time mending the tool dish with the in-service transfer station or the material holding subassembly, the efficiency of feed supplement has been increased to showing, has improved production efficiency.
Description
Technical Field
The utility model relates to the technical field of automation equipment, in particular to an appearance detection feeding machine.
Background
Electric core needs to detect electric core outward appearance in process of production, and prior art generally adopts electric core outward appearance detection device to carry out outward appearance to electric core and detects, and electric core outward appearance detection device generally includes: a unloader that is used for transporting the conveyer of electric core, is used for detecting the detection device of electric core outward appearance, is used for sieving the screening plant of electric core, is used for the buffer memory device of transfer electric core and is used for electric core unloading, and is concrete, and electric core transports to detection device through the conveyer and detects, then sieves electric core according to the testing result, and the yields electricity core can be placed and carry out the transfer and wait for the unloader unloading in buffer memory.
However, in the above process of detecting the appearance of the battery cell, a certain number of good products need to be collected at the transfer device for blanking again, when defective products are generated, the blanking is performed by the blanking after the detection device detects the good products and the good products at the cache device are supplemented, so that the production rhythm is unstable, the normal operation of the production of the post-process is affected, and the production efficiency is affected.
Therefore, it is urgently required to redesign a new appearance inspection feeder to solve the above problems.
SUMMERY OF THE UTILITY MODEL
The utility model provides an appearance detection feeding machine, which aims to solve the technical problems in the background technology.
The utility model provides an appearance detection material supplementing machine which comprises a rack, a conveyor belt assembly, a jig disc, a CCD camera for detecting whether materials in the jig disc are peeled, a good product transfer station for placing good products, a material accommodating assembly for accommodating the good products and defective products, and a material transferring assembly for transferring the good products in the material accommodating assembly and the good product transfer station to the jig disc and transferring the defective products in the jig disc to the material accommodating assembly; conveyer belt unit mount is in the frame, and the tool dish moves along with conveyer belt assembly, and the setting of yields transfer station is by conveyer belt assembly side, and yields transfer station is located conveyer belt assembly and material holding subassembly between, and the CCD camera is installed at conveyer belt assembly upside, and the CCD camera is towards conveyer belt assembly, and material holding subassembly sets up in the frame, and the material shifts the subassembly and also installs in the frame.
Optionally, the conveyor belt assembly comprises a first conveyor belt and a second conveyor belt, the conveying directions of the first conveyor belt and the second conveyor belt are just opposite, and the jig tray loaded with the material is arranged on the first conveyor belt.
Optionally, the number of material levels on the jig tray is greater than or equal to the number of material levels on the good product transfer station.
Optionally, the other material that is used for the manual work to carry out the manual subassembly of skinning to the material that does not skin in the tool dish that still is provided with of conveyer belt subassembly side, the material subassembly of skinning includes that the material shells lacquer workstation, waste material storage tank and shells the lacquer ware, and the material shells the lacquer workstation and installs in the frame, and the waste material storage tank is installed on the material shells lacquer workstation, shells the lacquer ware setting and shells lacquer workstation upside at the material.
Optionally, the material holding subassembly includes material holding support, a first material dish that is used for the holding defective products material, a second material dish that is used for the holding non-defective products material, and material holding support mounting is in the frame, and first material dish and second material dish slidable formula are connected on material holding support.
Optionally, a defective product detection sensor for detecting whether defective product materials are contained in the first material tray is installed on the side wall of the first material tray.
Optionally, a good product material detection sensor for detecting whether a good product material is contained in the second material tray is installed on the side wall of the second material tray.
Optionally, the material transfer assembly includes a longitudinal driving device, a transverse driving device, a first vertical driving device, a second vertical driving device, a first material adsorption column and a second material adsorption column, the transverse driving device is connected to an output end of the longitudinal driving device, the first vertical driving device and the second vertical driving device are both connected to an output end of the transverse driving device, the first material adsorption column is connected to an output end of the first vertical driving device, and the second material adsorption column is connected to an output end of the second vertical driving device.
Optionally, a position detection sensor for detecting the motion position state of the transverse driving device is mounted on the side wall of the longitudinal driving device.
Optionally, a buffer member for improving the motion stability of the first material adsorption column is connected in the first vertical driving device, and the first vertical driving device drives the first material adsorption column to be close to or far away from the buffer member.
The utility model has the following beneficial effects:
the appearance detection material supplementing machine comprises a rack, a conveyor belt component, a jig disc, a CCD camera for detecting whether materials in the jig disc are peeled, a good product transfer station for placing good product materials, a material accommodating component for accommodating the good product materials and defective product materials, and a material transferring component for transferring the good product materials in the material accommodating component and the good product transfer station to the jig disc and transferring the defective product materials in the jig disc to the material accommodating component; conveyer belt unit mount is in the frame, the tool dish moves along with conveyer belt unit, non-defective products transfer station sets up by conveyer belt unit side, and non-defective products transfer station is located between conveyer belt unit and the material holding subassembly, the CCD camera is installed at the conveyer belt unit upside, and the CCD camera is towards conveyer belt unit, the material holding subassembly sets up in the frame, the material shifts the subassembly and also installs in the frame, wherein, the CCD camera can detect out defective products in the tool dish in real time, and simultaneously, mutually support between non-defective products transfer station and the material holding subassembly, and under the transfer of material transfer subassembly, take out the defective products in the tool dish, and in time mend the tool dish with the non-defective products in non-defective products transfer station or the material holding subassembly, the efficiency of feed supplement has been significantly increased, and the production efficiency is improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic structural view of an appearance inspection feeder according to the present invention;
fig. 2 is a schematic structural diagram of a first view angle of the appearance detection feeding machine provided by the utility model;
FIG. 3 is an enlarged view of a portion of area A of FIG. 2;
FIG. 4 is a partial enlarged view of area B of FIG. 2;
FIG. 5 is a schematic structural diagram of a second view angle of the appearance inspection feeder according to the present invention;
FIG. 6 is an enlarged partial view of area C of FIG. 5;
fig. 7 is a schematic structural diagram of a good product transfer station of the appearance detection feeding machine provided by the utility model;
fig. 8 is a schematic structural diagram of a third view angle of the appearance detecting material supplementing machine provided by the present invention;
fig. 9 is a schematic partial structural diagram of a material transfer assembly of the appearance inspection feeder according to the present invention.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It is to be understood that the specific embodiments described herein are merely illustrative of the utility model and are not limiting of the utility model. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the utility model. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.
Referring to fig. 1 to 9, the appearance detecting and feeding machine of the present invention includes a frame 100, a conveyor belt assembly 200, a jig tray 300, a CCD camera 400 for detecting whether a material in the jig tray 300 is peeled off, a good product transfer station 500 for placing a good product material, a material accommodating assembly 600 for accommodating the good product material and a defective product material, and a material transfer assembly 700 for transferring the good product in the material accommodating assembly 600 and the good product transfer station 500 to the jig tray 300 and transferring the defective product material in the jig tray 300 to the material accommodating assembly 600; the conveyor belt assembly 200 is installed on the rack 100, the jig plate 300 moves along with the conveyor belt assembly 200, the good product transfer station 500 is arranged beside the conveyor belt assembly 200, the good product transfer station 500 is located between the conveyor belt assembly 200 and the material accommodating assembly 600, the CCD camera 400 is installed on the upper side of the conveyor belt assembly 200, the CCD camera 400 faces the conveyor belt assembly 200, the material accommodating assembly 600 is arranged on the rack 100, and the material transferring assembly 700 is also installed on the rack 100.
Wherein, the frame 100 plays a role of fixing and supporting each structure in the appearance detection material supplementing machine of the utility model, and meanwhile, the jig disc 300 moves together under the driving of the conveyor belt assembly 200, when the appearance detection material supplementing machine of the utility model works, firstly, the conveyor belt assembly 200 drives the jig disc 300 to move, when the jig disc 300 passes through the CCD camera 400, the CCD camera 400 takes pictures of the material in the jig disc 300 for detection, thereby judging whether the material is peeled, further marking the un-peeled material in the jig disc 300, the jig disc 300 continues to move along with the conveyor belt assembly 200, when passing through the good product transfer station 500, the material transfer assembly 700 transfers the defective product in the jig disc 300 to the material containing assembly 600, and supplements the good product in the good product transfer station 500 into the jig disc 300, when the number of the good product in the good product transfer station 500 is less than the number of the defective product in the jig disc 300, the material shifts in the station shifts all defective products to in the yields transfer station 500 to realized the real-time outward appearance detection to material in the tool dish 300, and guaranteed that all are the yields in the tool dish 300, in order to satisfy the manufacturing of subsequent handling.
Moreover, the material related to the utility model is a motor block type stator core, an enameled copper wire is wound in the core, and the part of the enameled copper wire extending out of the core needs to be partially peeled so as to be conductive to the enameled copper wire, so that when the CCD camera 400 photographs and detects the material in the jig disc 300, whether the enameled copper wire is peeled is mainly detected.
In this embodiment, the conveyor belt assembly 200 includes a first conveyor belt 210 and a second conveyor belt 220, the conveying directions of the first conveyor belt 210 and the second conveyor belt 220 are opposite, and a jig tray 300 carrying the material is disposed on the first conveyor belt 210.
The first conveyor belt 210 and the second conveyor belt 220 are parallel to each other, the first conveyor belt 210 is used for driving the jig tray 300 filled with the material to move, and the second conveyor belt 220 is used for reflowing the empty jig tray 300.
In this embodiment, the number of material levels on the jig tray 300 is greater than or equal to the number of material levels on the good product transfer station 500.
As a preferred embodiment of the present invention, the number of material levels on the jig tray 300 is twelve, while the number of material levels on the good product transfer station 500 is greater than or equal to twelve, i.e., the material level is the station for loading the material.
In this embodiment, the side of the conveyor belt assembly 200 is further provided with a material peeling assembly 800 for manually peeling the un-peeled material in the jig tray 300, the material peeling assembly 800 comprises a material peeling workbench 810, a waste material accommodating groove 820 and a paint peeling device 830, the material peeling workbench 810 is installed on the rack 100, the waste material accommodating groove 820 is installed on the material peeling workbench 810, and the paint peeling device 830 is arranged on the upper side of the material peeling workbench 810.
Wherein, the material paint stripping workbench is used for playing a supporting role in waste material storage tank 820, when CCD detects that there is the defective products material of not peeling off on tool dish 300, at first, the defective products on tool dish 300 are taken out to user's manual control to the action of skinning is carried out to the defective products through skinning lacquer ware 830 is manual, in order to reduce the quantity of defective products in tool dish 300, simultaneously, waste material storage tank 820 is used for placing the waste material that produces when the user uses manually to skin lacquer ware 830 and skin off the lacquer to the defective products.
In this embodiment, the material accommodating assembly 600 includes a material accommodating bracket 610, a first material tray 620 for accommodating defective materials, and a second material tray 630 for accommodating good materials, wherein the material accommodating bracket 610 is mounted on the rack 100, and the first material tray 620 and the second material tray 630 are slidably connected to the material accommodating bracket 610.
Wherein, the effect that material holding support 610 played fixed stay to each structure in the material holding subassembly 600, simultaneously, after the defective products material in first material dish 620 filled up, the user can manually take out first material dish 620 to pack into the first material dish 620 of not adorning the material, and in the same way, the non-defective products material in second material dish 630 was shifted the back, the user can manually pack into material holding support 610 again with the second material dish 630 of filling with the material, thereby realized that material holding subassembly 600 better and accurately holds defective products material and non-defective products material.
In this embodiment, a defective product detecting sensor 621 for detecting whether a defective product material is contained in the first tray 620 is installed on the side wall of the first tray 620.
The defective product detecting sensor 621 faces the first tray 620 to obtain the containing condition of the materials in the first tray 620 in real time, so as to indirectly improve the working efficiency of the present invention.
In this embodiment, a good product material detection sensor 631 for detecting whether a good product material is contained in the second material tray 630 is installed on a side wall of the second material tray 630.
The good material detecting sensor 631 faces the second material tray 630 to obtain the material accommodating condition of the second material tray 630 in real time, so as to indirectly improve the working efficiency of the present invention.
In this embodiment, the material transferring assembly 700 includes a longitudinal driving device 710, a transverse driving device 720, a first vertical driving device 730, a second vertical driving device 740, a first material adsorbing column 750 and a second material adsorbing column 760, wherein the transverse driving device 720 is connected to an output end of the longitudinal driving device 710, the first vertical driving device 730 and the second vertical driving device 740 are both connected to an output end of the transverse driving device 720, the first material adsorbing column 750 is connected to an output end of the first vertical driving device 730, and the second material adsorbing column 760 is connected to an output end of the second vertical driving device 740.
Wherein, the output end of the longitudinal driving device 710 is connected with the transverse driving device 720, so that the longitudinal driving device 710 drives the transverse driving device 720 to reciprocate longitudinally, the output end of the transverse driving device 720 is connected with the first vertical driving device 730 and the second vertical driving device 740, so that the transverse driving device 720 drives the first vertical driving device 730 and the second vertical driving device 740 to reciprocate transversely, and further, the longitudinal driving device 710 and the transverse driving device 720 are mutually matched, so that the first vertical driving device 730 and the second vertical driving device 740 can move in all directions, and simultaneously, the output end of the first vertical driving device 730 is connected with the first material adsorption column 750, so that the first vertical driving device 730 can drive the first material adsorption column 750 to move vertically, so as to drive the first material adsorption column 750 to complete material transfer, the output end of the second vertical driving device 740 is connected to the second material adsorbing column 760, so that the second vertical driving device 740 can drive the second material adsorbing column 760 to move in the vertical direction, and further drive the second material adsorbing column 760 to complete the material transfer.
Further, the driving modes of the longitudinal driving device 710 and the transverse driving device 720 can be a driving mode of a motor and a screw rod, and the driving modes of the first vertical driving device 730 and the second vertical driving device 740 can be a driving mode of an air cylinder.
In this embodiment, a position detection sensor 711 for detecting a moving position state of the lateral driving unit 720 is mounted on a side wall of the longitudinal driving unit 710.
The position detection sensor 711 can detect the transverse driving device 720 in real time, so as to improve the motion accuracy of the transverse driving device 720.
In this embodiment, the buffer member 731 for improving the motion stability of the first material adsorbing column 750 is connected in the first vertical driving device 730, and the first vertical driving device 730 drives the first material adsorbing column 750 to approach or leave the buffer member 731.
Wherein, bolster 731 can carry out cushioning effect to first material adsorption column 750 when vertical reciprocating motion to improve first material adsorption column 750's motion stability and first material adsorption column 750's life.
The appearance detection material supplementing machine comprises a rack 100, a conveying belt assembly 200, a jig disc 300, a CCD camera 400 for detecting whether materials in the jig disc 300 are peeled, a good product transfer station 500 for placing good products, a material accommodating assembly 600 for accommodating the good products and defective products, and a material transferring assembly 700 for transferring the good products in the material accommodating assembly 600 and the good product transfer station 500 onto the jig disc 300 and transferring the defective products in the jig disc 300 into the material accommodating assembly 600; the conveyor belt assembly 200 is mounted on the frame 100, the jig tray 300 moves along with the conveyor belt assembly 200, the good product relay station 500 is arranged beside the conveyor belt assembly 200, and the good product transfer station 500 is located between the conveyor belt assembly 200 and the material accommodating assembly 600, the CCD camera 400 is installed on the upper side of the conveyor belt assembly 200, with the CCD camera 400 facing the conveyor belt assembly 200, the material container assembly 600 is disposed on the rack 100, the material transfer assembly 700 is also mounted on the rack 100, wherein, the CCD camera 400 can detect the defective products in the jig plate 300 in real time, and meanwhile, the good product transfer station 500 and the material containing component 600 are mutually matched, and the defective products in the jig tray 300 are taken out by the transfer of the material transfer unit 700, and the good products in the good product transfer station 500 or the material accommodating component 600 are timely supplemented into the jig disc 300, so that the supplementing efficiency is remarkably increased, and the production efficiency is improved.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. An appearance detection material supplementing machine is characterized by comprising a rack, a conveying belt assembly, a jig disc, a CCD camera for detecting whether materials in the jig disc are peeled or not, a good product transfer station for placing good product materials, a material accommodating assembly for accommodating the good product materials and defective product materials, and a material transferring assembly for transferring the good product materials in the material accommodating assembly and the good product transfer station to the jig disc and transferring the defective product materials in the jig disc to the material accommodating assembly;
the conveyer belt unit mount is in the frame, the tool dish is followed the conveyer belt subassembly moves, good product transfer station sets up the conveyer belt subassembly side is other, just good product transfer station is located the conveyer belt subassembly with between the material holding subassembly, the CCD camera is installed the conveyer belt subassembly upside, just the CCD camera orientation the conveyer belt subassembly, the material holding subassembly sets up in the frame, the material shifts the subassembly and also installs in the frame.
2. The appearance detecting and feeding machine according to claim 1, wherein the conveyor belt assembly comprises a first conveyor belt and a second conveyor belt, the conveying directions of the first conveyor belt and the second conveyor belt are just opposite, and the jig tray loaded with materials is arranged on the first conveyor belt.
3. The appearance detection feeding machine according to claim 1, wherein the number of material levels on the jig tray is greater than or equal to the number of material levels on the non-defective product transfer station.
4. The appearance detection feeding machine according to claim 1, wherein a material peeling assembly for manually peeling materials which are not peeled in the jig tray is further arranged beside the conveyor belt assembly, the material peeling assembly comprises a material peeling workbench, a waste material accommodating groove and a paint peeling device, the material peeling workbench is mounted on the rack, the waste material accommodating groove is mounted on the material peeling workbench, and the paint peeling device is arranged on the upper side of the material peeling workbench.
5. The appearance detection feeding machine according to claim 1, wherein the material accommodating assembly comprises a material accommodating bracket, a first material tray for accommodating defective materials, and a second material tray for accommodating non-defective materials, the material accommodating bracket is mounted on the rack, and the first material tray and the second material tray are slidably connected to the material accommodating bracket.
6. The appearance detection feeding machine according to claim 5, wherein a defective product detection sensor for detecting whether defective product materials are contained in the first material tray is mounted on a side wall of the first material tray.
7. The appearance detection feeding machine according to claim 5, wherein a good product material detection sensor for detecting whether a good product material is contained in the second material tray is installed on the side wall of the second material tray.
8. The appearance detection feeding machine according to claim 1, wherein the material transfer assembly comprises a longitudinal driving device, a transverse driving device, a first vertical driving device, a second vertical driving device, a first material adsorption column and a second material adsorption column, the transverse driving device is connected with an output end of the longitudinal driving device, the first vertical driving device and the second vertical driving device are both connected with an output end of the transverse driving device, the first material adsorption column is connected with an output end of the first vertical driving device, and the second material adsorption column is connected with an output end of the second vertical driving device.
9. The appearance detecting and feeding machine according to claim 8, wherein a position detecting sensor for detecting a moving position state of the transverse driving device is mounted on a side wall of the longitudinal driving device.
10. The appearance detection feeding machine according to claim 8, wherein a buffer member for improving the motion stability of the first material adsorption column is connected in the first vertical driving device, and the first vertical driving device drives the first material adsorption column to approach or depart from the buffer member.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202121416033.6U CN215507872U (en) | 2021-06-24 | 2021-06-24 | Appearance detection feeding machine |
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Application Number | Priority Date | Filing Date | Title |
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CN202121416033.6U CN215507872U (en) | 2021-06-24 | 2021-06-24 | Appearance detection feeding machine |
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CN215507872U true CN215507872U (en) | 2022-01-14 |
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CN202121416033.6U Expired - Fee Related CN215507872U (en) | 2021-06-24 | 2021-06-24 | Appearance detection feeding machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114918149A (en) * | 2022-06-08 | 2022-08-19 | 深圳市粤源智造科技有限公司 | Double-material-supplementing feeding method for air-defense disc |
-
2021
- 2021-06-24 CN CN202121416033.6U patent/CN215507872U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114918149A (en) * | 2022-06-08 | 2022-08-19 | 深圳市粤源智造科技有限公司 | Double-material-supplementing feeding method for air-defense disc |
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Granted publication date: 20220114 |