CN215072047U

CN215072047U - Three-head six-station vertical winding machine

Info

Publication number: CN215072047U
Application number: CN202120595682.0U
Authority: CN
Inventors: 高伟方
Original assignee: Suzhou Benzhi Precision Technology Co ltd
Current assignee: Suzhou Benzhi Precision Technology Co ltd
Priority date: 2021-03-24
Filing date: 2021-03-24
Publication date: 2021-12-07
Anticipated expiration: 2031-03-24

Abstract

The utility model discloses a six station vertical coil winding machines in three relates to coiling machine technical field, specifically is a six station vertical coil winding machines in three, including frame mechanism, block terminal, wire winding mechanism, carousel indexing mechanism, manipulator mechanism, the back of frame mechanism is provided with the block terminal, the inside the place ahead of frame mechanism is provided with carousel indexing mechanism, the inside rear of frame mechanism is provided with manipulator mechanism, the inside of frame mechanism is provided with the wire winding mechanism who is located carousel indexing mechanism and manipulator mechanism top. This vertical coiling machine of six stations of three supplies the line main shaft to drive the wire winding aircraft nose through the wire winding and rotates, can with the enameled wire on winding former, push the line cup with the coil through the push rod, solved traditional motor manufacturing in-process manual hanging wire problem, improved degree of automation, and this equipment has six stations to through the transposition of cam wheel splitter, realize the transposition of installation carousel, can incessantly carry out the wire winding.

Description

Three-head six-station vertical winding machine

Technical Field

The utility model relates to a coiling machine technical field specifically is a six station vertical coiling machines of three-head.

Background

Most of electric products need to be wound into an inductance coil by using an enameled copper wire (enameled wire for short), and the one or more processing steps can be completed by using a winding machine. The wire of coiling machine coiling commonly used is mostly enameled copper line (the inductance coil of coiling electron, electrical products), enameled aluminum wire, the braided wire (the spindle of coiling weaving machine, the clew), electric heat line and the solder wire that coiling electrothermal apparatus used in addition, electric wire, cable etc. coiling machine mainly is applicable to various motors, the coreless motor, the rotor, the stator, pin inductance, the paster inductance, the transformer, the solenoid valve, word inductance, the resistance card, ignition coil, RFID, the mutual-inductor, the stereo set coil, IC-card high-low frequency coil, focus coil etc..

At present stator coil's coiling divide into interior winding and outer winding, traditional winding method is through artifical manual coiling, artifical coiling has the production efficiency low, extravagant a large amount of manpowers, and the relatively poor scheduling problem of the number of turns precision of coiling, along with the constant development of science and technology, some manufacturers have also developed the coiling machine of various styles, roughly divide into horizontal coiling machine and vertical coiling machine, traditional coiling machine single can only carry out the coiling to a coil, lead to work efficiency to reduce, and need the staff to carry out various operations (if shift the stator, the coil is cut, artifical string) manually when the coiling, further lead to work efficiency to reduce, and increase staff's work load, for this reason we propose a three-head six station vertical coiling machine in order to solve the above-mentioned problem that proposes.

SUMMERY OF THE UTILITY MODEL

Not enough to prior art, the utility model provides a six station vertical coil winding machines of three-head has solved the problem that proposes in the above-mentioned background art.

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: the utility model provides a vertical coiling machine of six stations of three, includes rack mechanism, block terminal, wire winding mechanism, carousel indexing mechanism, manipulator mechanism, the back of rack mechanism is provided with the block terminal, the place ahead of rack mechanism inside is provided with carousel indexing mechanism, the inside rear of rack mechanism is provided with manipulator mechanism, the inside of rack mechanism is provided with the wire winding mechanism that is located carousel indexing mechanism and manipulator mechanism top.

Preferably, the winding mechanism includes that wire winding base plate, wire winding supply line main shaft, wire winding actuating mechanism, wire winding aircraft nose, push rod, wire winding base plate fixed mounting is in rack mechanism's inside, wire winding base plate's top is provided with wire winding actuating mechanism, and wire winding actuating mechanism's top is provided with the wire winding and supplies the line main shaft, wire winding base plate's bottom is provided with the wire winding aircraft nose, and the side of wire winding aircraft nose is provided with the push rod.

Preferably, the winding wire supply main shaft is in transmission connection with a winding wire driving mechanism, and the winding wire driving mechanism is in transmission connection with a winding machine head and a push rod.

Preferably, the number of the winding machine heads and the number of the push rods are three, and the winding machine heads are positioned at the top of the rotary table indexing mechanism.

Preferably, the turntable indexing mechanism comprises an installation turntable, a cam divider, coil fork seats and a partition plate, the cam divider is fixedly installed inside the rack mechanism, the installation turntable is movably installed at the top of the cam divider, the cam divider is in transmission connection with the installation turntable, the six coil fork seats are arranged at the top of the installation turntable, and the partition plate is fixedly installed in the middle of the top end of the installation turntable.

Preferably, the manipulator mechanism comprises a manipulator substrate, a manipulator driving mechanism and a thread shearing manipulator, the manipulator substrate is fixedly mounted inside the rack mechanism, the manipulator driving mechanism is arranged at the top of the manipulator substrate, the thread shearing manipulator is arranged at the top of the manipulator driving mechanism, and the manipulator driving mechanism is in transmission connection with the thread shearing manipulator.

The utility model provides a six station vertical coil winding machines of three-head possesses following beneficial effect:

1. this vertical coiling machine of six stations of three supplies the line main shaft to drive the wire winding aircraft nose through the wire winding and rotates, can with the enameled wire on winding former, push the line cup with the coil through the push rod, solved the artifical string of line problem in the traditional motor manufacture process, improved degree of automation, and this equipment has six stations to shift through the cam wheel splitter, realize the transposition of installation carousel, can incessantly wind, improved the efficiency of coil coiling.

2. This vertical coiling machine of six stations of three, when to the coil coiling, with the line cup cover outside coil fork seat, can carry out the wire winding through the wire winding aircraft nose, and through manipulator actuating mechanism drive trimming manipulator, accessible trimming manipulator carries out the broken string operation, has further improved degree of automation, has improved work efficiency, and this equipment can satisfy utmost point, utmost point motor coil winding in addition, and the technology is mature, the technology is advanced, the quality is reliable, and use, maintenance are convenient.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic structural view of the winding mechanism of the present invention;

fig. 3 is a schematic structural view of the turntable indexing mechanism of the present invention;

fig. 4 is a schematic structural diagram of the turntable indexing mechanism of the present invention.

In the figure: 1. a frame mechanism; 2. a distribution box; 3. a winding mechanism; 31. a winding substrate; 32. winding a wire supply main shaft; 33. a winding drive mechanism; 34. a winder head; 35. a push rod; 4. a turntable indexing mechanism; 41. installing a turntable; 42. a cam divider; 43. a coil yoke; 44. a partition plate; 5. a manipulator mechanism; 51. a robot arm substrate; 52. a manipulator drive mechanism; 53. thread cutting manipulator.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Referring to fig. 1 to 4, the present invention provides a technical solution: a three-head six-station vertical winding machine comprises a frame mechanism 1, a distribution box 2, a winding mechanism 3, a turntable indexing mechanism 4 and a manipulator mechanism 5, wherein the distribution box 2 is arranged on the back of the frame mechanism 1, the turntable indexing mechanism 4 is arranged in front of the inside of the frame mechanism 1, the manipulator mechanism 5 is arranged behind the inside of the frame mechanism 1, the winding mechanism 3 is arranged inside the frame mechanism 1 and positioned at the tops of the turntable indexing mechanism 4 and the manipulator mechanism 5, coils can be orderly arranged in a wire cup by the equipment, the equipment is particularly suitable for winding of stators with high slot fullness and small slots, the winding mode can be automatically tripped, automatically cut and automatically indexed in sequence, and can be completed in one step, the winding of coils of motors with 2 poles, 4 poles and 6 poles can be met, the equipment is mature in technology, advanced in process, reliable in quality, and convenient to use and maintain, and the winding mechanism 3 comprises a winding substrate 31, The winding machine comprises a winding wire supply main shaft 32, a winding wire driving mechanism 33, a winding machine head 34 and push rods 35, wherein the winding substrate 31 is fixedly arranged inside the frame mechanism 1, the top of the winding substrate 31 is provided with the winding wire driving mechanism 33, the top of the winding wire driving mechanism 33 is provided with the winding wire supply main shaft 32, the bottom of the winding substrate 31 is provided with the winding machine head 34, the side surface of the winding machine head 34 is provided with the push rods 35, the winding wire supply main shaft 32 is in transmission connection with the winding wire driving mechanism 33, the winding wire driving mechanism 33 is in transmission connection with the winding machine head 34 and the push rods 35, the number of the winding machine head 34 and the push rods 35 is three, the winding machine head 34 is positioned at the top of a turntable indexing mechanism 4, the winding machine head 34 is driven to rotate by the winding wire supply main shaft 32, an enameled wire can be wound on a winding mold, a coil is pushed into a wire cup by the push rods, and the problem of manual wire hanging in the traditional motor manufacturing process is solved, the automation degree is improved, the equipment can control three winding machine heads 34 to simultaneously wind wires, the working efficiency is improved, the turntable indexing mechanism 4 comprises an installation turntable 41, a cam divider 42, a coil fork seat 43 and a partition plate 44, the cam divider 42 is fixedly installed inside the rack mechanism 1, the installation turntable 41 is movably installed at the top of the cam divider 42, the cam divider 42 is in transmission connection with the installation turntable 41, six coil fork seats 43 are arranged at the top of the installation turntable 41, the partition plate 44 is fixedly installed in the middle of the top end of the installation turntable 41, the six coil fork seats 43 are arranged at the top of the installation turntable 41, three coils can be wound simultaneously in a group, the working efficiency of the equipment is improved, and the cam divider 42 is arranged at the bottom of the installation turntable 41, the installation turntable 41 can be indexed through the cam divider 42, and the positions of the coil fork seats 43 are controlled, therefore, the coil can be continuously wound by the equipment, the manipulator mechanism 5 comprises a manipulator substrate 51, a manipulator driving mechanism 52 and a trimming manipulator 53, the manipulator substrate 51 is fixedly arranged inside the rack mechanism 1, the manipulator driving mechanism 52 is arranged at the top of the manipulator substrate 51, the trimming manipulator 53 is arranged at the top of the manipulator driving mechanism 52, the manipulator driving mechanism 52 is in transmission connection with the trimming manipulator 53, when the coil is wound, a wire cup is sleeved outside the coil fork seat 43, the winding can be carried out through the winding machine head 34, the trimming manipulator 53 is driven through the manipulator driving mechanism 52, the wire breaking operation can be carried out through the trimming manipulator 53, the automation degree is further improved, the working efficiency is improved, in addition, the equipment can meet the winding of coils of motors with 2 poles, 4 poles and 6 poles, the technology is mature, the process is advanced, the winding of coils of motors with 2 poles, 4 poles and 6 poles is realized, Reliable quality and convenient use and maintenance.

In summary, when the three-head six-station vertical winding machine is used, a bobbin is sleeved on the top of the coil fork seat 43, the three winding wire supply main shafts 32 and the three winding machine heads 34 are driven to work through the winding wire supply main shafts 32, an enameled wire is wound on a winding die, after the coil is wound, the coil is pushed to the bobbin outside the coil fork seat 43 through the push rod 35, so that winding of a group of three bobbin coils is achieved, meanwhile, after one group of coils is wound, the manipulator driving mechanism 52 drives the wire shearing manipulator 53 to work to shear the enameled wire, the cam divider 42 drives the installation turntable 41 and the coil fork seat 43 to rotate, the wound bobbin is rotated out, the wound bobbin is driven to the bottom of the winding machine head 34, and the next group of bobbins is continuously wound.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a six station vertical coiling machines of three, includes frame mechanism (1), block terminal (2), wire winding mechanism (3), carousel indexing mechanism (4), manipulator mechanism (5), its characterized in that: the back of frame mechanism (1) is provided with block terminal (2), the place ahead of frame mechanism (1) inside is provided with carousel indexing mechanism (4), the inside rear of frame mechanism (1) is provided with manipulator mechanism (5), the inside of frame mechanism (1) is provided with wire winding mechanism (3) that are located carousel indexing mechanism (4) and manipulator mechanism (5) top.

2. The three-head six-station vertical winding machine according to claim 1, characterized in that: wire winding mechanism (3) supply line main shaft (32), wire winding actuating mechanism (33), wire winding aircraft nose (34), push rod (35) including wire winding base plate (31), wire winding base plate (31) fixed mounting is in the inside of rack mechanism (1), the top of wire winding base plate (31) is provided with wire winding actuating mechanism (33), and the top of wire winding actuating mechanism (33) is provided with the wire winding and supplies line main shaft (32), the bottom of wire winding base plate (31) is provided with wire winding aircraft nose (34), and the side of wire winding aircraft nose (34) is provided with push rod (35).

3. The three-head six-station vertical winding machine according to claim 2, characterized in that: the winding supply main shaft (32) is in transmission connection with the winding driving mechanism (33), and the winding driving mechanism (33) is in transmission connection with the winding machine head (34) and the push rod (35).

4. The three-head six-station vertical winding machine according to claim 2, characterized in that: the number of the winder heads (34) and the number of the push rods (35) are three, and the winder heads (34) are positioned at the top of the rotary table indexing mechanism (4).

5. The three-head six-station vertical winding machine according to claim 1, characterized in that: the rotary table indexing mechanism (4) comprises an installation rotary table (41), a cam divider (42), coil fork seats (43) and a partition plate (44), the cam divider (42) is fixedly installed inside the rack mechanism (1), the installation rotary table (41) is movably installed at the top of the cam divider (42), the cam divider (42) is in transmission connection with the installation rotary table (41), six coil fork seats (43) are arranged at the top of the installation rotary table (41), and the partition plate (44) is fixedly installed in the middle of the top end of the installation rotary table (41).

6. The three-head six-station vertical winding machine according to claim 1, characterized in that: the manipulator mechanism (5) comprises a manipulator substrate (51), a manipulator driving mechanism (52) and a thread shearing manipulator (53), wherein the manipulator substrate (51) is fixedly installed inside the rack mechanism (1), the manipulator driving mechanism (52) is arranged at the top of the manipulator substrate (51), the thread shearing manipulator (53) is arranged at the top of the manipulator driving mechanism (52), and the manipulator driving mechanism (52) is in transmission connection with the thread shearing manipulator (53).