CN214759075U

CN214759075U - Automatic tobacco sorting logistics conveying system

Info

Publication number: CN214759075U
Application number: CN202121341418.0U
Authority: CN
Inventors: 贾慧
Original assignee: Henan Hengyuan Industry Co ltd
Current assignee: Henan Hengyuan Industry Co ltd
Priority date: 2021-06-17
Filing date: 2021-06-17
Publication date: 2021-11-19
Anticipated expiration: 2031-06-17

Abstract

The utility model discloses a tobacco leaf automatic separation commodity circulation conveying system, it includes selection leaf station, quality inspection station, cigarette frame and sorting machine, selection leaf station and quality inspection station department all are provided with full case transfer chain and empty case transfer chain, with the quality inspection station is corresponding be provided with full case on the full case transfer chain and move and carry the branch machine, be provided with bar code reader and weighing metering device on the full case transfer chain, full case transfer chain and empty case transfer chain are equallyd divide and are do not include fixed frame, live-rollers, support column and driving motor, the live-rollers interval sets up fixed frame is last, the cover is equipped with the conveyer belt on the live-rollers, one of them the live-rollers with driving motor connects, the upper end of support column with fixed frame connects, the lower extreme and the ground of support column are connected. The utility model discloses set up two transfer chains, can transport full case and empty case respectively to empty case can also recycle, improves the efficiency of transporting greatly, has reduced intensity of labour.

Description

Automatic tobacco sorting logistics conveying system

The technical field is as follows:

the utility model relates to a tobacco leaf is selected separately and information statistics technique especially relates to a tobacco leaf automatic separation commodity circulation conveying system.

Background art:

at present, sorting and quality inspection of tobacco leaves are carried out manually, and transfer among all processes of most production enterprises is carried out manually, so that the production mode is low in transfer efficiency and high in labor intensity and is not suitable for large-scale tobacco leaf production.

The utility model has the following contents:

the utility model discloses the technical problem that will solve is: the automatic tobacco leaf sorting and logistics conveying system overcomes the defects of the prior art, is reasonable in design, quick in conveying, accurate in sorting and capable of reducing labor intensity.

The technical scheme of the utility model is that:

a tobacco leaf automatic sorting logistics conveying system comprises a leaf selecting station, a quality inspection station, a tobacco frame and a sorting machine, wherein full-box conveying lines and empty-box conveying lines are arranged at the leaf selecting station and the quality inspection station, full-box transfer multi-span machines are arranged on the full-box conveying lines corresponding to the quality inspection station, empty-box transfer multi-span machines are arranged on the empty-box conveying lines corresponding to the leaf selecting station, a bar code reader and a weighing and metering device are arranged on the full-box conveying lines, the full-box conveying lines and the empty-box conveying lines respectively comprise fixed frames, rotating rollers, supporting columns and driving motors, the rotating rollers are arranged on the fixed frames at intervals and can rotate, conveying belts are sleeved on all the rotating rollers, one rotating roller is connected with the driving motor, and the upper ends of the supporting columns are connected with the fixed frames, the lower end of the supporting column is connected with the ground or the fixed seat.

The quality inspection station and the leaf selection station are distributed in a T shape or an II shape, the quality inspection station is located at one end and is distributed transversely, and the leaf selection station is distributed longitudinally.

The support column of full case transfer chain is higher than the height of the support column of empty case transfer chain, full case transfer chain is located the top of empty case transfer chain.

The both sides interval of empty case transfer chain is provided with empty case transfer chain of keeping in, is rich font and distributes, each empty case transfer chain of keeping in all includes fixed frame and live-rollers, and this live-rollers interval sets up on fixed frame.

The fixed frame of the empty box temporary storage conveying line is fixed on the ground through the supporting column and driven by the driving motor, or the fixed frame of the empty box temporary storage conveying line is directly fixed on the inclined plane and automatically slides down by means of gravity.

The bar code reader, the weighing and metering device, the full-box load-transferring multi-span machine and the driving motor are respectively connected with a controller, and the controller is arranged in the control box.

The utility model has the advantages that:

1. the utility model discloses set up two transfer chains, can transport full case and empty case respectively to empty case can also recycle, improves the efficiency of transporting greatly, has reduced intensity of labour.

2. The utility model discloses two transfer chains all adopt the structure of fixed frame, live-rollers and support frame, can play the transport effect through driving motor to, full case transfer chain is located the top of empty case transfer chain, can practice thrift the space.

3. The utility model discloses the leaf selection station is along transfer chain symmetric distribution to the empty case transfer chain is provided with dendritic branch, can correspond each group's leaf selection station, and the leaf selection worker of being convenient for takes, and is very convenient.

4. The utility model discloses be provided with the bar code on the transfer line and read the ware, can discern the two-dimensional code on the full case, be convenient for distinguish different leaf selection workers' work achievement, also can accurately return the tobacco leaf that the quality testing has a problem to the leaf selection worker hand simultaneously, realize the cigarette of selecting of unified standard.

5. The utility model discloses be provided with the metering device that weighs on the full case transfer chain, can measure the weight of each cigarette frame, guarantee that the weight of each cigarette frame meets the standard.

6. The utility model discloses be provided with full case on the full case transfer line and move and carry a branch machine, can pop out the cigarette frame according to grade automatic sorting to the bullet export (quality control station) that each grade corresponds.

7. The utility model relates to a rationally, carry swift, the letter sorting is accurate and reduce intensity of labour, has good economic benefits after promoting.

Description of the drawings:

FIG. 1 is a schematic structural diagram of an automatic tobacco sorting logistics system;

FIG. 2 is a side view of the two conveyor lines of FIG. 1;

FIG. 3 is a top view of the two conveyor lines shown in FIG. 2;

FIG. 4 is a front elevation view of the two transfer lines and the empty box buffer transfer line of FIG. 1;

fig. 5 is a top view of the two conveyor lines shown in fig. 4 and the empty box buffer conveyor line.

The specific implementation mode is as follows:

example (b): referring to fig. 1-5, in the figure, 1-an empty box conveying line, 2-a full box conveying line, 3-a weighing and metering device, 4-a bar code reader, 5-a quality inspection station, 6-a cigarette frame, 7-a full box transferring and separating machine, 8-an abnormal impurity removing port, 9-a leaf selecting station, 10-an empty box temporary storage conveying line, 11-a rotating roller, 12-a fixed frame, 13-a supporting column, 14-an empty box, 15-a full box and 16-a driving motor.

Tobacco leaf automatic separation commodity circulation conveying system, including selection leaf station 9, quality inspection station 5 and cigarette frame 6, according to the size in place, can set up the unequal above-mentioned station of quantity, for example, can set up 216 selection leaf stations 9 and 9 quality inspection stations 5, can also increase at double, perhaps corresponding reduction, wherein: leaf selection station 9 and quality inspection station 5 department all are provided with full case transfer chain 2 and empty case transfer chain 1, and, be provided with full case on the full case transfer chain 2 corresponding with quality inspection station 5 and move and divide a machine 7, be provided with empty case on the empty case transfer chain 1 corresponding with leaf selection station 9 and move and divide a machine, be provided with bar code reader 4 and weighing and metering device 3 on the full case transfer chain 2, full case transfer chain 2 and empty case transfer chain 1 equally divide and respectively include fixed frame 12, live-rollers 11, support column 13 and driving motor 16, live-rollers 11 are separated and are set up on fixed frame 12, can rotate, and all live-rollers 11 are overlapped and are equipped with the conveyer belt (not drawn in the figure), one of them live-rollers 11 is connected with driving motor 16, the upper end and the fixed frame 12 of support column 13 are connected, the lower extreme and ground or the fixing base of support column 13 are connected.

According to the preferred scheme, the quality inspection stations 5 and the leaf selection stations 9 are distributed in a T shape or an II shape, the quality inspection stations 5 are located at one end and are distributed transversely, and the leaf selection stations 9 are distributed longitudinally respectively. The support column of full case transfer chain 2 is higher than the height of the support column of empty case transfer chain 1, and full case transfer chain 2 is located the top of empty case transfer chain 1.

According to needs, the both sides interval of empty case transfer chain 1 is provided with empty case transfer chain 10 of keeping in, is rich font and distributes, and each empty case transfer chain 10 of keeping in all includes fixed frame and live-rollers, and this live-rollers interval sets up on fixed frame. The fixed frame of the empty box temporary storage conveying line 10 is fixed on the ground through the supporting column and driven by the driving motor, or the fixed frame of the empty box temporary storage conveying line 10 is directly fixed on the inclined plane and automatically slides down by means of gravity. The specific structure is set according to the actual situation.

The bar code reader 4, the weighing and metering device 3, the full-box transfer multi-span machine 7 and the driving motor 16 are respectively connected with a controller, and the controller is arranged in a control box.

The utility model discloses the core theory is that set up full case transfer chain 2 and empty case transfer chain 1, and two transfer chains all adopt fixed frame 12, live-rollers 11, support column 13 and driving motor 16, this belongs to the transport mechanism commonly used among the prior art, specifically set up and to go on according to the place, both can be the linear type structure, also can be the loop configuration, also can have the turn, can also be the combination of above-mentioned shape, two transfer chains can adopt integral structure, also can adopt the sectional type structure, when adopting the sectional type structure, each festival section is provided with conveyer belt and driving motor respectively, the driving motor of each festival section all is connected with the controller. Of course, when the integral structure is adopted, a plurality of driving motors need to be arranged at intervals, so that the problem that one driving motor is insufficient in power is avoided. The empty box can also be used as an unqualified box for containing tobacco leaves unqualified in quality inspection, which is not a real empty box or is called a turnover box containing unqualified tobacco leaves. The multi-span machine belongs to the prior art, and the speed of the multi-span machine can be adjusted according to the requirement.

Working process;

1. preparing materials in advance according to production scheduling, and conveying the tobacco frames filled with the raw tobacco to a leaf selecting station by a conveyor to prepare the materials to be selected.

2. The leaf selecting worker takes the original tobacco packet out of the tobacco frame, places the tobacco packet on a leaf selecting table for unpacking and leaf selecting, places the full box 15 filled with the selected tobacco leaves on the full box conveying line 2, and moves to the quality inspection station 5 along with the full box conveying line 2.

3. The selected tobacco leaves are conveyed to a quality inspection framing area, and the full-box transfer multi-span machine 7 automatically sorts and pops the full boxes 15 to the pop-out ports corresponding to the levels according to the levels, such as A, B, C, D bits in the quality inspection station 5.

4. The full boxes 15 are taken down from the tail end ejection ports of the full-box transfer multi-span machine 7 by the cooperation of auxiliary workers, the tobacco leaves in the full boxes 15 are poured to the quality inspection station 9, and quality inspection is carried out by quality inspection personnel.

5. The qualified tobacco leaves after the quality inspection are selected by the auxiliary tool, the unqualified tobacco leaves are re-loaded into the original box and put into an empty box conveying line 1 (an information system records the returning selection information), a bar code reader 4 is arranged on the empty box conveying line 1, the empty box and the unqualified turnover box are read by the bar code reader 4 and then are uploaded to a controller through data, a returning path is determined, and the empty box and the turnover box containing the unqualified tobacco leaves are sorted to a corresponding leaf selection station 9 through an empty box transferring and separating machine to perform the returning selection of the unqualified tobacco leaves;

6. the leaf selector timely takes down the empty turnover box popped from the empty box conveying line for recycling.

7. And the carrier pulls the selected tobacco frames filled with the tobacco leaves to a wagon balance for weighing and rechecking, and weights are weighed according to the requirement.

8. And (4) after rechecking the counter weight, dragging and conveying to near-infrared detection equipment for nicotine value detection, and after detection, dragging and conveying to a warehouse for storage.

9. Before each shift is finished, the gunny bags are collected in a centralized way through a selected solid box conveying line.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and all simple modifications, equivalent changes and modifications made by the technical spirit of the present invention to the above embodiments still fall within the scope of the technical solution of the present invention.

Claims

1. The utility model provides a tobacco leaf automatic separation commodity circulation conveying system, includes leaf selection station, quality testing station, cigarette frame and sorting machine, characterized by: the leaf selecting station and the quality inspection station are both provided with full box conveying lines and empty box conveying lines, the full box conveying lines corresponding to the quality inspection station are provided with full box transfer multi-span machines, the empty box conveying lines corresponding to the leaf selecting station are provided with empty box transfer multi-span machines, the full box conveying lines are provided with bar code readers and weighing metering devices, the full box conveying lines and the empty box conveying lines respectively comprise fixed frames, rotating rollers, supporting columns and driving motors, the rotating rollers are arranged on the fixed frames at intervals and can rotate, conveying belts are sleeved on all the rotating rollers, one of the rotating rollers is connected with the driving motor, the upper ends of the supporting columns are connected with the fixed frames, and the lower ends of the supporting columns are connected with the ground or fixed seats.

2. The automatic tobacco sorting logistics conveying system of claim 1, wherein: the quality inspection station and the leaf selection station are distributed in a T shape or an II shape, the quality inspection station is located at one end and is distributed transversely, and the leaf selection station is distributed longitudinally.

3. The automatic tobacco sorting logistics conveying system of claim 1, wherein: the support column of full case transfer chain is higher than the height of the support column of empty case transfer chain, full case transfer chain is located the top of empty case transfer chain.

4. The automatic tobacco sorting logistics conveying system of claim 1, wherein: the both sides interval of empty case transfer chain is provided with empty case transfer chain of keeping in, is rich font and distributes, each empty case transfer chain of keeping in all includes fixed frame and live-rollers, and this live-rollers interval sets up on fixed frame.

5. The automatic tobacco sorting logistics conveying system of claim 4, wherein: the fixed frame of the empty box temporary storage conveying line is fixed on the ground through the supporting column and driven by the driving motor, or the fixed frame of the empty box temporary storage conveying line is directly fixed on the inclined plane and automatically slides down by means of gravity.

6. The automatic tobacco sorting logistics conveying system of claim 1, wherein: the bar code reader, the weighing and metering device, the full-box load-transferring multi-span machine and the driving motor are respectively connected with a controller, and the controller is arranged in the control box.