CN214612989U

CN214612989U - Coconut palm product production system

Info

Publication number: CN214612989U
Application number: CN202120355235.8U
Authority: CN
Inventors: 刘超
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-02-05
Filing date: 2021-02-05
Publication date: 2021-11-05
Anticipated expiration: 2031-02-05

Abstract

The utility model discloses a coconut palm goods production system, include: the cutting device is used for opening the coconut palm raw material; the feeding end of the mixing device is connected with the discharging end of the cutting device so as to mix the coconut fibers; the loose material web-forming device comprises a first opener, a lapping machine and a second opener which are sequentially connected, wherein the feeding end of the first opener is connected with the discharging end of the mixing device, and the loose material web-forming device is used for loosening and lapping the mixed coconut coir; and the feeding end of the post-treatment device is connected to the discharging end of the second opener, the post-treatment device comprises a glue spraying mechanism, and the glue spraying mechanism is used for spraying glue to solidify the spread coconut coir. The utility model discloses technical scheme's coconut palm goods production system can make the firm design of coconut palm net, avoids appearing loose phenomenon.

Description

Coconut palm product production system

Technical Field

The utility model relates to a coconut palm processing technology field, in particular to coconut palm goods production system.

Background

Generally, in the production process of some coconut products (such as coconut coir mats, coconut coir flower baskets, coconut coir flower sticks and the like), coconut coir raw materials are unpacked and smashed, and then the coconut coirs are mixed and loosened, and then are laid by a lapping machine to form a coconut coir net; in order to avoid the loosening and breaking phenomena of the coconut fiber net in the subsequent production process, the coconut fiber net can be subjected to the subsequent treatment process after being sprayed with glue, dried, cured and shaped. However, in this way, because the coconut palm fiber net formed by the laying of the lapping machine is usually compact, when glue is sprayed on the coconut palm fiber net, the glue can not uniformly permeate into the coconut palm fiber net, so that the bonding force of the coconut palm fiber net is not good enough, the coconut palm fiber net cannot be stably shaped, and the phenomena of looseness and fracture are easy to occur.

SUMMERY OF THE UTILITY MODEL

The utility model mainly aims at providing a coconut palm goods production system aims at making the firm design of coconut palm net, avoids appearing loose and cracked phenomenon.

In order to achieve the above object, the utility model provides a coconut palm goods production system, include:

the cutting device is used for opening the coconut palm raw material;

the feeding end of the mixing device is connected with the discharging end of the cutting device so as to mix the coconut fibers;

the loosening and web-forming device is used for loosening and laying the mixed coconut coirs and comprises a first opener, a web laying machine and a second opener which are sequentially connected, the feeding end of the first opener is connected to the discharging end of the mixing device, and the web laying machine can move relative to the second opener; and

and the feeding end of the post-treatment device is connected to the discharging end of the second opener, the post-treatment device comprises a glue spraying mechanism, and the glue spraying mechanism is used for spraying glue to solidify the spread coconut coir.

Optionally, the lapping machine includes a fixed lapping section and a swing lapping section movably connected to the fixed lapping section, the fixed lapping section is connected to the discharge end of the first opener, the swing lapping section is movable relative to the fixed lapping section, and the second opener is connected to the swing lapping section and can be driven by the swing lapping section to swing.

Optionally, the swing lapping section comprises a first swing section and a second swing section which are arranged at an included angle, the first swing section is movably connected to the fixed lapping section and forms an included angle with the fixed lapping section, one end of the second swing section is movably connected to the first swing section, and the other end of the second swing section is movably connected to the second opener, so that the second swing section swings relative to the second opener.

Optionally, the coconut palm goods production system still includes weighing device, weighing device is equipped with the alarm, weighing device locates the below of second opener, the feed end of aftertreatment device passes through weighing device with the second opener is connected.

Optionally, the coconut palm goods production system still includes crushed aggregates hourglass material recovery mechanism, crushed aggregates leak material recovery mechanism corresponds the setting and is in the lapping machine, first opener, compounding device with open the below of material device to can be used for accepting crushed aggregates and leaking the material, crushed aggregates leak material recovery mechanism's discharge end with open the feed end of material device and be connected.

Optionally, coconut palm goods production system still includes dust collector, dust collector includes dust removal case, filters sack and dust exhausting fan, air intake and air outlet have been seted up to the dust removal case, filter the sack and locate the dust removal incasement, dust exhausting fan install in the dust removal case, open the material device the compounding device with the equal tube coupling of pine material web-forming device in the air intake, with pass through dust exhausting fan guide air warp the air intake gets into, and passes through behind the filter sack, via the air outlet blows off.

Optionally, dust collector still includes that the pulse deposits trachea and screw feeder structure, the pulse is deposited the trachea and is located the top of dust removal case, and be located filter cloth bag's top, the screw feeder structure is located dust removal case's bottom, and be located filter cloth bag's below, the screw feeder structure is including locating dust removal case's collection section of thick bamboo, rotationally locate axis of rotation and fixed connection in the collection section of thick bamboo the screw feeder blade of axis of rotation periphery, dust inlet and play dirt mouth have been seted up to the collection section of thick bamboo, dust inlet with dust removal case's inner space intercommunication to can be used for accepting dust on the filter cloth bag.

Optionally, the glue spraying mechanism comprises a fixed support, an atomizing nozzle, a glue inlet pipe and a pneumatic pipe, wherein the atomizing nozzle is movably arranged on the fixed support, the glue inlet pipe is communicated with the atomizing nozzle, the pneumatic pipe is arranged on the side of the atomizing nozzle and can face the outlet of the atomizing nozzle to blow air pressure.

Optionally, the glue spraying mechanism further comprises a reflux filter, a reflux groove is formed in the fixing support, the reflux groove is located below the atomizing nozzle, and a pipeline of the reflux filter is connected to the bottom of the reflux groove and is connected to the glue flushing tank through a pipeline;

and/or, still be formed with the washing tank on the fixed bolster, aftertreatment device includes the conveying chain that is used for driving the coconut palm conveying, conveying chain stretches into in the washing tank.

Optionally, the mixing device comprises a mixing box, a mixing conveyor belt, a lower knockout drum, a sizing hopper and a sizing swing plate, wherein the mixing conveyor belt is arranged in the mixing box and is used for conveying the coconut palm raw material opened by the cutting device; the lower knockout drum is rotatably arranged on the mixing box and corresponds to the mixing conveyor belt so as to scrape the coconut coir on the mixing conveyor belt down; the fixed hopper is arranged at the tail end of the mixing conveyor belt and is positioned below the lower knockout drum so as to receive the coconut fibers on the mixing conveyor belt; the fixed material swinging plate is arranged in the mixing box and can swing relative to the fixed material hopper so as to be abutted against or separated from the fixed material hopper.

In the technical scheme of the coconut palm product production system, coconut palm raw materials are firstly opened through the cutting device and then enter the mixing device to mix the opened coconut palms in the production process; secondly, the mixed coconut coir enters the feeding end of a loose material web-forming device, the compressed and entangled coconut coir is firstly loosened by a first opener, the coconut coir is opened by the first opener and then conveyed by a lapping machine, the coconut coir is conveyed to the feeding end of a second opener by the lapping machine, the coconut coir can be laid on the second opener to form a coconut coir web after coming out of the lapping machine due to the movement of the lapping machine relative to the second opener, and then the coconut coir web is opened again by the second opener, so that the coconut coir web is more fluffy; and finally, entering a post-processing device to realize sizing after glue spraying and curing by using a glue spraying mechanism, and discharging. In this mode, through setting up the second opener for before spouting gluey mechanism and spouting the glue, can open the coconut palm net once more, make the coconut palm net become more fluffy, thereby when spraying glue, glue can be better evenly spout in the coconut palm net, make the interior viscose of coconut palm net and form good cohesive force, effectual improvement stabilize the ability of stereotyping, avoid appearing loose and cracked phenomenon.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.

FIG. 1 is a schematic top plan view of the coconut palm product production system of the present invention;

FIG. 2 is a schematic side view of the coconut palm product production system of the present invention;

FIG. 3 is a schematic view of a part of the structure of the coconut palm product production system of the present invention;

FIG. 4 is an enlarged schematic view of the cutting device of FIG. 3;

FIG. 5 is an enlarged schematic view of the mixing apparatus of FIG. 3;

FIG. 6 is an enlarged schematic view of the first opener of FIG. 3;

FIG. 7 is an enlarged schematic view of the lapper and second opener of FIG. 3;

FIG. 8 is a schematic structural view of a dust removing device in the coconut palm product production system of the present invention;

FIG. 9 is a schematic structural view of a glue spraying mechanism in the coconut palm fiber product production system of the present invention;

FIG. 10 is a schematic view of a cutting mechanism of the coconut palm products production system of the present invention;

FIG. 11 is a schematic view of another part of the cutting mechanism of the coconut palm product producing system of the present invention;

FIG. 12 is a schematic structural view of a partitioning device in the coconut palm product production system of the present invention;

FIG. 13 is a schematic structural view of a needling device in the coconut palm product production system of the present invention;

fig. 14 is a schematic structural view of another part of the cutting mechanism in the coconut palm product production system of the present invention.

The reference numbers illustrate:

the objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

It should be noted that all the directional indicators (such as upper, lower, left, right, front and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicator is changed accordingly.

In the present application, unless expressly stated or limited otherwise, the terms "connected" and "fixed" are to be construed broadly, e.g., "fixed" may be fixedly connected or detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In addition, descriptions in the present application as to "first", "second", and the like are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit to the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and/or" appearing throughout is to include three juxtapositions, exemplified by "A and/or B," including either the A or B arrangement, or both A and B satisfied arrangement. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.

The utility model provides a coconut palm goods production system. The coconut product production system can be used for producing products such as coconut flat mats, coconut flower baskets, coconut flower sticks and the like.

Referring to fig. 1 to 3, in an embodiment of the present invention, the coconut palm product production system includes:

the cutting device 100 is used for cutting coconut palm raw materials;

the feeding end of the mixing device 200 is connected to the discharging end of the cutting device 100 to mix the coconut coir;

the loose material web-forming device 300 is used for loosening and laying the mixed coconut coir, the loose material web-forming device 300 comprises a first opener 310, a web-laying machine 320 and a second opener 330 which are sequentially connected, the feeding end of the first opener 310 is connected to the discharging end of the mixing device 200, and the web-laying machine can move relative to the second opener; and

the feeding end of the post-treatment device 400 is connected to the discharging end of the second opener 330, the post-treatment device 400 comprises a glue spraying mechanism 410, and the glue spraying mechanism 410 is used for spraying glue to solidify the stacked coconut coir.

With reference to fig. 4, the cutting device 100 unbinds and opens bundles of coconut palm raw materials, and the cutting device 100 includes a cutting box 110, a cutting conveyer belt 120 and a cutting drum 131, wherein the cutting conveyer belt 120 is installed in the cutting box 110 and is used for conveying the coconut palm raw materials; the material cutting roller 131 is rotatably arranged on the material cutting box 110 and is correspondingly arranged above the material cutting conveyer belt 120, and the periphery of the material cutting roller 131 is provided with material cutting teeth 130 in a surrounding manner. The opening conveyor 120 can convey the bundled coconut palm raw material into the opening box 110, so that the coconut palm raw material is unbound and loosened by the rotating opening roller 131 and the opening teeth 130 arranged on the opening roller 131, and then enters the mixing device 200.

With reference to fig. 5, the mixing device 200 is used to mix and meter the coconut coir so that the coconut coir is mixed and formed to a density for subsequent formation of a coconut coir web. The mixing device 200 comprises a mixing box 210, a mixing conveyor belt 220, a lower knockout drum 230, a fixed hopper 240 and a fixed material swing plate 250, wherein the mixing conveyor belt 220 is arranged in the mixing box 210 and is used for conveying the coconut palm raw material opened by the material opening device 100; the lower knockout drum 230 is rotatably mounted on the mixing box 210 and is arranged corresponding to the mixing conveyor belt 220 so as to scrape the coconut coir on the mixing conveyor belt 220; the material fixing hopper 240 is arranged at the tail end of the material mixing conveyor belt 220 and is positioned below the lower knockout drum 230 so as to receive the coconut coir on the material mixing conveyor belt 220; the material fixing swing plate 250 is disposed in the mixing box 210 and can swing relative to the material fixing hopper 240 to abut against or separate from the material fixing hopper 240.

Further, the mixing device 200 further includes a scraping roller 231, the scraping roller 231 is rotatably mounted on the mixing box 210 and is disposed corresponding to the mixing conveyor belt 220, and a plurality of scraping teeth (not shown) are disposed on the periphery of the scraping roller 231, so that the coconut fibers on the mixing conveyor belt 220 are sequentially conveyed through the scraping roller 231 and the lower stirring roller 230.

In practical application, after the coconut palm raw material is opened and unbound by the opening device 100, the coconut palm raw material enters the mixing conveyor belt 220 in the mixing box 210 along with the conveying mechanism for conveying. The coconut coir firstly passes through the lower part of the scraping roller 231, the scraping roller 231 and the scraping teeth arranged on the periphery of the scraping roller 231 can scrape off the redundant coconut coir on the mixing conveying belt, so that the density of the coconut coir is more uniform; then the coconut palm is again through the below of lower knockout drum 230 to in the constant hopper 240 of dropping the coconut palm below is taken off through lower knockout drum 230 and the knockout tooth that its periphery set up, later beat the constant hopper 240 through the swing of deciding the material swinging plate 250, thereby be favorable to the coconut palm ration to carry out follow-up the pine and release and form the coconut palm net.

Referring to fig. 6 and 7 in combination, the first opener 310 and the second opener 330 may be the same structure, which may be a opener structure more commonly used in the art. The first opener 310 and the second opener 330 are mainly used for loosening the coconut coir, large entangled coconut coir is loosened into small pieces or bunches by tearing, so that the coconut coir is more fluffy, and the loosening process is accompanied by mixing and impurity removal effects. The lapper 320 may convey the opened coconut coir from the first opener 310 to feed the coconut coir onto the conveyor belt of the second opener 330, so that the coconut coir is spread on the conveyor belt of the second opener 330 to form a coconut coir net.

The post-processing device 400 is used for post-processing the lapped and loosened coconut coir, and mainly comprises a glue spraying mechanism 410 for spraying glue, heating, curing and forming, and then cutting and blanking. With reference to fig. 2, in this embodiment, the post-processing apparatus 400 includes an oven 420, a first conveying mechanism 421, a second conveying mechanism 422, and a third conveying mechanism 423 are disposed in the oven 420, the first conveying mechanism 421, the second conveying mechanism 422, and the third conveying mechanism 423 are sequentially disposed from bottom to top, a feeding end of the first conveying mechanism 421 is connected to a discharging end of the second opener 330, the glue spraying mechanism 410 is disposed at the feeding end of the first conveying mechanism 421, a feeding end of the second conveying mechanism 422 is connected to a discharging end of the first conveying mechanism 421 through the needling machine, and a discharging end of the second conveying mechanism 422 is connected to a feeding end of the third conveying mechanism 423.

Specifically, the first conveying mechanism 421, the second conveying mechanism 422 and the third conveying mechanism 423 are all used for conveying the coconut fiber net after glue spraying, the conveying direction of the second conveying mechanism 422 is opposite to the conveying direction of the first conveying mechanism 421, and the conveying direction of the third conveying mechanism 423 is opposite to the conveying direction of the second conveying mechanism 422. Therefore, after the glue spraying mechanism 410 finishes glue spraying on the coconut palm fiber net, the coconut palm fiber net enters the drying oven 420 and can be heated through the roundabout conveying channel, and the heating path is longer, so that the solidification and forming effects of the coconut palm fiber net are further enhanced, and the solidification and forming efficiency of the coconut palm fiber net is accelerated.

Furthermore, an air inlet duct (not marked) and an air return duct (not marked) are respectively arranged above and below the first conveying mechanism 421, the second conveying mechanism 422 and the third conveying mechanism 423, and understandably, by the arrangement, on one hand, the ventilation effect can be increased through the mutually communicated air inlet duct and air return duct, so that hot air of the oven 420 can be conveniently circulated, and the efficiency of the coconut palm fiber net curing molding is improved; on the other hand, the return air duct can recycle the hot air blown to the coconut palm fiber net to a heating furnace (not labeled) for heating, and the hot air is sent into the oven 420 for reuse after being reheated, so that the utilization of waste heat is realized.

It should be noted that, in the process of producing coconut palm products, the conveying of the coconut palm in each device and the conveying between different devices can be carried out by adopting the structures of the conveying belt and the conveying roller, for example, the coconut palm is clamped and fixed between the two conveying belts, and the conveying belt is driven to be driven to the same direction by the rotation of the conveying roller, so that the processing of the coconut palm in each process and the circulation among different processes are realized. Of course, the coconut coir net can be conveyed through the metal net due to the heating requirement after passing through the glue spraying mechanism 410, and the metal net is conveyed through the matching of the metal pipe, the chain wheel and the chain wheel shaft, so that the high temperature resistance is facilitated.

In the technical scheme of the coconut palm product production system, in the production process, the coconut palm raw materials are firstly opened through the cutting device 100 and then enter the mixing device 200 to mix the opened coconut palms; then, the mixed coconut coir enters the feeding end of the loosening and web-forming device 300, firstly, the compressed and entangled coconut coir is loosened by the first opener 310, the coconut coir is opened by the first opener 310 and then is conveyed by the lapping machine 320, the coconut coir is conveyed to the feeding end of the second opener 330 by the lapping machine 320, the coconut coir can be laid on the second opener 330 to form a coconut coir net after coming out of the lapping machine 320 due to the movement of the lapping machine 320 relative to the second opener 330, and then the coconut coir net is loosened again by the second opener 330, so that the coconut coir net is more fluffy; and finally, the material enters the post-processing device 400, so that the glue spraying mechanism 410 is utilized to spray glue and solidify the material, and then the material is shaped and discharged. In this mode, through setting up second opener 330 for before spouting gluey mechanism 410 and spouting glue, can open the coconut palm net once more, make the coconut palm net become more fluffy, thereby when spraying glue, glue can be better evenly spout into in the coconut palm net, make the interior viscose of coconut palm net and form good cohesive force, the effectual ability of stabilizing the design that has improved avoids appearing loose and cracked phenomenon.

Referring to fig. 3, fig. 6 and fig. 7 in combination, in an embodiment of the present application, the lapping machine 320 includes a fixed lapping section 321 and a swing lapping section 322 movably connected to the fixed lapping section 321, the fixed lapping section 321 is connected to a discharge end of the first opener 310, the swing lapping section 322 is movable relative to the fixed lapping section 321, and the second opener 330 is connected to the swing lapping section 322 and can be driven by the swing lapping section 322 to swing.

The fixed paving network segment 321 and the swinging paving network segment 322 can convey coconut coirs, in practical application, when the coconut coirs enter the swinging paving network segment 322 from the fixed paving network segment 321, the coconut coir nets can be paved on the second opener 330 to form the coconut coir nets under the action of the swinging paving network segment 322, and due to the swinging effect of the swinging paving network segment 322, the coconut coir nets can be loosened under the swinging effect, so that the formed coconut coir nets become more fluffy when flowing to the post-processing device 400, and glue sprayed during subsequent glue spraying treatment can permeate into the coconut coir nets, so that the coconut coir nets have better tensile resistance and are not easy to break.

Further, the swinging paving segment 322 includes a first swinging segment 3221 and a second swinging segment 3222 arranged at an included angle, the first swinging segment 3221 is movably connected to the fixed paving segment 321, and an included angle is formed between the first swinging segment 3221 and the fixed paving segment 321, one end of the second swinging segment 3222 is movably connected to the first swinging segment 3221, and the other end of the second swinging segment 3222 is movably connected to the second opener 330, so that the second swinging segment 3222 swings relative to the second opener 330.

In this embodiment, the fixed paving segment 321 is an inclined segment and is arranged obliquely upward, the first swinging segment 3221 is a horizontal segment, and the second swinging segment 3222 is an inclined segment and is arranged obliquely downward, so that the first swinging segment 3221 swings up and down through being movably connected with the fixed paving segment 321, one end of the second swinging segment 3222 moves relative to the first swinging segment 3221, and the other end of the second swinging segment 3222 moves relative to the second opener 330 at the bottom, so that the coconut palm fibers falling from the second swinging segment 3222 can be paved on the conveying belt to form a coconut palm fiber net when entering the conveying belt of the second opener 330 at the lower part due to the back and forth swinging movement, and are opened again by the second opener 330 to form a more fluffy coconut palm fiber net, thereby facilitating glue spraying.

With continued reference to fig. 7, further, in an embodiment of the present application, the coconut palm products production system further includes a weighing device 800, the weighing device 800 is provided with an alarm (not shown), the weighing device 800 is disposed below the second opener 330, and the feeding end of the post-processing device 400 is connected to the second opener 330 through the weighing device 800.

In this embodiment, the weighing device 800 comprises a weighing bracket 810, a gravity sensor 820 and a weighing conveyor belt 830, the gravity sensor 820 and the weighing conveyor belt 830 are both arranged on the weighing bracket 810, the gravity sensor 820 is in signal connection with an alarm, and the feeding end of the post-processing device 400 is connected with the discharging end of the second opener 330 through the weighing device 800. The weighing conveyer belt 830 is used for receiving the coconut palm fiber after being opened by the second opener 330 and transmitting the coconut palm fiber to the post-processing device 400, and the gravity sensor 820 is used for sensing the weight of the coconut palm fiber on the weighing conveyer belt 830, so that a signal is sent to enable the alarm to give an alarm by setting the preset weight when the weight exceeds a set range value or the weight does not reach a standard, and an operator is reminded, so that the specification of the subsequently formed coconut palm fiber products is uniform, and the quality of the products is guaranteed.

Because the in-process of coconut palm raw materials at bale breaking and subsequent mixture, layup and release, produce the crushed aggregates easily and leak the material and cause the waste, combine to refer to fig. 3, leak the recovery of material in order to realize the crushed aggregates, in this application, coconut palm goods production system still includes crushed aggregates and leaks material recovery mechanism 900, crushed aggregates leaks material recovery mechanism 900 and corresponds the setting and is in lapping machine 320 first opener 310 compounding device 200 with the below of opening material device 100 to can be used to accept crushed aggregates and leak the material, crushed aggregates leak the material recovery mechanism 900 the discharge end with the feed end of opening material device 100 is connected. Wherein, crushed aggregates leaks material recovery mechanism 900 mainly includes crushed aggregates leaks the material conveyer belt and is used for driving crushed aggregates leaks the material driving roll that the material conveyer belt carries out the conveying that leaks to be provided with striker plate 910 in the below position that fixed shop section 321 corresponds, this striker plate 910 slope sets up, and the incline direction is the same with the incline direction of fixed shop section 321, crushed aggregates leaks the material conveyer belt setting in fixed shop section 321, first opener 310, compounding device 200 and the below of opening device 100. In practical application, since the number of crushed aggregates and leaked materials generated by the formation of the ascending section in the fixed paving segment 321 is large, the crushed aggregates and leaked materials can be prevented from falling onto the crushed aggregate and leaked material conveying belt through the material baffle plate 910, and the crushed aggregate and leaked material conveying belt sends back the feeding end of the material cutting device 100 to realize recovery.

Referring to fig. 8, based on the above embodiment, it is considered that a large amount of dust is generated during the production process of the coconut palm product. In this application, coconut palm goods production system still includes dust collector 700, dust collector 700 includes dust removal case 710, filters sack 720 and dust exhausting fan 730, air intake 711 and air outlet 712 have been seted up to dust removal case 710, filter sack 720 locates in the dust removal case 710, dust exhausting fan 730 install in dust removal case 710, open material device 100 compounding device 200 with the equal tube coupling of pine material net-forming device 300 in air intake 711, with pass through dust exhausting fan 730 guide air warp air intake 711 gets into, and passes through filter sack 720 back, via air outlet 712 blows out.

In this embodiment, the chassis of the cutting device 100, the mixing device 200, and the loosening and web-forming device 300, which are prone to generate dust, are connected to the dust removing box 710 of the dust removing device 700 through a pipeline, so that the generated dust can enter from the air inlet 711 under the action of the dust removing fan 730, and is filtered by the filter cloth bag 720 and then blown out from the air outlet 712. So, make the dust that produces in production and processing can not spread, and be collected on filtering cloth bag 720 to make the air that contains a large amount of dust discharge after filtering, promoted the clean degree of air greatly, be favorable to the environmental protection and ensure operator's physical and mental health.

Further, dust collector 700 still includes pulse air storage pipe 740 and screw feeder structure 750, pulse air storage pipe 740 locates the top of dust removal case 710, and be located filter cloth bag 720's top, screw feeder structure 750 locates dust removal case 710's bottom, and be located filter cloth bag 720's below, screw feeder structure 750 is including locating dust removal case 710's collection cylinder 751, rotationally locate axis of rotation 752 and fixed connection in collection cylinder 751 in the axis of rotation 752 periphery screw feeder blade 753, dust inlet and dust outlet have been seted up to collection cylinder 751, dust inlet with dust removal case 710's inner space intercommunication to can be used for accepting the dust on the filter cloth bag 720.

The pulse air storage tube 740 may have a structure commonly used in the prior art, which can release a pulse air flow, so that, under the action of the dust removing fan 730, when the filter cloth bag 720 collects and adheres to dust and powder formed by coconut palm fiber, and a certain time is reached, the switch of the pulse air storage tube 740 is opened to release a strong pulse air flow, so that the dust and the powder on the filter cloth bag 720 are blown down to the dust inlet of the collecting cylinder 751 at the bottom of the dust removing box 710 below, so as to be collected by the collecting cylinder 751, and then the rotating shaft 752 in the collecting cylinder 751 rotates, so that the dust and the powder are conveyed out from the dust outlet by the auger blade 753, and are put into a bag for recycling, and can be used as fertilizer in gardening farms, so as to realize recycling.

Referring to fig. 9, in the embodiment of the present application, the glue spraying mechanism 410 includes a fixing bracket 411, an atomizer 412, a glue inlet pipe 413, and an air pressure pipe 414, the atomizer 412 is movably disposed on the fixing bracket 411, the glue inlet pipe 413 is communicated with the atomizer 412, and the air pressure pipe 414 is disposed on the side of the atomizer 412 and can blow air pressure towards the outlet of the atomizer 412.

The fixing bracket 411 may be a metal bracket with a good structural strength, and may be used to support a coconut fiber net for transmission, and to support the atomizing nozzle 412, the rubber inlet pipe 413, the air pressure pipe 414, and the like. The glue inlet pipe 413 is connected with an external glue tank device, external glue enters the glue inlet pipe 413 and is sprayed out of the atomizing nozzle 412, the glue is communicated with an external air pressure device through the air pressure pipe 414, and air flow is blown out through the air pressure pipes 414 on two sides of the atomizing nozzle 412, so that the glue sprayed out of the atomizing nozzle 412 forms fan-shaped glue mist and is sprayed onto the coconut palm fiber net. Therefore, the glue can be uniformly sprayed to the coconut fiber net, and the uniformity of the glue amount is ensured. Meanwhile, the continuous air pressure pushing of the air pressure pipe 414 can also avoid the phenomenon that the colloid is solidified in the atomizer 412 to cause blockage.

Further, the glue spraying mechanism 410 further comprises a backflow filter 415, a backflow groove 4111 is formed in the fixing support 411, the backflow groove 4111 is located below the atomizing nozzle 412, and the backflow filter 415 is connected to the bottom of the backflow groove 4111 through a pipeline and is connected to a glue flushing tank through a pipeline. Understandably, through setting up backward flow groove 4111 and reflux filter 415, can collect the glue that sprays out not utilized, flow back to reflux filter 415 through backward flow groove 4111 in, filter the back through reflux filter 415, the rethread pipeline is carried to dashing the gluey jar and is stored, supplies used repeatedly, so not only can practice thrift the quantity of glue, reduction in production cost, can avoid spilling the glue that leaks moreover and cause the influence to operational environment.

In an embodiment of the present application, still be formed with washing tank 4112 on the fixed bolster 411, after-treatment device 400 includes the conveying chain (not marked) that is used for driving the coconut palm conveying, conveying chain stretches into in the washing tank 4112. In this embodiment, the washing tank 4112 contains the clear water, and the conveying chain stretches into the washing tank 4112 and can be immersed in the clear water, and along with the transmission of the conveying chain, the conveying chain can complete the automatic cleaning in the clear water, so that the glue sprayed by the glue spraying mechanism 410 can be prevented from remaining on the conveying chain and causing solidification, and the phenomenon that the conveying chain is jammed is effectively prevented.

Referring to fig. 10 in combination, in an embodiment of the present application, the post-processing apparatus 400 includes a cutting mechanism 430, the cutting mechanism 430 includes a frame 431 and a first fixed thick roller 432 and a second fixed thick roller 433 which are installed on the frame 431, the first fixed thick roller 432 and the second fixed thick roller 433 are arranged relatively, a conveying gap 434 is formed between the first fixed thick roller 432 and the second fixed thick roller 433, so that the solidified coconut palm fiber net is cut through the conveying gap 434.

In this embodiment, the first and second constant-

thickness rollers

432 and 433 can drive the coconut palm web to pass through the conveying gap 434, so that when the coconut palm web passes through the conveying gap 434, the coconut palm web can be formed to a specific thickness due to the distance defined between the two constant-thickness rollers, thereby ensuring that the specification and size of the subsequently formed coconut palm products tend to be consistent, and greatly improving the consistency of the products.

Further, the cutting device further comprises an adjusting rod 435 and an adjusting slider (not shown), the adjusting rod 435 is movably arranged on the frame 431, and the adjusting rod 435 is connected with the first fixed-thickness roller 432 through the adjusting slider so as to drive the first fixed-thickness roller 432 to move close to or far away from the second fixed-thickness roller 433.

Specifically, the adjusting rod 435 may be an adjusting screw, and the adjusting slider is matched with a slide way on the frame 431, and when the adjusting rod 435 is adjusted, the adjusting slider and the slide way can slide relatively, so as to drive the first fixed-thickness roller 432 to approach or be away from the second fixed-thickness roller 433, that is, adjust the size of the conveying gap 434. Thus, the user can adjust the size of the conveying gap 434 according to actual requirements, thereby meeting different product thickness requirements.

Further, the cutting mechanism 430 further comprises a counter 437 and a cutting controller (not shown), the cutting controller is used for controlling and driving the first fixed-thickness roller 432 and the second fixed-thickness roller 433 to rotate, a counting gear 436 is arranged on the first fixed-thickness roller 432 or the second fixed-thickness roller 433, and the counter 437 is in signal connection with the counting gear 436 and the cutting controller. It can be understood that, the arrangement is such that when the first fixed-thickness roller 432 and the second fixed-thickness roller 433 rotate, the counting gear 436 rotates one tooth number each time, then a data can be recorded by the counter 437, so that the required length can be calculated according to the distance of each tooth, then the counter 437 is arranged, after the preset number is reached, the counter 437 sends out a signal to enable the cutting controller to control the first fixed-thickness roller 432 and the second fixed-thickness roller 433 to stop rotating, and then the coconut palm fiber net is cut by the fixed-length cutter 4302, so that the coconut palm net formed after the coconut palm fiber net is cut by the fixed-length cutter 4302 has the same length, and fixed-length cutting is realized.

With reference to fig. 14, specifically, a bottom strip 4301 is disposed on the frame 431, a fixed length cutter 4302 is slidably disposed on the frame 431 through a sliding group 4303, two ends of the sliding group 4303 are respectively provided with a pressing cylinder 4034, so that the sliding fixed length cutter 4302 is pressed against the bottom strip 4301 through the two pressing cylinders 4304, and the two pressing cylinders 4304 are connected through a synchronizing device, so that the two pressing cylinders 4304 are balanced in stress at two ends when pressing against the fixed length cutter 4302, so that the fixed length cutter 4302 is balanced in stress when cutting is performed, and therefore, when the fixed length cutter 4302 slides on the bottom strip 4301 in a reciprocating manner, a coconut palm net conveyed by the machine can be cut.

With reference to fig. 11, further, the cutting mechanism 430 further includes a fixed-width roller 438 and a plurality of cutter assemblies 439, the fixed-width roller 438 is rotatably mounted on the frame 431, the cutter assemblies 439 are connected to the frame 431 and correspondingly disposed above the fixed-width roller 438, the cutter assemblies 439 are disposed at intervals, the fixed-width roller 438 rotates relative to the frame 431 and can drive the coconut palm fiber web passing through the conveying gap 434 to move, so that the cutter assemblies 439 can cut.

Wherein, decide width roller 438 rotates and drives the in-process of coconut palm net conveying, can make the coconut palm net butt to cutter assembly 439 to along with the conveying of coconut palm net, can be cut by a plurality of cutter assembly 439 and form the coconut palm net of aequilate, realize deciding the width from this and cut. Specifically, the number of the cutter assemblies 439 can be one or more, when one cutter assembly 439 is provided, the cutter assembly 439 can cut a large coconut palm net into two small coconut palm nets with equal width, and when the cutter assembly 439 is provided, the cutter assembly 439 can cut the large coconut palm net into a plurality of small coconut palm nets with equal width, so that the coconut palm nets can keep the same width distance in the subsequent processing procedures, and the consistency of products can be further improved.

Referring to fig. 12, in an embodiment of the present application, a partitioning device 600 is further disposed between the web feeding device and the post-processing device 400, a feeding end of the partitioning device 600 may be selectively abutted against or separated from a discharging end of the loose web forming device 300, the partitioning device 600 includes a mounting frame 610, a lifting driving component 620, a first translating component 630 and a second translating component 640, the lifting driving component 620 is disposed on the mounting frame 610, the lifting driving component 620 connects the first translating component 630 and the second translating component 640 to drive the first translating component 630 and the second translating component 640 to move up and down, and the first translating component 630 and the second translating component 640 are both provided with separating needles 650 and can move close to or away from each other to separate the coconut palm fiber web into pieces.

In this embodiment, the lifting driving assembly 620, the first translating assembly 630 and the second translating assembly 640 may be driven by an air cylinder, an oil cylinder or a motor. The lifting driving assembly 620 is fixedly mounted on the mounting frame 610, the first translation assembly 630 and the second translation assembly 640 can move up and down along with the lifting driving assembly 620, and can also move in translation through a translation sliding rail, a linear module and the like, and the translation directions of the first translation assembly 630 and the second translation assembly 640 are perpendicular to each other, and if the first translation assembly 630 moves laterally, the second translation assembly 640 moves longitudinally.

In practical application, when the area of the formed coconut fiber net is large, the blocking device 600 and the loose material web forming device 300 can be butted, so that after the coconut fiber net is moved to the station of the blocking device 600, the lifting driving component 620 drives the first translation component 630, the second translation component 640 and the separating needle 650 to descend towards the coconut fiber net, the separating needle 650 is inserted into the coconut fiber net, meanwhile, the first translation component 630 and the second translation component 640 respectively drive the separating needle 650 to move away from each other along the conveying direction of the conveying belt and the direction perpendicular to the conveying direction of the conveying belt, so that the separating needle 650 transversely and longitudinally separates the coconut fiber net into a plurality of pieces, the separated pieces are driven by the first translation component 630 and the second translation component 640 to approach and close, the lifting driving component 620 acts and returns to the initial position to perform the next coconut fiber net blocking, the blocking device 600 repeats the above actions, realize the continuous blocking of the coconut fiber net. So, can form the fritter with the separation of bold coconut palm net to when spouting gluey in follow-up gluey mechanism 410, can ensure that the edge of the coconut palm net of fritter also can contact sufficient glue, thereby avoided the coconut palm net piece loose, the phenomenon that the edge scatters to appear in follow-up production manufacturing procedure, ensured the effect of stereotyping.

Referring to fig. 13, in addition, in the present application, the coconut palm products production system further includes a needling device 500, the needling apparatus 500 is located at the end of the first delivery mechanism 421, and can be selectively connected to or disconnected from the beginning of the second delivery mechanism 422, the acupuncture device 500 comprises an acupuncture frame 510, a first clamping plate 520 and a second clamping plate 530 which are oppositely arranged up and down, and an acupuncture needle 540 movably arranged on the acupuncture frame 510, the first clamping plate 520 and the second clamping plate 530 are connected to the acupuncture frame 510, the first splint 520 is provided with a first puncture hole, the second splint 530 is provided with a second puncture hole corresponding to the first puncture hole, the coconut palm fiber net is transferred between the first clamping plate 520 and the second clamping plate 530, and the pricker 540 is movably arranged above the first clamping plate 520 and can be used for pricking the coconut palm fiber net through the first puncture hole and the second puncture hole.

In this embodiment, the coconut coir web passing through the first conveying mechanism 421 can be selectively fed into the needling apparatus 500, or directly fed into the second conveying mechanism 422 for continuous glue spraying and heating. When the coconut palm net gets into acupuncture device 500, can convey between first splint 520 and the second splint 530, felting needle 540 passes first puncture hole this moment and pierces the coconut palm net after, pass the second puncture hole again, through the puncture of making a round trip like this, make felting needle 540 can drive the fibre of coconut palm net surface and subsurface, by the planar direction of coconut palm net to the vertical direction motion, because the felting needle is formed with barb structure, therefore the felting needle can make the fibre on surface stab the bottom, form one kind from top to bottom cross connection, make the fibre draw close and compressed in the coconut palm net, thereby make the inside more compact of coconut palm net, avoid dispersing after-follow-up cutting.

In order to realize the up-and-down movement of the needle 540 to pierce the coconut palm fiber net, in the present application, the needling device 500 includes a needling driving member 550, an eccentric 560, a connecting rod 570 and a connecting plate (not labeled), the needling driving member 550 is mounted on the needling rack 510, the eccentric 560 is in transmission connection with the needling driving member 550, one end of the connecting rod 570 is connected with the eccentric 560, and the needle 540 is connected to one end of the connecting rod 570 far away from the eccentric 560 through the connecting plate.

The needle driving member 550 can be a motor, and the needle driving member 550 drives the eccentric 560 to rotate, thereby driving the connecting rod 570 to reciprocate up and down, and further reciprocating the connecting plate and the needle 540 connected to the connecting plate up and down. The design of this structure utilizes eccentric wheel 560 to change the rotation of motor into linear motion, need not to set up other extra structures moreover, not only makes the power structure of acupuncture device 500 simpler, and the straightness accuracy of felting needle 540 motion is good moreover, and difficult emergence is deviated, the good reliability.

Further, in order to ensure that the movement direction of the lancet 540 does not deviate when the lancet 540 punctures, the lancing device 500 further includes a positioning sleeve 580, and the positioning sleeve 580 is fixed to the lancing frame 510 and sleeved outside the connecting rod 570, so that the connecting rod 570 moves up and down along the extending direction of the positioning sleeve 580. In this way, the connecting rod 570 can be limited by the positioning sleeve 580 during the up-and-down movement process, so as to guide the positioning sleeve 580 to move along a specific direction, thereby ensuring that the movement direction of the lancet 540 driven by the connecting rod 570 does not deviate.

Therefore, in practical application, the coconut palm product production system of the application utilizes the cutting device 100 to cut materials, then enters the mixing device 200 to mix, and after mixing, sequentially passes through the first opener 310, the lapping machine 320 and the second opener 330 to be loosened and lapped to form the coconut palm net. Afterwards, according to different coconut palm products, if the coconut palm products are produced into flower baskets and flower sticks, the coconut palm products can be selectively fed into the blocking device 600 to be blocked or segmented, then the coconut palm products are fed into the glue spraying mechanism 410 to be sprayed with glue, and when the coconut palm products are produced into flat mats, the coconut palm products can be directly fed into the glue spraying mechanism 410 due to large required area, and the coconut palm products are heated, cured and formed by hot air in the oven 420 through the first conveying mechanism 421 after being sprayed with glue. Then, according to different coconut palm products, if the flat cushion is produced and the coconut palm fibers inside are required to be uniform and dense, the coconut palm fibers can be selected to enter the needling device 500 for needling so as to compress the coconut palm net through piercing, and then enter the second conveying mechanism 422 for glue spraying, heating and curing again; and the product can directly enter the second conveying mechanism 422 to spray glue again and be heated and cured because of the requirement of needle punching compression is not needed when producing the flower basket and the flower stick. After that, after glue spraying and heating solidification through the third conveying mechanism 423, the material conveying plate can be directly selected to be butted with the third conveying mechanism 423 according to production requirements, the coconut palm fiber net is output and discharged, so that subsequent processing is carried out, or the material guiding plate is selected to be butted with the third conveying mechanism 423, so that the coconut palm fiber net is output and discharged after being cut in fixed thickness, fixed width and fixed length through the cutting mechanism 430, and subsequent processing is carried out.

The above only is the preferred embodiment of the present invention, not limiting the scope of the present invention, all the equivalent structure changes made by the contents of the specification and the drawings under the inventive concept of the present invention, or the direct/indirect application in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A coconut product production system comprising:

the cutting device is used for opening the coconut palm raw material;

2. The coconut product production system of claim 1, wherein said lapping machine comprises a fixed lapping section and a swinging lapping section movably connected to said fixed lapping section, said fixed lapping section is connected to a discharge end of said first opener, said swinging lapping section is movable relative to said fixed lapping section, said second opener is connected to said swinging lapping section and is drivable to swing by said swinging lapping section.

3. The coconut product production system of claim 2 wherein said oscillating lapping section comprises a first oscillating section and a second oscillating section disposed at an included angle, said first oscillating section being movably connected to said fixed lapping section and forming an included angle with said fixed lapping section, said second oscillating section having one end movably connected to said first oscillating section and the other end movably connected to said second opener, so that said second oscillating section oscillates with respect to said second opener.

4. The coconut product production system of claim 1 further comprising a weighing device, wherein said weighing device is provided with an alarm, said weighing device is disposed below said second opener, and the feeding end of said post-processing device is connected to said second opener through said weighing device.

5. The coconut palm product production system of claim 1, further comprising a scrap breakout recovery mechanism disposed correspondingly below the lapper, the first opener, the mixing device, and the cutting device and operable to receive scrap and breakout, a discharge end of the scrap breakout recovery mechanism being connected to a feed end of the cutting device.

6. The coconut palm product production system of any one of claims 1 to 5, wherein the coconut palm product production system further comprises a dust removal device, the dust removal device comprises a dust removal box, a filter cloth bag and a dust removal fan, the dust removal box is provided with an air inlet and an air outlet, the filter cloth bag is arranged in the dust removal box, the dust removal fan is mounted in the dust removal box, and the material cutting device, the material mixing device and the material loosening and web forming device are all connected to the air inlet through pipelines, so that air is guided by the dust removal fan to enter through the air inlet and is blown out through the air outlet after passing through the filter cloth bag.

7. The coconut palm product production system of claim 6, wherein said dust collector further comprises a pulse gas storage tube and an auger structure, said pulse gas storage tube is disposed on the top of said dust collection box and above said filter cloth bag, said auger structure is disposed on the bottom of said dust collection box and below said filter cloth bag, said auger structure comprises a collection cylinder disposed on said dust collection box, a rotating shaft rotatably disposed in said collection cylinder, and auger blades fixedly connected to the periphery of said rotating shaft, said collection cylinder is provided with a dust inlet and a dust outlet, said dust inlet is communicated with the inner space of said dust collection box and can be used for receiving dust on said filter cloth bag.

8. The coconut palm product production system of any one of claims 1 to 5, wherein the glue spraying mechanism comprises a fixed support, an atomizing nozzle, a glue inlet pipe and a pneumatic pipe, the atomizing nozzle is movably arranged on the fixed support, the glue inlet pipe is communicated with the atomizing nozzle, the pneumatic pipe is arranged at the side of the atomizing nozzle and can blow air pressure towards the outlet of the atomizing nozzle.

9. The coconut palm product production system of claim 8, wherein said glue spraying mechanism further comprises a reflux filter, said fixed bracket is formed with a reflux tank, said reflux tank is located below said atomizing nozzle, said reflux filter is connected to the bottom of said reflux tank by a pipeline and is connected to a glue flushing tank by a pipeline;

10. The coir product production system of any one of claims 1 to 5 wherein the mixing device comprises a mixing box, a mixing conveyor, a lower knockout drum, a sizing hopper and a sizing swing plate, the mixing conveyor being disposed within the mixing box and being configured to convey the coir raw material opened by the cutting device; the lower knockout drum is rotatably arranged on the mixing box and corresponds to the mixing conveyor belt so as to scrape the coconut coir on the mixing conveyor belt down; the fixed hopper is arranged at the tail end of the mixing conveyor belt and is positioned below the lower knockout drum so as to receive the coconut fibers on the mixing conveyor belt; the fixed material swinging plate is arranged in the mixing box and can swing relative to the fixed material hopper so as to be abutted against or separated from the fixed material hopper.