CN214526854U - Quick loading system for bagged materials - Google Patents
Quick loading system for bagged materials Download PDFInfo
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- CN214526854U CN214526854U CN202120506070.XU CN202120506070U CN214526854U CN 214526854 U CN214526854 U CN 214526854U CN 202120506070 U CN202120506070 U CN 202120506070U CN 214526854 U CN214526854 U CN 214526854U
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Abstract
The utility model discloses a rapid loading system for bagged materials, which comprises a packaging device, a robot stacking device, a conveying line and a forklift; the robot stacking device comprises an upper robot stacking device and a lower robot stacking device; the bagged materials are divided into two paths through a path dividing device, wherein one path of bagged materials is stacked by an upper-layer robot stacking device; and the other path is sent to a lower-layer robot stacking device through a slope belt for stacking. The utility model also discloses a realization method of this loading system. By adopting the technical scheme, the robot stacking device adopts a mode of upper-layer layout and lower-layer layout, so that the floor area is greatly reduced, and the application occasions with tense land are met; the automatic backflow of the empty pallet is realized by adopting a double-layer conveying line; the multi-section carriage simultaneous loading is convenient, the moving distance of the forklift is shortened, and the loading efficiency is improved.
Description
Technical Field
The utility model belongs to the technical field of material conveying equipment. More specifically, the utility model relates to a bagged materials rapid loading system.
Background
Fig. 1 and 2 are schematic diagrams of the prior art. The bagged materials are stacked and loaded by an upper layer of equipment and a lower layer of equipment, and the stacking and loading of the materials comprise the following processes:
packaging the bagged materials by upper-layer equipment; the bag is conveyed to the edge of the upper floor by a main conveying line; the bag enters a rotary chute and slides into a lower-layer conveying line; the bagged materials are divided into two paths by an upper and lower path dividing system, and the path is divided once every two packets; the materials of one path fall into the ground firstly, and the materials of the other path fall into the ground later; respectively stacking two bagged materials on the ground by two robot stacking devices; the piled materials are automatically moved to a fork position under the driving of a motor; the stacked material is transferred by a forklift to a truck or buffer.
The defects of the prior art are as follows:
1. the rotary chute has the phenomenon that two to three bags of materials are disorderly jammed at the bottom of the chute when the chute is stopped, and the chute can be started only after being manually cleaned and straightened before being started again;
2. the two stacking devices are laid on the ground in a flat manner and cannot be implemented on occasions with tense ground;
3. the fork stacking positions are concentrated, and the fork truck has a longer moving distance during long-distance feeding;
4. after each fork of a pile of materials, the bags or pallets need to be manually piled.
SUMMERY OF THE UTILITY MODEL
The utility model provides a quick loading system of material in bags, its purpose reduces equipment area and improves loading efficiency.
In order to realize the purpose, the utility model discloses the technical scheme who takes does:
the utility model discloses a quick loading system for bagged materials, which comprises a packaging device, a robot stacking device, a conveying line and a forklift; the robot stacking device comprises an upper robot stacking device and a lower robot stacking device; the bagged materials are divided into two paths through a path dividing device, wherein one path of bagged materials is stacked by an upper-layer robot stacking device; and the other path is sent to a lower-layer robot stacking device through a slope belt for stacking.
Bagged materials stacked by the upper robot stacking device are conveyed to an upper extending conveying line on the ground through a slope conveying line, and an automatic plate stacking machine and a fork stacking position are arranged on the upper extending conveying line.
The upper layer extension conveying line is provided with a material stack transfer machine.
Bagged materials stacked by the lower-layer robot stacking device are directly conveyed to a lower-layer extending conveying line on the ground, and the lower-layer extending conveying line is provided with an automatic plate stacking machine and a fork stacking position.
The lower layer extension conveying line is provided with a material stack transfer machine.
The front end and the tail end of the conveying line are provided with pallet elevators.
And freight trains for loading and transporting bagged materials are stopped at two sides of the conveying line and respectively comprise a left-side carriage to be loaded and a right-side carriage to be loaded.
The robot stacking device comprises a robot, and a robot gripper is arranged on the robot.
The robot stacking device is provided with a lower-layer empty pallet transfer machine and an upper-layer empty pallet transfer machine.
In order to realize the same purpose of the invention with the technical proposal, the utility model also provides an implementation method of the bagged material rapid loading system, which comprises the following steps: the implementation method comprises a material flow and a pallet flow, wherein bagged materials are packaged by upper-layer packaging equipment; the bagged materials are stacked and loaded by upper and lower layers of equipment; wherein, the material flow comprises the following processes:
the bag is conveyed to the edge of the upper floor by a main conveying line; the bag enters a lane dividing device to divide the upper layer and the lower layer once every two bags;
the bags divided into the upper layer enter the robot stacking device on the upper layer;
the bags divided to the lower layer enter a slope belt, and then the bags enter a lower layer robot stacking device;
the bagged materials stacked on the upper layer are conveyed to an upper layer extension conveying line by a slope conveying line and conveyed to a required position, and the bagged materials are automatically moved to a fork stacking position by a stacked material transfer machine;
conveying the stacked materials at the lower layer to a required position; automatically moving to a fork stacking position through a stacked material transfer machine; the vehicle can be selectively transferred to the left side or the right side of the conveying line according to the loading requirement;
the stacked material is delivered by a forklift to a railway car or buffer.
The pallet flow comprises the following processes:
the side surfaces of the two conveying lines of the upper layer and the lower layer are respectively provided with an automatic pallet loading machine, and pallets which are forked into stacks are loaded onto the automatic pallet loading machine;
the automatic pallet loading machine loads the pallet according to the requirement;
when the pallet needs to be shipped with the vehicle, the pallet needs to be continuously lifted according to the delivery requirement;
when the pallet does not need to be shipped with the vehicle, the pallet is stopped to be loaded when the quantity of the pallets meets the recycling quantity;
conveying the empty pallet to the tail end of the conveying line to reach a pallet lifter at the tail end;
the pallet lifter lowers the empty pallet to the height of the lower-layer conveying line, and the pallet lifter conveys the empty pallet to the lower-layer conveying line;
the lower layer conveying line conveys the empty pallet to the front end of the conveying line, and the empty pallet is lifted to a pallet lifter at the front end;
the pallet lifter at the front end lifts the empty pallet to the height of the upper-layer conveying line and conveys the empty pallet to the upper-layer conveying line;
conveying the empty pallet to a stacking position for pausing;
stacking materials; the stacked bag materials are conveyed according to the material flow.
By adopting the technical scheme, the robot stacking device adopts a mode of upper and lower layer layout, so that the occupied area is greatly reduced, and the application occasion with tense land is met; the automatic backflow of the empty pallet is realized by adopting a double-layer conveying line; the fork stack positions are close to the train carriage doors, and the corresponding carriage doors are arranged at the fork stack positions, so that multiple carriages can be loaded at the same time, the moving distance of a fork truck is shortened, and the loading efficiency is improved; the saved vacant space is used for temporarily storing materials in advance, so that the materials at the fork stack position and the temporary storage area can be loaded simultaneously after the train arrives at a platform, and the loading time of the whole train is shortened; the automatic pallet feeding machine and the automatic pallet feeding machine are adopted, so that labor cost is greatly saved; the application of the transfer machine enables the piled materials to be conveyed leftwards or rightwards according to requirements; the robot stacking device introduces the transfer of the lower layer empty pallet and the transfer of the upper layer stacked bag, so that two stacking positions share one set of conveying system, and the space and the cost are saved.
Drawings
The contents of the drawings and the reference numbers in the drawings are briefly described as follows:
FIG. 1 is a schematic diagram of a prior art structure;
FIG. 2 is a schematic illustration of a robot palletizing state as in FIG. 1;
FIG. 3 is a schematic structural view of the present invention;
FIG. 4 is a schematic front view of the structure shown in FIG. 3;
FIG. 5 is a schematic top view of the structure shown in FIG. 4;
fig. 6 is a schematic diagram of a palletizing state of the robot in fig. 3.
Labeled as:
1. upper robot pile up neatly device, 2, lower floor's robot pile up neatly device, 3, lane device, 4, slope belt, 5, automatic pallet loader, 6, fork buttress position, 7, pile up neatly material moves and carries the machine, 8, safe passageway, 9, the temporary storage area, 10, pallet lift, 11, the left side is waited to adorn the carriage, 12, the right side is waited to adorn the carriage, 13, slope transfer chain, 14, empty pallet, 15, the empty pallet of lower floor moves and carries the machine, 16, the empty pallet of upper strata moves and carries the machine, 17, the robot, 18, robot tongs, 19, the material pile up neatly, 20, bag package input.
Detailed Description
The following detailed description of the embodiments of the present invention will be given with reference to the accompanying drawings for a more complete, accurate and thorough understanding of the inventive concept and technical solutions of the present invention by those skilled in the art.
The utility model discloses a structure as shown in fig. 3 to 6 is a material rapid loading system in bags, including equipment for packing, robot pile up neatly device, transfer chain and fork truck.
And a safety channel 8 is arranged at the periphery of the material conveying line.
In order to solve the problems existing in the prior art and overcome the defects thereof, the invention aims to reduce the occupied area of equipment and improve the loading efficiency, and the utility model discloses the technical scheme who takes is:
as shown in fig. 3 to 5, the utility model discloses a quick loading system for bagged materials, wherein, the robot stacking device comprises an upper robot stacking device 1 and a lower robot stacking device 2; the bagged materials are divided into two paths through the path dividing device 3, wherein one path of bagged materials is stacked by the upper-layer robot stacking device 1; and the other path is conveyed to the lower-layer robot stacking device 2 through the slope belt 4 for stacking.
The upper-layer robot stacking device 1 and the lower-layer robot stacking device 2 are both provided with material stacks 19. The bag input end 20 is an inlet through which the packed bag materials flow into the upper robot palletizing device 1 and the lower robot palletizing device 2.
The utility model discloses a distribution of upper and lower floor has saved area of land by a wide margin. For example, the width of the land used in the prior art is 12 meters to 16 meters, while the width of the land used in the utility model is only 6 meters to 8 meters. The robot stacking system has the advantages that due to the concept of vertical layout, the occupied area is greatly reduced, and the application occasions with less land are met.
The utility model adopts the slope belt 4 to replace a rotating chute in the prior art, the inclination of the slope belt 4 is 25-30 degrees, and the surface of the belt is provided with inverted splayed anti-skid grains; the driving motor of the slope belt 4 is provided with a brake device, the machine is stopped at any time, the bag can be stably stopped on the slope belt 4 and cannot slide, and the bag is prevented from being blocked.
The saved ground open space can be used for temporarily storing materials in advance, so that the materials in the fork stack position and the temporary storage area can be loaded at the same time after the train arrives at the platform, and the loading time of the whole train is shortened.
Bagged materials stacked by the upper robot stacking device 1 are conveyed to an upper layer extending conveying line on the ground through a slope conveying line 13, and an automatic pallet loading machine 5 and a fork stacking position 6 are arranged on the upper layer extending conveying line.
Bagged materials stacked by the lower robot stacking device 2 are directly conveyed to a lower extending conveying line on the ground, and the lower extending conveying line is provided with an automatic plate stacking machine 5 and a fork stacking position 6.
The prior art is only two adjacent fork buttress positions, the utility model discloses there are 10 fork buttress positions, the interval is about 15 meters, and each 5 fork buttress positions of side about, which side has the train to need the loading, through the change over switch setting, can make into the buttress bag package and carry the same side fork buttress position.
The automatic circulation pallet feeding and the automatic pallet feeding machine 5 are introduced, so that labor cost is greatly saved. In the prior art, a bag or a pallet needs to be manually upset; the utility model is provided with an automatic pallet feeding machine 5, and more than 10 pallets can be fed at one time; for the condition of goods delivery without the pallet, after the pallet needed by circulation is loaded, the pallet automatically flows back without continuously loading the pallet, which is very convenient; the practical application scene is mainly to ship without pallets.
The fork stack position 6 is nearer apart from train carriage door, and 5 fork stack positions all have corresponding carriage door, and the carriage of being convenient for is loaded simultaneously in several sections carriages, has shortened fork truck's displacement, has shortened the loading time of the whole car of train.
The upper layer extension conveying line is provided with a material stack transfer machine 7.
And a material stack transfer machine 7 is arranged on the lower layer extension conveying line.
The application of the stacked material transfer machine realizes that stacked bagged materials can be conveyed to the left side or the right side of the conveying line according to requirements.
A pallet lift 10 is provided at both the front and end of the conveyor line.
The pallet lift 10 is used to lower an empty pallet 14 to the lower conveyor line height.
And freight trains for loading and transporting bagged materials are parked at two sides of the conveying line, namely a left-side carriage 11 to be loaded and a right-side carriage 12 to be loaded respectively.
The robot stacking device comprises a robot 17, and a robot gripper 18 is arranged on the robot 17.
The robot 17 grips the bagged material by means of a robot gripper 18 and stacks it in place in a stack 19.
The robot stacking device is provided with a lower layer empty pallet transfer machine 15 and an upper layer empty pallet transfer machine 16.
The lower empty pallet transfer 15 and the upper empty pallet transfer 16 are used to move the empty pallet 14 to a desired position.
In order to realize the same purpose of the invention with the technical proposal, the utility model also provides an implementation method of the bagged material rapid loading system, which comprises the following steps: the implementation method comprises a material flow and a pallet flow, wherein bagged materials are packaged by upper-layer packaging equipment; the bagged materials are stacked and loaded by upper and lower layers of equipment; wherein, the material flow comprises the following processes:
the bag is conveyed to the edge of the upper floor by a main conveying line; the bag enters a lane dividing device 3 to divide the upper layer and the lower layer once every two bags;
the bags divided into the upper layer enter the robot stacking device 1 on the upper layer;
the bags divided to the lower layer enter a slope belt 4, and then the bags enter a lower layer robot stacking device 2;
the bagged materials stacked on the upper layer are conveyed to an upper layer extension conveying line by a slope conveying line 13 and conveyed to a required position, and are automatically moved to a fork stacking position 6 by a stacked material transfer machine 7; the vehicle can be selectively transferred to the left side or the right side of the conveying line according to the loading requirement;
conveying the bagged materials stacked into a stack at the lower layer to a required position; automatically moving to a fork position 6 through a piled material transfer machine 7; the vehicle can be selectively transferred to the left side or the right side of the conveying line according to the loading requirement;
the material in the pile is delivered by a forklift to the railway carriage or buffer 9.
As shown in fig. 6, the pallet flow includes the following processes:
the side surfaces of the two conveying lines of the upper layer and the lower layer are respectively provided with an automatic pallet loading machine 5, and pallets which are forked into stacks are loaded onto the automatic pallet loading machine 5;
the automatic pallet loading machine 5 loads the pallet according to the requirement;
when the pallet needs to be shipped with the vehicle, the pallet needs to be continuously lifted according to the delivery requirement;
when the pallet does not need to be shipped with the vehicle, the pallet is stopped to be loaded when the quantity of the pallets meets the recycling quantity;
the empty pallet 14 is transported to the end of the conveyor line to the end pallet lift 10;
the pallet lift 10 lowers the empty pallet 14 to the lower conveyor line height, the pallet lift 10 transporting the empty pallet 14 to the lower conveyor line;
the lower conveyor line transports the empty pallet 14 to the front end of the conveyor line, and the empty pallet 14 is loaded onto the pallet lift 10 at the front end;
the front end pallet lift 10 raises the empty pallet 14 to the upper conveyor line level, transporting the empty pallet 14 to the upper conveyor line;
the empty pallet 14 is conveyed to the stacking position for pause;
stacking materials; the stacked bag materials are conveyed according to the material flow.
And a double-layer conveying line is adopted, so that automatic backflow of the empty pallet is realized. The robot stacking device introduces the transfer of the lower layer empty pallet and the transfer of the upper layer stacked bag, so that two stacking positions share one set of conveying system, and the space and the cost are saved.
The present invention has been described above with reference to the accompanying drawings, and it is obvious that the present invention is not limited by the above-mentioned manner, and various insubstantial improvements can be made without modification to the method and technical solution of the present invention, or the present invention can be directly applied to other occasions without modification, all within the scope of the present invention.
Claims (9)
1. The utility model provides a quick loading system of material in bags, includes equipment for packing, robot pile up neatly device, transfer chain and fork truck, its characterized in that: the robot stacking device comprises an upper robot stacking device (1) and a lower robot stacking device (2); the bagged materials are divided into two paths through a path dividing device (3), wherein one path of bagged materials is stacked by an upper-layer robot stacking device (1); and the other path is conveyed to the lower-layer robot stacking device (2) through a slope belt (4) for stacking.
2. The rapid bagging material loading system of claim 1, wherein: bagged materials stacked by the upper robot stacking device (1) are conveyed to an upper extending conveying line on the ground through a slope conveying line (13), and an automatic plate stacking machine (5) and a fork stacking position (6) are arranged on the upper extending conveying line.
3. The rapid bagging material loading system of claim 2, wherein: the upper layer extension conveying line is provided with a material stack transfer machine (7).
4. The rapid bagging material loading system of claim 1, wherein: bagged materials stacked by the lower robot stacking device (2) are directly conveyed to a lower extending conveying line on the ground, and the lower extending conveying line is provided with an automatic upper pallet stacking machine (5) and a fork stacking position (6).
5. The rapid bagging material loading system of claim 4, wherein: the lower layer extends to set up to pile up material transfer machine (7) on the conveying line.
6. The rapid bagging material loading system of claim 1, wherein: the front end and the tail end of the conveying line are provided with pallet elevators (10).
7. The rapid bagging material loading system of claim 1, wherein: and freight trains for loading and transporting bagged materials are parked at two sides of the conveying line, namely a left-side compartment (11) to be loaded and a right-side compartment (12) to be loaded respectively.
8. The rapid bagging material loading system of claim 1, wherein: the robot stacking device comprises a robot (17), wherein a robot gripper (18) is arranged on the robot (17).
9. The rapid bagging material loading system of claim 8, wherein: the robot stacking device is provided with a lower-layer empty pallet transfer machine (15) and an upper-layer empty pallet transfer machine (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120506070.XU CN214526854U (en) | 2021-03-10 | 2021-03-10 | Quick loading system for bagged materials |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202120506070.XU CN214526854U (en) | 2021-03-10 | 2021-03-10 | Quick loading system for bagged materials |
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| CN214526854U true CN214526854U (en) | 2021-10-29 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112850190A (en) * | 2021-03-10 | 2021-05-28 | 安徽海螺中南智能机器人有限责任公司 | Bagged material rapid loading system and implementation method thereof |
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- 2021-03-10 CN CN202120506070.XU patent/CN214526854U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112850190A (en) * | 2021-03-10 | 2021-05-28 | 安徽海螺中南智能机器人有限责任公司 | Bagged material rapid loading system and implementation method thereof |
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