CN214524691U

CN214524691U - Automatic packaging and stacking production line

Info

Publication number: CN214524691U
Application number: CN202120340976.9U
Authority: CN
Inventors: 李佳; 李剑芸; 范小龙; 陈嘉朗
Original assignee: Shanghai Fengxun Industrial Intelligent Technology Co ltd
Current assignee: Shanghai Fengxun Industrial Intelligent Technology Co ltd
Priority date: 2021-02-04
Filing date: 2021-02-04
Publication date: 2021-10-29
Anticipated expiration: 2031-02-04

Abstract

The utility model discloses an automatic packing pile up neatly production line, including unpacking station, upper tank station, product location station, beat mark station, income case station, joint sealing station, interior knot station, pile up neatly station, first twine membrane station and second and twine the membrane station, one side of unpacking station is passed through S-shaped chain joint line and is connected with the income case station, and the carrier return wire is installed to the bottom of income case station, and the one end and the upper tank station of carrier return wire are connected, the utility model discloses optimize traditional jar body class product vanning and pile up neatly flow, made each process beat match more reasonable, effectively improved the productivity. The whole production line is only reduced to 2 from 10 operators, the enterprise cost is greatly reduced, a large number of detection devices are arranged, the problems of material shortage and the like of mixed materials are effectively solved, the delivery reliability is ensured, data generated in the process can be traced and inquired, the layout of the packaging line is ingenious, the occupied area is reduced to the maximum extent, the labor intensity is reduced, and the manufacturing cost is effectively reduced.

Description

Automatic packaging and stacking production line

Technical Field

The utility model relates to a production line, in particular to automatic packing pile up neatly production line belongs to automatic technical field.

Background

An automated production line refers to a production organization form in which a product process is implemented by an automated machine system. It is formed on the basis of the further development of a continuous production line. The method is characterized in that: the processing object is automatically transferred from one machine tool to another machine tool, and the machine tool automatically processes, loads, unloads, checks and the like; the task of the worker is only to adjust, supervise and manage the automatic line, and does not participate in direct operation; all the machine equipment operates at a uniform pace and the production process is highly continuous.

A plurality of former jar body class products (liquefied gas tank, refrigerant jar etc.) because the product variety is many and the packing form is various, so main packaging mode is for dividing into a plurality of stations with whole packaging process, including for example unpacking, marking, go into the case, seal the case, paste the mark, pile up neatly, twine the membrane etc. arrange a plurality of operators on every station and carry out manual or instrument auxiliary packaging. The method consumes a large amount of manpower and material resources, is low in efficiency, is easy to cause unstable product packaging, cannot effectively control quality, is difficult to store production data, and is not beneficial to product tracing.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic packing pile up neatly production line to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: automatic packing pile up neatly production line twines the membrane station including unpacking station, upper tank station, product location station, beats the mark station, go into the case station, joint sealing station, interior knot station, pile up neatly station, first membrane station and the second of twining, one side of unpacking station is connected with the income case station through S-shaped link joint line, the carrier backward flow is installed to the bottom of income case station, the one end and the upper tank station of carrier backward flow are connected, the box transfer chain is installed on the top of income case station, the joint sealing station is installed to the one end of box transfer chain, interior knot station is installed to the one end of box transfer chain, the limit end department and the pile up neatly station of box transfer chain are connected, the internally mounted of pile up neatly station has six manipulators, the both sides of pile up neatly station twine membrane station with first membrane station and the second respectively and twine the membrane station and correspond and be connected.

As an optimized technical scheme of the utility model, the duplex position carrier is installed on the top of upper tank station.

As an optimal technical scheme of the utility model, the backing plate is installed to the other end of box transfer chain.

As an optimized technical scheme of the utility model, first tray and second tray are installed respectively to the surface of first membrane station and the surface of second membrane station of twining.

As an optimized technical scheme of the utility model, the avris of unpacking the station is connected with storage tank mechanism.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses automatic packing pile up neatly production line, this emergence is produced the line and is by the carrier return line, S-shaped chain board line and box transfer chain and unpacking station, the station of going up the jar, the product location station, beat the mark station, the station of going into the case, the joint sealing station, interior knot station, the pile up neatly station, first twine membrane station and second and twine the membrane station and constitute, the product carries out the operation through different workstations in proper order on the carrier, adopt the duplex position carrier, the production beat has effectively been improved, all install visual detection system or sensor on the core station, there is corresponding detection link to the supplied materials, the safety light curtain is all installed to the position that relates to the safety problem, safety door switch and many places emergency stop button, ensure production safety.

2. The utility model discloses automatic packing pile up neatly production line, the utility model discloses optimized traditional jar body class product vanning and pile up neatly flow, made each process beat match more reasonable, effectively improved the productivity. The whole production line is only reduced to 2 from 10 operators, the enterprise cost is greatly reduced, a large number of detection devices are arranged, the problems of material shortage and the like of mixed materials are effectively solved, the delivery reliability is ensured, data generated in the process can be traced and inquired, the layout of the packaging line is ingenious, the occupied area is reduced to the maximum extent, the labor intensity is reduced, and the manufacturing cost is effectively reduced.

Drawings

Fig. 1 is a process diagram of the present invention.

In the figure: 1. a tank mechanism; 2. a box opening station; 3. a double-station carrier; 4. a tank loading station; 5. a product positioning station; 6. marking stations; 7. a box entering station; 8. a carrier return line; 9. a box body conveying line; 10. a box sealing station; 11. an inner buckling station; 12. a base plate; 13. a stacking station; 14. a six-axis manipulator; 15. a first film winding station; 16. a first tray; 17. a second film winding station; 18. a second tray; 19. an S-shaped chain plate line.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1, the utility model provides an automatic packing pile up neatly production line's technical scheme:

according to the figure 1, comprises a box opening station 2, a can feeding station 4, a product positioning station 5, a marking station 6 and a box entering station 7, the carton sealing device comprises a carton sealing station 10, an inner buckling station 11, a stacking station 13, a first film winding station 15 and a second film winding station 17, one side of a carton opening station 2 is connected with a carton entering station 7 through an S-shaped chain plate line 19, a carrier return line 8 is installed at the bottom end of the carton entering station 7, one end of the carrier return line 8 is connected with a can feeding station 4, a box conveying line 9 is installed at the top end of the carton entering station 7, the carton sealing station 10 is installed at one end of the box conveying line 9, the inner buckling station 11 is installed at one end of the box conveying line 9, the edge end of the box conveying line 9 is connected with the stacking station 13, a six-axis manipulator 14 is installed inside the stacking station 13, and two sides of the stacking station 13 are correspondingly connected with the first film winding station 15 and the second film winding station 17 respectively.

According to the drawing 1, a double-station carrier 3 is installed at the top end of a can feeding station 4, the production rhythm is effectively improved, a base plate 12 is installed at the other end of a box conveying line 9, a box body is convenient to place, a first tray 16 and a second tray 18 are respectively installed on the surface of a first film winding station 15 and the surface of a second film winding station 17, the multiple stations can work simultaneously, a storage box mechanism 1 is connected to the side of a box opening station 2, the box which is not opened is convenient to place, and the storage effect is achieved.

When the automatic packaging and stacking production line is used, the unopened carton in the storage box mechanism 1 is conveyed to the unpacking station 2, the hot melt adhesive is sprayed on the inner surface of the bottom folded edge of the carton, the inner surface is folded and adhered firmly, and is conveyed to the boxing station 7 through the S-shaped chain plate line 19, at the moment, an operator simultaneously places two can bodies on the line carrier, after confirmation, the two can bodies automatically flow to the next station, the product positioning station corrects the positions of the can bodies and enters the marking station 6, marks such as lot numbers or logos are marked on the can bodies, the two can bodies are grabbed through the clamping jaws of the boxing station 7, so that the can bodies and the can bodies enter the boxing station 10 for box sealing, flow to the inner buckling station 11, the upper buckle plate of the carton is folded into the handle of the can bodies through the inner buckling station 11, the packaged carton flowing to the tail end of the line body is sucked by a group of vacuum suction cups through a six-axis manipulator 14 and then placed on the first tray 16 of the first film winding station 15, once only absorb two cartons, a ask a sign indicating number to put and switch over to the second and twine continuation sign indicating number on the second tray 18 of membrane station 17 after accomplishing, to sum up, the utility model discloses optimize traditional jar body class product vanning and pile up neatly flow, make each process beat match more rationally, effectively improved the productivity. The whole production line is only reduced to 2 from 10 operators, the enterprise cost is greatly reduced, a large number of detection devices are arranged, the problems of material shortage and the like of mixed materials are effectively solved, the delivery reliability is ensured, data generated in the process can be traced and inquired, the layout of the packaging line is ingenious, the occupied area is reduced to the maximum extent, the labor intensity is reduced, and the manufacturing cost is effectively reduced.

In the description of the present invention, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.

In the present invention, unless otherwise explicitly specified or limited, for example, it may be fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. An automatic packaging and stacking production line comprises a box opening station (2), a tank loading station (4), a product positioning station (5), a marking station (6), a box entering station (7), a box sealing station (10), an inner buckling station (11), a stacking station (13), a first film winding station (15) and a second film winding station (17), and is characterized in that one side of the box opening station (2) is connected with the box entering station (7) through an S-shaped chain plate line (19), a carrier return line (8) is installed at the bottom end of the box entering station (7), one end of the carrier return line (8) is connected with the tank loading station (4), a box conveying line (9) is installed at the top end of the box entering station (7), the box sealing station (10) is installed at one end of the box conveying line (9), the inner buckling station (11) is installed at one end of the box conveying line (9), the edge end of the box conveying line (9) is connected with a stacking station (13), a six-shaft mechanical arm (14) is installed inside the stacking station (13), and two sides of the stacking station (13) are correspondingly connected with a first film winding station (15) and a second film winding station (17) respectively.

2. The automatic packaging and palletizing production line according to claim 1, characterized in that: and a double-station carrier (3) is arranged at the top end of the tank loading station (4).

3. The automatic packaging and palletizing production line according to claim 1, characterized in that: and a base plate (12) is arranged at the other end of the box body conveying line (9).

4. The automatic packaging and palletizing production line according to claim 1, characterized in that: the surface of the first film wrapping station (15) and the surface of the second film wrapping station (17) are respectively provided with a first tray (16) and a second tray (18).

5. The automatic packaging and palletizing production line according to claim 1, characterized in that: the side of the box opening station (2) is connected with a storage box mechanism (1).