CN214391407U - Ultrasonic cleaning device for mechanical parts - Google Patents
Ultrasonic cleaning device for mechanical parts Download PDFInfo
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- CN214391407U CN214391407U CN202120002739.1U CN202120002739U CN214391407U CN 214391407 U CN214391407 U CN 214391407U CN 202120002739 U CN202120002739 U CN 202120002739U CN 214391407 U CN214391407 U CN 214391407U
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Abstract
The utility model relates to a mechanical parts ultrasonic cleaning device, including transfer chain and the ultrasonic cleaning device, ultrasonic wave rinsing device, tympanic bulla rinsing device and the drying device that set gradually along the transfer chain, ultrasonic cleaning device, ultrasonic wave rinsing device, tympanic bulla rinsing device are connected with water circulation processing system respectively and are used for filtering aquatic greasy dirt and impurity with cyclic utilization, the transfer chain is carried the accessory and is passed through sound wave belt cleaning device, ultrasonic wave rinsing device, tympanic bulla rinsing device and drying device in proper order. The utility model discloses can promote the cleaning performance, improve work efficiency, satisfy the accessory washing requirement and the quality requirement of various complex construction.
Description
Technical Field
The utility model relates to a abluent technical field of machine parts, especially a machine parts ultrasonic cleaning device.
Background
In the process of overhauling railway vehicles such as a motor train unit and the like, the dust cleaning operation needs to be carried out on accessories such as a metal cover plate, a connector shell, a bracket, a fastener and the like so as to ensure that the cleanliness of the accessories meets the process requirement. At present, the main cleaning method mainly depends on manual cleaning, and manual cleaning is carried out manually by means of a steel wire brush, white fine cloth, a cleaning agent and the like. Meanwhile, due to the structural limitation of the accessories, the positions such as the inner wall and the gap are not easy to clean, and the overhauling efficiency and the overhauling quality of the motor train unit are affected.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the main technical problem who solves provides one kind and can promote the cleaning performance, improves work efficiency, satisfies the accessory of various complex construction and washs requirement and required quality's mechanical parts ultrasonic cleaning device.
In order to achieve the above purpose, the technical scheme of the utility model is that:
the utility model provides a mechanical parts ultrasonic cleaning device, includes transfer chain and the ultrasonic cleaning device, ultrasonic wave rinsing device, tympanic bulla rinsing device and the drying device that set gradually along the transfer chain, ultrasonic cleaning device, ultrasonic wave rinsing device, tympanic bulla rinsing device are connected with water circulation processing system respectively and are used for filtering aquatic greasy dirt and impurity with cyclic utilization, the transfer chain is carried the accessory and is passed through sound wave cleaning device, ultrasonic wave rinsing device, tympanic bulla rinsing device and drying device in proper order.
Further, the ultrasonic cleaning device comprises a cleaning tank, an ultrasonic generating device and a cleaning heating plate are arranged in the cleaning tank, and a cleaning agent is placed in cleaning liquid in the cleaning tank;
the ultrasonic rinsing device comprises an ultrasonic rinsing tank, and an ultrasonic generating device and a rinsing heating plate are arranged in the ultrasonic rinsing tank;
the bubbling rinsing device comprises a bubbling rinsing tank, a bubbling generator is arranged in the bubbling rinsing tank, and rinsing liquid in the bubbling rinsing tank is at normal temperature.
Further, the ultrasonic wave generating device comprises an ultrasonic wave generator and an ultrasonic wave vibrating plate, the ultrasonic wave vibrating plate is arranged on the side walls of the two sides of the cleaning tank and the ultrasonic rinsing tank, and the ultrasonic wave generator is electrically connected with the ultrasonic wave vibrating plate.
Further, the transfer chain includes portal frame, lift lifting hook and charging basket, the charging basket is installed on the lift lifting hook, lift lifting hook movable mounting is on the portal frame, the accessory is installed in the charging basket.
Further, the water circulation treatment system comprises an oil-water separation device and/or a filtering device and a circulating pump, and an inlet and an outlet of the water circulation treatment system are respectively connected with the cleaning device and the rinsing device through water pipes.
Further, the filtering device comprises a liquid storage container, and a coarse filtering device and/or a fine filtering device are/is installed in the liquid storage container.
Further, the rough filtering device comprises a filtering bag which is of a funnel-shaped structure.
Furthermore, the fine filtering device comprises a plurality of filter rods connected in parallel, the lower part of each filter rod is provided with a water collecting tank, and the water collecting tank is connected with the cleaning device and the rinsing device through water pipes.
Furthermore, the oil-water separation device separates floating oil through an oil-water separator, the oil-water separator is a crawler-type oil-water separator, and the oil-water separator is connected with an independent oil container.
Further, the water circulation treatment system of the ultrasonic cleaning device comprises an oil-water separation device, a coarse filtration device, a fine filtration device and a circulating pump which are sequentially connected;
the water circulation treatment system of the ultrasonic rinsing device comprises a fine filtering device and a circulating pump;
the water circulation treatment system of the bubbling rinsing device comprises an oil-water separation device, a fine filtering device and a circulating pump which are sequentially connected.
Compared with the prior art, the ultrasonic cleaning device for the mechanical parts has the following advantages:
(1) the utility model discloses carried out reasonable optimization to washing, rinsing and stoving step, set up ultrasonic wave and twice rinsing step of tympanic bulla, not only can promote the cleaning performance of accessory by a wide margin, satisfy the operation requirement that the accessory washs the decontamination in batches, be fabulous to the accessory cleaning performance of complicated inner wall structure very much, satisfy the accessory washing requirement and the quality requirement of various complicated structures. The problems of low manual ash removal efficiency, poor cleaning effect and easy damage of accessories in the prior art are solved.
(2) The utility model discloses a transfer chain carries the accessory in proper order and passes through each station, realizes continuous type work, and hoisting device's degree of automation is showing and is improving work efficiency, effectively saves the cost of labor, has reduced the intensity of artifical work.
(3) The utility model discloses every way washs and the rinsing step is all from taking water circulation processing system, realizes oil-water separation and water resource circulation and recycles the function to rationally set up oil-water separation and filter equipment according to the characteristics of each step spot, can avoid the polluted environment, improve water resource utilization, can simplify system architecture simultaneously again.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention, are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without undue limitation. It is obvious that the drawings in the following description are only some embodiments, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
FIG. 1 is a schematic structural view of the cleaning device of the present invention;
FIG. 2 is a schematic structural view of a cleaning station of the present invention;
FIG. 3 is a schematic structural diagram of a first rinsing station of the present invention;
FIG. 4 is a schematic structural diagram of a second rinsing station of the present invention;
fig. 5 is a schematic view of the water circulation treatment system of the cleaning tank of the present invention.
As shown in fig. 1 to 5, a conveyor line 1, an ultrasonic cleaning device 2, an ultrasonic rinsing device 3, a bubbling rinsing device 4, a drying device 5, a water circulation processing system 6, a cleaning tank 7, an ultrasonic rinsing tank 8, a bubbling rinsing tank 9, a drying chamber 10, a gantry 11, a lifting hook 12, a material basket 13, an oil-water separator 14, a rough filtering device 15, a fine filtering device 16, a filter bag 17, a filter rod 18, a water collecting tank 19, a heating pipe 20, a motor 21, and a circulation pump 22.
It should be noted that the drawings and the description are not intended to limit the scope of the inventive concept in any way, but to illustrate the inventive concept by those skilled in the art with reference to specific embodiments.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings in the embodiments of the present invention are combined below to clearly and completely describe the technical solutions in the embodiments, and the following embodiments are used for illustrating the present invention, but do not limit the scope of the present invention.
As shown in fig. 1, the present embodiment provides an ultrasonic cleaning apparatus for machine parts, which includes a conveyor line 1, and an ultrasonic cleaning apparatus 2, an ultrasonic rinsing apparatus 3, a bubbling rinsing apparatus 4, and a drying apparatus 5, which are sequentially disposed along the conveyor line 1. The ultrasonic cleaning device 2 is used for cleaning impurities such as oil stains, floating dust and slag on the surfaces and inner walls of the accessories, the ultrasonic rinsing device 3 is used for rinsing for the first time, the bubbling rinsing device 4 is used for rinsing for the second time, and the drying device 5 is used for drying the rinsed accessories. The conveying line 1 conveys mechanical parts to be cleaned to sequentially pass through the ultrasonic cleaning device 2, the ultrasonic rinsing device 3, the bubbling rinsing device 4 and the drying device 5, and cleaning, secondary rinsing and drying steps are sequentially performed.
Meanwhile, the device is also provided with a water circulation treatment system 6 and an electrical control system, wherein the ultrasonic cleaning device 2, the ultrasonic rinsing device 3 and the bubbling rinsing device 4 are respectively connected with a set of water circulation treatment system 6 which are respectively independent, and the water circulation treatment system 6 is used for filtering oil stains, impurities, cleaning agents and the like in water so that the water for cleaning and rinsing can be recycled.
In this embodiment, ultrasonic waves are preferably used for both cleaning and first rinsing. As shown in fig. 2 and 5, the ultrasonic cleaning device 2 is a cleaning station, and is mainly used for cleaning attachments such as oil stains, floating dust, and slag on the surface of the fitting. The ultrasonic cleaning apparatus 2 includes a cleaning tank 7, and the cleaning tank 7 is filled with a cleaning liquid, which is tap water, and a neutral cleaning agent is added to the cleaning liquid in order to improve an oil stain cleaning effect. An ultrasonic wave generating device and a cleaning heating plate (not shown in the figure) are installed in the cleaning tank 7, the ultrasonic wave generating device (not shown in the figure) comprises an ultrasonic wave generator and an ultrasonic wave vibrating plate, the ultrasonic wave vibrating plate is installed on the side walls of the two sides of the cleaning tank 7, and the ultrasonic wave generator is electrically connected with the ultrasonic wave vibrating plate.
The working principle of the ultrasonic wave is that high-frequency oscillation signals sent by an ultrasonic generator are radiated forwards at intervals in a cleaning solution through an ultrasonic vibrating plate, tiny bubbles (cavitation nuclei) exist in the cleaning solution, and when the ultrasonic waves are transmitted in the liquid in a mode of alternately generating positive pressure and negative pressure (the alternate frequency is tens of thousands of times per second), the tiny cavitation nuclei grow rapidly due to the sudden generation of the negative pressure in a negative pressure area and are closed and ruptured rapidly due to the sudden generation of the positive pressure in a positive pressure area, namely the ultrasonic cavitation effect. Cavitation can concentrate the sound field energy, and along with the collapse moment of cavitation bubbles, the highly concentrated energy is released in a very small space of liquid, and extraordinary high temperature (>4000 ℃) and high pressure (>5 multiplied by 107pa) are formed. When the accessory to be cleaned is immersed in the cleaning liquid, the ultrasonic wave acts on the inner surface and the outer surface of the accessory with a strong cavitation effect, is particularly suitable for the smooth and clean surfaces which are complicated and porous and cannot be scrubbed by hard objects, and has an excellent cleaning effect on rail vehicle connectors, fasteners and the like.
The ultrasonic cleaning device 2 can realize cleaning of oil stains, floating dust, slag and other attachments inside and outside various parts of the railway vehicle by optimizing and selecting an ultrasonic frequency band and power density by utilizing perfect combination of the physical cleaning effect of ultrasonic waves and the chemical effect of a cleaning medium. In the embodiment, the ultrasonic power of the ultrasonic generator is preferably 5.0KW, so that the attachments on the surface of the accessory part can be loosened, the heating power of the cleaning heating plate is preferably 12KW, and the working state of each device is controlled by an electric control system. In the embodiment, the heating set temperature is 70-80 ℃, the running time is 5-30 min, and the running temperature and the running time can be controlled by a system according to the tolerance temperature and the dirt degree of the accessory to be washed. A temperature sensor is provided in the cleaning tank 7 for detecting the temperature of the cleaning liquid. When the temperature of the cleaning liquid is heated to the set temperature, the electric control system controls the cleaning heating plate to stop heating, and then ultrasonic vibration is started. Still be provided with level sensor in the washing tank 7, the ultrasonic wave that the minimum liquid level required to install on the lateral wall in the washing tank 7 shakes the board, and when the liquid level dropped to minimum liquid level, electric control system automatic alarm, the warning can be at electric control system's display screen automatic display warning, can utilize audible alarm simultaneously.
An overflow port (not shown) is provided at the top of the cleaning tank 7, and when the cleaning tank 7 reaches the highest water level, the cleaning solution flows out from the overflow port and flows into a water storage container (not shown).
As shown in fig. 1, the ultrasonic rinsing device 3 is a first rinsing station, and is mainly used for rinsing attachments such as cleaning agents and particles on the surface of the fittings. The ultrasonic rinsing device 3 comprises an ultrasonic rinsing tank 8, an ultrasonic generating device and a rinsing heating plate are arranged in the ultrasonic rinsing tank 8, the ultrasonic generating device is the same as the ultrasonic generating device, the ultrasonic generating device comprises an ultrasonic generator and an ultrasonic vibrating plate, and cleaning liquid in the ultrasonic rinsing tank 8 is tap water. Meanwhile, in order to improve the rinsing effect, a rinsing heating plate (not shown in the figure) is also arranged in the ultrasonic rinsing tank 8, the heating power of the rinsing heating plate is smaller than that of the cleaning heating plate, the heating power of the rinsing heating plate is preferably 6KW, the heating set temperature is 30-50 ℃, and the operation time is controlled within 5-10 min. A temperature sensor and a liquid level sensor are also arranged in the ultrasonic rinsing tank 8, when the liquid level is lower than the lowest liquid level, an alarm is given, and when the heating temperature reaches the set temperature, the rinsing heating plate is controlled to stop working. An overflow port is also provided at the top of the ultrasonic rinsing tank 8.
As shown in fig. 1, the bubbling rinsing device 4 is a second rinsing station, and the bubbling rinsing device 4 is mainly used for further rinsing grease, cleaning agent, particles and the like in all gaps on the fittings, so as to thoroughly rinse the fittings. The bubbling rinsing device 4 includes a bubbling rinsing tank 9, a bubbling generator is installed in the bubbling rinsing tank 9, and normal-temperature tap water is placed in the bubbling rinsing tank 9. The running time of the bubbling generator is controlled to be 5min-10 min. A liquid level sensor is also arranged in the bubbling rinsing tank 9, and an alarm is given when the liquid level is lower than the lowest liquid level. An overflow port is also provided at the top of the bubbling rinse tank 9. The plurality of bubble generators are arranged in parallel at the bottom in the bubble rinsing tank 9.
The drying device 5 adopts a hot air drying mode and comprises a drying chamber 10, a heating pipe 20 and a fan (not shown in the figure), wherein the fan provides circulating hot air into the drying chamber 10. In the embodiment, the set temperature of the hot air is preferably 40-60 ℃, the heating power of the heating pipe 20 is 4.5KW, and the running time is controlled within 10-30 min. The drying chamber 10 is internally provided with a temperature sensor, when the temperature in the drying chamber 10 reaches a set temperature, the drying chamber is automatically stopped, and when the temperature is lower than the set temperature by 5 ℃, the drying chamber is automatically heated.
Transfer chain 1 in this embodiment adopts semi-automatic conveying system, and transfer chain 1 includes portal frame 11, lift lifting hook 12 and charging basket 13, and portal frame 11 spanes ultrasonic cleaning device 2, ultrasonic rinsing device 3, tympanic bulla rinsing device 4 and drying device 5 setting, and charging basket 13 is installed on lift lifting hook 12, and lift lifting hook 12 is portable to be installed on portal frame 11, and lift lifting hook 12 passes through the drive of motor 21, treats abluent accessory and installs in charging basket 13. A lifting handle (not shown) is mounted on the lifting hook 12, and when the lifting hook is operated in vertical operation, the basket 13 is placed into each cleaning tank, rinsing tank and drying chamber or taken out from each tank through pneumatic control. A left and right operation handle (not shown) is attached to the lifting hook 12, and the left and right operation handle is operated when the lifting hook is operated left and right. The lifting hook 12 is controlled manually to move left and right along the portal frame 11.
The water circulation treatment system 6 comprises an oil-water separation device and/or a filtering device and a circulating pump, the inlet and the outlet of the water circulation treatment system 6 are respectively connected with the corresponding cleaning tank 7, the ultrasonic rinsing tank 8 and the bubbling rinsing tank 9 through water pipes, and the circulating water in each water tank is filtered to realize oil-water separation and water resource circulation recycling, so that the environment pollution is avoided, and the water resource utilization rate is improved. The drain pipes connected with the inlets of the cleaning tank 7, the ultrasonic rinsing tank 8 and the bubbling rinsing tank 9 and the water circulation processing system 6 are provided with drain valves, and the water inlet pipe connected with the outlet of the water circulation processing system 6 is provided with a water inlet valve. And opening the valve before circulating filtration, filtering the water in the water tank layer by layer through the oil-water separation device and the filtering device, and allowing the filtered water to enter the cleaning tank or the rinsing tank through the water inlet for cyclic utilization.
As shown in fig. 2 and 5, the water circulation treatment system 6 connected to the ultrasonic cleaning tank 7 includes an oil-water separation device and a water circulation filtering device connected in series through a water pipe.
The oil-water separator separates floating oil by an oil-water separator 14, and recovers separated oil dirt by using an independent oil container (not shown). In this embodiment, the oil-water separator 14 is preferably a crawler-type oil-water separator, which includes a crawler and an oil scraping plate, and the oil-water separator 14 is connected to an independent oil container. When the floating oil needs to be separated, a drain valve on a drain pipe of the ultrasonic and sonic cleaning tank 7 is opened, an oil removing button is clicked on an operation screen of the control system, and the separated oil stain is led into an oil container. The circulating pump 22 pumps water from the lower part of the ultrasonic cleaning tank 7, so that the floating oil on the surface of the liquid in the ultrasonic cleaning tank 7 enters the oil-water separator 14 along with water flow, the oil-water separator runs through the crawler belt to separate oil stains from water, the oil stains on the crawler belt are scraped through the oil scraping plate, and the scraped oil stains flow into the independent oil container to realize oil-water separation.
The water circulation filtering device includes a cylindrical liquid storage container (not shown in the figure), in which a rough filtering device 15 and a fine filtering device 16 are installed in sequence, and a circulation pump is installed. The rough filtering device 15 is used for filtering the cleaning liquid in the ultrasonic cleaning tank 7, the rough filtering device 15 comprises a filtering bag 17, the filtering bag 17 is of a funnel-shaped structure, water flow enters the filtering bag 17 from the upper part, large-particle impurities are screened out through the filtering bag 17, and the left relatively clean water flows out from a lower water outlet and enters the fine filtering device 16.
The fine filtering device 16 is used for filtering fine impurities, the fine filtering device 16 comprises a plurality of filtering rods 18 connected in parallel, in the embodiment, preferably 7 filtering rods 18 are adopted, a water collecting tank 19 is arranged at the lower part of each filtering rod 18, the water collecting tank 19 is connected with the cleaning tank through a water pipe, water filtered by the filtering rods 18 is collected in the water collecting tank 19, and then enters the ultrasonic cleaning tank 7 through a water inlet pipe. The water flow enters the fine filtering device 16 from the upper part, passes through the 7 filter rods 18, screens out fine impurities and attaches to the 7 filter rods 18, and clean water enters the water collecting tank 19 through the inner core of the filter rods downwards and then flows out from the lower outlet to enter the ultrasonic cleaning tank 7.
As shown in fig. 3, the water circulation treatment system of the ultrasonic rinsing device 3 includes a fine filtering device 16 and a circulation pump 22. Because the ultrasonic rinsing device 3 is mainly used for rinsing attachments such as cleaning agents, particles and the like on the surfaces of accessories, oil stains are removed by the oil-water separator 14 at each cleaning station, the water circulation treatment system of the ultrasonic rinsing device 3 is not provided with the oil-water separator 14, but only provided with the fine filtering device 16, and the fine filtering device 16 also comprises a liquid storage container and a plurality of parallel filter rods arranged in the liquid storage container. The circulating pump 22 pumps water from the lower part of the ultrasonic rinsing tank 8, the rinsing liquid enters the liquid storage container under the action of the circulating pump 22, and the filtered rinsing liquid flows back to the ultrasonic rinsing tank 8.
The water circulation treatment system of the bubbling rinsing device 4 comprises an oil-water separation device, a fine filtering device and a circulating pump 22 which are connected in sequence. Since the bubbling rinsing device 4 is used for further rinsing grease, cleaning agent, particles, and the like in all gaps on the fittings, the water circulation treatment system of the bubbling rinsing device 4 is provided with an oil-water separation device for further rinsing out grease, cleaning agent, and the like in the cleaning solution. The oil-water separation device and the fine filtration device are the same as described above.
The electric control system adopts an independent control cabinet, and is provided with a station temperature display and an operation screen. The cleaning and heating control of each station can be carried out through the touch screen, a temperature and time setting interface is entered, and the temperature and the cleaning time of each station can be set.
The specific cleaning process is as follows:
(1) putting parts to be cleaned into a charging basket 13, pushing the charging basket 13 along a portal frame 11 of the conveying line 1, operating a lifting hook 12 to downwards put the charging basket 13 into a cleaning tank 7, adding cleaning liquid and cleaning agent into the cleaning tank 7 in advance, preheating the cleaning liquid to 70-80 ℃ through a cleaning heating plate, pressing a start-stop button, starting an ultrasonic generator and an ultrasonic vibrating plate, cleaning for 5-30 minutes, loosening attachments on the surfaces of the parts, and closing the start-stop button after cleaning. Opening a valve in the water circulation system, clicking an oil removing button on the operation screen, enabling the cleaning liquid to sequentially pass through an oil-water separator 14, a rough filtering device 15 and a fine filtering device 16, enabling the filtered cleaning liquid to enter the cleaning tank 7 again for reuse, and guiding the separated oil stains into an independent oil container.
(2) The lifting hook 12 is operated to lift the charging basket 13, the operating handle is manually pushed to the ultrasonic rinsing tank 8, the lifting hook 12 is operated to place the charging basket 13 downwards into the ultrasonic rinsing tank 8, the cleaning liquid is preheated to 30-50 ℃ through the rinsing heating plate, the start-stop button is pressed, the ultrasonic generator and the ultrasonic vibrating plate are started to rinse for 5-30 minutes, impurities, cleaning agents and the like attached to the surfaces of the accessories are washed away, and the start-stop button is closed after the cleaning is finished. And clicking a filtering start button of the station on the operation screen, opening a valve in a water circulation system, sequentially filtering the cleaning liquid by the fine filtering device 16, and enabling the filtered cleaning liquid to enter the ultrasonic rinsing tank 8 again for reuse.
(3) Operation lift lifting hook 12, hang up charging basket 13, manual promotion operation handle to supersound potcher 8, operation lift lifting hook 12 puts into bubbling potcher 9 downwards charging basket 13 again, press and open and stop the button, start bubble generator, bubble generator is connected with outside compressed air device, bubble generator can up spout a large amount of gas and mix with the washing liquid in bubbling potcher 9, thereby carry out the rinsing scrubbing to the work piece, the rinsing is 5-30 minutes, further with the grease in the accessory gap, the cleaner, granule etc. rinse clean, the washing end is closed and is opened and stop the button. And clicking a filtering start button of the station on the operation screen, opening a valve in a water circulation system, enabling the cleaning liquid to sequentially pass through the oil-water separator 14 and the fine filtering device 16, and enabling the filtered cleaning liquid to enter the bubbling rinsing tank 9 again for reuse.
(4) Operating a lifting hook 12, lifting a charging basket 13, slightly staying above a bubbling rinsing tank 9, dropping liquid for about 1-2 minutes, manually pushing an operating handle to a drying chamber 10, operating the lifting hook 12 to place the charging basket 13 downwards into the drying chamber 10, pressing a start-stop button, controlling the set temperature of hot air at 40-60 ℃, drying for 10-30 min, drying accessories by using the hot air, finally taking out the accessories, and closing the start-stop button to finish the whole set of cleaning process.
The utility model has the advantages of as follows:
(1) the utility model discloses carried out reasonable optimization to washing, rinsing and stoving step, set up ultrasonic wave and twice rinsing step of tympanic bulla, not only can promote the cleaning performance of accessory by a wide margin, satisfy the operation requirement that the accessory washs the decontamination in batches, be fabulous to the accessory cleaning performance of complicated inner wall structure very much, satisfy the accessory washing requirement and the quality requirement of various complicated structures. The problems of low manual ash removal efficiency, poor cleaning effect and easy damage of accessories in the prior art are solved.
(2) The utility model discloses a transfer chain carries the accessory in proper order and passes through each station, realizes continuous type work, and hoisting device's degree of automation is showing and is improving work efficiency, effectively saves the cost of labor, has reduced the intensity of artifical work.
(3) The utility model discloses every way washs and the rinsing step is all from taking water circulation processing system, realizes oil-water separation and water resource circulation and recycles the function to rationally set up oil-water separation and filter equipment according to the characteristics of each step spot, can avoid the polluted environment, improve water resource utilization, can simplify system architecture simultaneously again. The cleaning agent is added into the cleaning tank once, and can be repeatedly used for more than one month, so that the repeated replacement of tap water for cleaning is avoided, the utilization rate of the tap water is improved, and the environmental pollution caused by waste water is avoided.
(4) The utility model discloses combine the abluent actual requirement of rail vehicle accessory, can adjust washing temperature and washing time interval according to the washing requirement, according to the dirty degree free choice best decontamination action of accessory, satisfy the washing requirement of different dirty degree accessories, the practicality is strong.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and although the present invention has been disclosed with reference to the above preferred embodiment, but not to limit the present invention, any person skilled in the art can make some changes or modifications to equivalent embodiments without departing from the scope of the present invention, and any simple modification, equivalent change and modification made to the above embodiments by the technical spirit of the present invention still fall within the scope of the present invention.
Claims (10)
1. The utility model provides a machine parts ultrasonic cleaning device which characterized in that: including transfer chain and the ultrasonic cleaning device, ultrasonic wave rinsing device, tympanic bulla rinsing device and the drying device that set gradually along the transfer chain, ultrasonic cleaning device, ultrasonic wave rinsing device, tympanic bulla rinsing device are connected with water circulation processing system respectively and are used for filtering aquatic greasy dirt and impurity with cyclic utilization, transfer chain transport accessory is in proper order through sound wave cleaning device, ultrasonic wave rinsing device, tympanic bulla rinsing device and drying device.
2. The ultrasonic cleaning device for machine parts according to claim 1, wherein: the ultrasonic cleaning device comprises a cleaning tank, an ultrasonic generating device and a cleaning heating plate are arranged in the cleaning tank, and a cleaning agent is placed in cleaning liquid in the cleaning tank;
the ultrasonic rinsing device comprises an ultrasonic rinsing tank, and an ultrasonic generating device and a rinsing heating plate are arranged in the ultrasonic rinsing tank;
the bubbling rinsing device comprises a bubbling rinsing tank, a bubbling generator is arranged in the bubbling rinsing tank, and rinsing liquid in the bubbling rinsing tank is at normal temperature.
3. The ultrasonic cleaning device for machine parts according to claim 2, wherein: the ultrasonic wave generating device comprises an ultrasonic wave generator and an ultrasonic wave vibrating plate, the ultrasonic wave vibrating plate is arranged on the side walls of the two sides of the cleaning tank and the ultrasonic rinsing tank, and the ultrasonic wave generator is electrically connected with the ultrasonic wave vibrating plate.
4. The ultrasonic cleaning device for machine parts according to claim 1, wherein: the conveying line comprises a portal frame, a lifting hook and a charging basket, the charging basket is installed on the lifting hook, the lifting hook is movably installed on the portal frame, and accessories are installed in the charging basket.
5. The ultrasonic cleaning device for machine parts according to claim 1, wherein: the water circulation treatment system comprises an oil-water separation device and/or a filtering device and a circulating pump, and an inlet and an outlet of the water circulation treatment system are respectively connected with the cleaning device and the rinsing device through water pipes.
6. The ultrasonic cleaning device for machine parts according to claim 5, wherein: the filtering device comprises a liquid storage container, and a coarse filtering device and/or a fine filtering device are/is arranged in the liquid storage container.
7. The ultrasonic cleaning device for machine parts according to claim 6, wherein: the coarse filtration device comprises a filtration bag which is of a funnel-shaped structure.
8. The ultrasonic cleaning device for machine parts according to claim 6, wherein: the fine filtering device comprises a plurality of filter rods connected in parallel, the lower part of each filter rod is provided with a water collecting tank, and the water collecting tank is connected with the cleaning device and the rinsing device through water pipes.
9. The ultrasonic cleaning device for machine parts according to claim 5, wherein: the oil-water separation device separates floating oil through an oil-water separator, the oil-water separator is a crawler-type oil-water separator, and the oil-water separator is connected with an independent oil container.
10. The ultrasonic cleaning device for machine parts according to claim 6, wherein: the water circulation treatment system of the ultrasonic cleaning device comprises an oil-water separation device, a rough filtering device, a fine filtering device and a circulating pump which are sequentially connected;
the water circulation treatment system of the ultrasonic rinsing device comprises a fine filtering device and a circulating pump;
the water circulation treatment system of the bubbling rinsing device comprises an oil-water separation device, a fine filtering device and a circulating pump which are sequentially connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120002739.1U CN214391407U (en) | 2021-01-04 | 2021-01-04 | Ultrasonic cleaning device for mechanical parts |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120002739.1U CN214391407U (en) | 2021-01-04 | 2021-01-04 | Ultrasonic cleaning device for mechanical parts |
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| CN214391407U true CN214391407U (en) | 2021-10-15 |
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| CN202120002739.1U Active CN214391407U (en) | 2021-01-04 | 2021-01-04 | Ultrasonic cleaning device for mechanical parts |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114101207A (en) * | 2021-11-24 | 2022-03-01 | 国网北京市电力公司 | Ultrasonic cleaning device and method for lead crimping pipe |
| CN114951126A (en) * | 2022-06-17 | 2022-08-30 | 徐州徐工精密工业科技有限公司 | Mechanical equipment spare part production belt cleaning device |
-
2021
- 2021-01-04 CN CN202120002739.1U patent/CN214391407U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114101207A (en) * | 2021-11-24 | 2022-03-01 | 国网北京市电力公司 | Ultrasonic cleaning device and method for lead crimping pipe |
| CN114951126A (en) * | 2022-06-17 | 2022-08-30 | 徐州徐工精密工业科技有限公司 | Mechanical equipment spare part production belt cleaning device |
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