CN214297827U

CN214297827U - LED paster automatic feeding device

Info

Publication number: CN214297827U
Application number: CN202120105714.4U
Authority: CN
Inventors: 姬海波
Original assignee: Shenzhen Lightcolor Technology Co ltd
Current assignee: Shenzhen Lightcolor Technology Co ltd
Priority date: 2021-01-15
Filing date: 2021-01-15
Publication date: 2021-09-28
Anticipated expiration: 2031-01-15

Abstract

The utility model is suitable for a LED paster operation automation technology field provides a LED paster automatic feeding device, the fixed major structure's upper surface fixed connection has vibrations pay-off structure, test selection material structure, connects the material and moves material structure, propelling movement material structure and storage material structure, vibrations pay-off structure with test selection material structure fixed connection, test selection material structure with connect the material and move material structure fixed connection, just connect the material and move material structure with propelling movement material structure fixed connection, propelling movement material structure with storage material structure fixed connection, LED lamp from pay-off to storage all be automatic programming control, adopt bulk LED lamp material through vibrations pay-off, functional test selection material, move and carry and storage mode; use disc material with the conventionality and add to fly to reach the material loading efficiency and match, because of the use be that LED lamp bulk cargo more disc material cost reduction is not few, need not to clear up the produced waste material area of disc material production simultaneously, the workshop environment is better.

Description

LED paster automatic feeding device

Technical Field

The utility model belongs to the technical field of the automation of LED paster operation, especially, relate to a LED paster automatic feeding device.

Background

Chip mounter: the placement machine is also called a placement machine or a surface mounting system (surface mount system), and is a device which is arranged behind a dispensing machine or a screen printing machine in a production line and accurately places surface mounted components on PCB pads by moving a placement head, and the placement machine is divided into a manual operation and a full-automatic operation.

The existing LED lamp automatic mounting operation feeding device in the current market mainly takes the circular disc material belt matched with feeding and feeder linkage as main parts, and the LED lamp mounting device has high manufacturing cost and long purchase period because the LED lamp is processed into a disc of material for mounting, thereby bringing great difficulty to some small and medium-sized enterprises in obtaining market share.

SUMMERY OF THE UTILITY MODEL

The utility model provides a LED paster automatic feeding device aims at solving the problem that mentions in the above-mentioned Beijing background art.

The utility model discloses a realize like this, a LED paster automatic feeding device, including fixed major structure.

The last fixed surface of fixed major structure is connected with vibrations pay-off structure, test selection material structure, connects the material to move material structure, propelling movement material structure and storage material structure, vibrations pay-off structure with test selection material structure fixed connection, test selection material structure with connect the material to move material structure fixed connection, just connect the material to move the material structure with propelling movement material structure fixed connection, the propelling movement material structure with storage material structure fixed connection is located the inside of fixed major structure still is provided with the automatic control subassembly, just vibrations pay-off structure, test selection material structure, connects the material to move material structure, propelling movement material structure, storage material structure and automatic control subassembly one-to-one electric connection.

Preferably, vibrations pay-off structure includes vibration controller, circle vibration feeder and directly vibrates the feeder, the one end of directly vibrating the feeder extends to the inside that the circle vibrated the feeder, and with the circle vibrates the feeder intercommunication, other end fixed connection in the test is selected the material structurally, the circle vibrate the feeder with directly vibrate the power input end of feeder respectively with vibration controller power output end electric connection.

Preferably, the test sorting structure includes the mount pad, the first servo motor of bottom fixedly connected with of mount pad, just first servo motor's output runs through the mount pad extends to the top of mount pad, and the rotatory charging tray of fixedly connected with, the upper surface of rotatory charging tray is encircleed to be opened and is equipped with a plurality of standing grooves, is located in the rotatory charging tray outside still be provided with on the mount pad with the material blowing dish of inhaling of direct vibration feeder intercommunication, first servo motor one side the bottom of mount pad still is provided with carries out the precision control ware that detects to the LED lamp.

Preferably, connect the material to move the material structure including transplanting the unipolar, be located transplant unipolar one end fixedly connected with second servo motor, just it has the sliding seat to transplant single epaxial sliding connection, the top of sliding seat is followed its extending direction and is spaced apart in proper order and is equipped with a plurality of silos that connect, just equal fixedly connected with vacuum negative pressure joint on the both sides wall of sliding seat, transplant the unipolar and go back fixedly connected with lift cylinder, just fixedly connected with on the output of lift cylinder with the striker plate of sliding seat highly uniform.

Preferably, the propelling movement material structure includes the base, the base is located connect the material to move one side of material structure, just the top fixedly connected with telescopic cylinder of base, fixedly connected with scraping wings on telescopic cylinder's the output, the scraping wings is kept away from a plurality of integrated into one piece's scraping wings have set up a plurality of integrated into one piece's scraping wings at the interval in proper order on telescopic cylinder's the lateral wall.

Preferably, the storage material structure set up in connect the material to move the opposite side of material structure, and with the propelling movement material structure symmetry sets up, the storage material structure is including directly shaking the ware, just the top fixedly connected with storage plate of directly shaking the ware, set up on the storage plate a plurality of with the stock chest of propelling movement material structure looks adaptation is located still be provided with transparent cover on the storage plate, still be provided with directly shaking the controller on the fixed main structure, just directly shake the power output of controller with the power input electric connection of directly shaking the ware.

Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses a LED paster automatic feeding device:

the LED lamps are controlled in an automatic programming mode from feeding to storing, and bulk LED lamp materials are selected, transferred and stored in a vibration feeding mode and a function testing mode; use disc material with the conventionality and add to fly to reach the material loading efficiency and match, because of the use be that LED lamp bulk cargo more disc material cost reduction is not few, need not to clear up the produced waste material area of disc material production simultaneously, the workshop environment is better.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is an exploded view of the structure of the present invention;

FIG. 3 is a schematic structural view of a vibration feeding structure of the present invention;

FIG. 4 is a schematic structural view of a test material selecting structure of the present invention;

fig. 5 is a schematic structural view of the material receiving and transferring structure of the present invention;

fig. 6 is a schematic structural view of the material pushing structure of the present invention;

fig. 7 is a schematic structural view of a storage structure of the present invention;

fig. 8 is a schematic structural view of the chip mounter after assembly;

fig. 9 is a schematic structural view of an LED lamp according to the present invention;

in the figure: 1-fixing the main structure;

2-vibration feeding structure, 21-vibration controller, 22-circular vibration feeder, 23-straight vibration feeder;

3-testing a material selecting structure, 31-a mounting seat, 32-a first servo motor, 33-a rotating material tray, 331-a placing groove, 34-a material sucking and blowing material tray and 35-a precision controller;

4-material receiving and moving structure, 41-transplanting single shaft, 42-second servo motor, 43-sliding seat, 44-material receiving groove, 45-vacuum negative pressure joint, 46-lifting cylinder and 47-material baffle plate;

5-pushing and feeding structure, 51-base, 52-telescopic cylinder, 53-pushing plate, 54-pushing block;

6-material storage structure, 61-direct vibration device, 62-material storage plate, 63-material storage tank, 64-transparent cover plate and 65-direct vibration controller;

7-automatic control component, 71-electric control cabinet, 72-display screen;

8-LED lamp, 81-luminous surface, 82-energizing contact.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments, it is to be understood that the specific embodiments described herein are only used for explaining the present invention, and are not used for limiting the present invention.

Referring to fig. 1-9, the present invention provides an automatic feeding device for LED chip mounting, which includes a fixed main structure 1.

Fixed main structure 1's last fixed surface is connected with vibrations pay-off structure 2, test selection material structure 3, connect the material to move material structure 4, propelling movement material structure 5 and storage material structure 6, vibrations pay-off structure 2 and test selection material structure 3 fixed connection, test selection material structure 3 with connect the material to move material structure 4 fixed connection, and connect the material to move material structure 4 and propelling movement material structure 5 fixed connection, propelling movement material structure 5 and storage material structure 6 fixed connection, the inside that is located fixed main structure 1 still is provided with automatic control subassembly 7, and vibrations pay-off structure 2, test selection material structure 3, connect the material to move material structure 4, propelling movement material structure 5, storage material structure 6 and automatic control subassembly 7 one-to-one electric connection.

In the present embodiment, the fixed main structure 1 is a metal welding and machining assembly, the fixed main structure 1 is a commonly used machining machine, and not described herein, and meanwhile, the worker can set the fixed main structure 1 into any shape convenient for production and machining according to the actual requirement, so as to meet the daily work requirement of the worker, further, in the present embodiment, the worker puts the LED lamp 8 to be loaded with a patch into the circular vibration feeder 22 in a proper amount, then controls the vibration frequency of the circular vibration feeder 22 through the vibration controller 21, sequentially sends the LED lamp 8 into the straight vibration feeder 23 through the circular vibration feeder 22 one by one, then sends the LED lamp 8 into the material sucking and blowing tray 34 through the straight vibration feeder 23, and after the LED lamp 8 is sent into the test material selecting structure 3, the test material selecting structure 3 receives the material of the previous process, the first servo motor 32 and the rotary tray 33 drive the LED lamp 8 to rotate to the function measuring position, the precision controller 35 measures 4 electrified contacts 82 below the LED lamp 8, the LED lamp is lighted to confirm the direction of the lamp, and then rotates a station, if the LED lamp 8 is not tested well, the LED lamp 8 is sucked away by negative pressure at the position, if the LED lamp 8 is normal, the LED lamp is rotated to the next station for conveying, when the LED lamp 8 is sent out from the test material selecting structure 3, the LED lamp reaches the material receiving and moving structure 4, the material receiving and moving structure 4 receives the measurement and analysis signal of the previous process, in the embodiment, ten material receiving grooves 44 are arranged on the sliding seat 43, every two of the ten material receiving grooves 44 are used as a group to receive the LED lamp 8 in the same direction and are sent to the next process, after the material pushing and sending structure 5 receives the signal that the material receiving and moving structure 4 is in place, the LED lamps 8 in the ten material receiving grooves 44 are pushed into corresponding material storage grooves 63 arranged on the material storage plate 62 at one time, the LED lamps 8 are orderly arranged to the position of a material taking port of a chip mounter in the subsequent procedure through the vertical vibration device 61. The material conveying of the device is completed, and the bulk LED lamp 8 materials are conveyed in a vibration feeding mode, a function test material selecting mode, a transferring mode and a material storing mode; use disc material with the conventionality and add to fly to reach the material loading efficiency and match, because of the use be that 8 bulk cargoes of LED lamp are more disc material cost reduction not few, need not to clear up the produced waste material area of disc material production simultaneously, the workshop environment is better.

Referring to fig. 1-3, further, the vibration feeding structure 2 includes a vibration controller 21, a circular vibration feeder 22 and a straight vibration feeder 23, one end of the straight vibration feeder 23 extends into the circular vibration feeder 22 and is connected to the circular vibration feeder 22, the other end is fixedly connected to the test material selecting structure 3, and power input ends of the circular vibration feeder 22 and the straight vibration feeder 23 are respectively electrically connected to a power output end of the vibration controller 21.

In this embodiment, the staff pours into proper amount LED lamp 8 in to the circular vibration feeder 22, then, controls electric cabinet 71 through the display screen 72 on the automatic control subassembly 7 and sends the vibrations instruction to vibration controller 21 to adjust the vibration frequency of circular vibration feeder 22 and straight vibration feeder 23 through vibration controller 21, thereby can carry out effectual regulation to the conveying speed of LED lamp 8, made things convenient for staff's follow-up work, and guaranteed the transport stability of LED lamp 8.

Referring to fig. 1-2 and 4, further, the testing and material selecting structure 3 includes a mounting base 31, a first servo motor 32 is fixedly connected to the bottom of the mounting base 31, an output end of the first servo motor 32 penetrates through the mounting base 31 and extends to the upper side of the mounting base 31, a rotary tray 33 is fixedly connected to the mounting base, a plurality of placing grooves 331 are formed in the upper surface of the rotary tray 33 in a surrounding manner, a material sucking and blowing tray 34 communicated with the straight vibration feeder 23 is further arranged on the mounting base 31 located outside the rotary tray 33, and a precision controller 35 for detecting the LED lamp 8 is further arranged at the bottom of the mounting base 31 on one side of the first servo motor 32.

In this embodiment, after the LED lamp 8 is sent out from vibrations pay-off structure 2, can reach and inhale material blowing dish 34, thereby enter into corresponding standing groove 331 in the rotatory charging tray 33, the output of first servo motor 32 drives rotatory charging tray 33 and rotates, thereby detect LED lamp 8 through precision controller 35, detect the completion back, rotatory a station, if LED lamp 8 tests badly will be inhaled by the negative pressure in this position, normally rotate again to connect the material to move and expect to transport in the structure 4 promptly.

Referring to fig. 1-2 and 5, further, the material receiving and moving structure 4 includes a transplanting single shaft 41, a second servo motor 42 is fixedly connected to one end of the transplanting single shaft 41, a sliding seat 43 is slidably connected to the transplanting single shaft 41, a plurality of material receiving slots 44 are sequentially spaced along the extending direction of the top of the sliding seat 43, vacuum negative pressure joints 45 are fixedly connected to both side walls of the sliding seat 43, a lifting cylinder 46 is also fixedly connected to the transplanting single shaft 41, and a material blocking plate 47 with the same height as the sliding seat 43 is fixedly connected to the output end of the lifting cylinder 46.

In this embodiment, through the rotation of second servo motor 42, can drive and transplant unipolar 41 and rotate, thereby control sliding seat 43 removes preset position on transplanting unipolar 41, thereby be convenient for accept and transport LED lamp 8, the practicality of this device has been improved, furthermore, in this embodiment, when sliding seat 43 moved between propelling movement material structure 5 and storage material structure 6, lift cylinder 46 can drive striker plate 47 and go up and down, thereby avoided dropping of LED lamp 8, certain safeguard effect has been played LED lamp 8, staff's work load has been reduced, it is troublesome to prevent to bring unnecessary for the staff.

Referring to fig. 1-2 and 6, further, the material pushing structure 5 includes a base 51, the base 51 is located at one side of the material receiving and moving structure 4, a telescopic cylinder 52 is fixedly connected to the top of the base 51, a material pushing plate 53 is fixedly connected to an output end of the telescopic cylinder 52, and a plurality of integrally formed material pushing blocks 54 are sequentially arranged on a side wall of the material pushing plate 53 away from the telescopic cylinder 52 at intervals.

In the present embodiment, after the sliding seat 43 brings the LED lamp 8 to the front of the telescopic cylinder 52, the sliding seat 43 stops, and then the output end of the telescopic cylinder 52 extends to drive the pushing block 54 on the pushing plate 53 to push the LED lamp 8 from the receiving slot 44 into the storage slot 63, thereby completing the transportation and transfer of the LED lamp 8.

Referring to fig. 1-2 and 7, further, the storage structure 6 is disposed on the other side of the receiving and moving structure 4 and is symmetrically disposed with the pushing structure 5, the storage structure 6 includes a straight vibration device 61, a storage plate 62 is fixedly connected to the top of the straight vibration device 61, a plurality of storage troughs 63 adapted to the pushing structure 5 are disposed on the storage plate 62, a transparent cover plate 64 is further disposed on the storage plate 62, a straight vibration controller 65 is further disposed on the fixed main structure 1, and a power output end of the straight vibration controller 65 is electrically connected to a power input end of the straight vibration device 61.

In this embodiment, set up on the storing board 62 and connect the unanimous silo 63 of silo 44 quantity, after the scraping wings 53 will connect LED lamp 8 in the silo 44 to push into the silo 63, the back batch enters into LED lamp 8 and can push away the direction removal of leading one to keeping away from propelling movement material structure 5 of getting into, thereby make the silo 63 can bear more LED lamps 8, make things convenient for the subsequent use of staff, and simultaneously, the transparent cover plate 64 that sets up can make things convenient for the better understanding of staff to the quantity of depositing of LED lamp 8, so that make work plan's change in real time, and the work efficiency is improved.

The utility model discloses a theory of operation and use flow: after the utility model is installed, the worker takes a proper amount of LED lamp 8 to be loaded into the circular vibration feeder 22, then controls the vibration frequency of the circular vibration feeder 22 through the vibration controller 21, and sends the LED lamp 8 into the straight vibration feeder 23 through the circular vibration feeder 22 one by one, then sends the LED lamp 8 into the material sucking and blowing tray 34 through the straight vibration feeder 23, after the LED lamp 8 is sent into the test material selecting structure 3, the test material selecting structure 3 receives the material of the previous process, the first servo motor 32 and the rotary tray 33 drive the LED lamp 8 to rotate to the function measuring position, the precision controller 35 measures 4 power-on contacts 82 below the LED lamp 8, so that the LED lamp can be lighted to confirm the direction of the lamp, and then rotates a station, if the LED lamp 8 is badly tested, the LED lamp can be sucked away by negative pressure at the position, if normal, the LED lamp can rotate to the next station to convey material, after the LED lamp 8 is sent out from the test material selecting structure 3, the LED lamp can reach the material receiving and moving structure 4, the material receiving and moving structure 4 receives a measuring and analyzing signal of an upper process, every two LED lamps 8 in ten material receiving grooves 44 are in a group and connected in the same direction, the LED lamps are sent to a lower process, the material pushing structure 5 once pushes the LED lamps 8 in the ten material receiving grooves 44 into corresponding material storage grooves 63 formed in the material storage plate 62 after receiving the material receiving and moving structure 4 in-place signal, the LED lamps 8 are orderly arranged to the position of a material taking port of a chip mounter of a later process through the straight vibrator 61, and the material conveying of the LED lamps 8 is completed.

The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims

1. The utility model provides a LED paster automatic feeding device which characterized in that: comprises a fixed main body structure (1);

the upper surface of the fixed main body structure (1) is fixedly connected with a vibration feeding structure (2), a test material selecting structure (3), a material receiving and moving structure (4), a material pushing structure (5) and a material storing structure (6), the vibration feeding structure (2) is fixedly connected with the test material selecting structure (3), the test material selecting structure (3) is fixedly connected with the material receiving and transferring structure (4), the material receiving and moving structure (4) is fixedly connected with the material pushing and feeding structure (5), the pushing and feeding structure (5) is fixedly connected with the material storing and storing structure (6), an automatic control assembly (7) is also arranged in the fixed main body structure (1), and the vibration feeding structure (2), the test material selecting structure (3), the material receiving and moving structure (4), the material pushing structure (5), the material storage structure (6) and the automatic control assemblies (7) are electrically connected in a one-to-one correspondence manner.

2. The automatic LED patch feeding device as claimed in claim 1, wherein: vibrations pay-off structure (2) include vibration controller (21), circle vibration feeder (22) and directly vibrate feeder (23), the one end of directly vibrating feeder (23) extends to the inside that the circle vibrated feeder (22), and with circle vibration feeder (22) intercommunication, other end fixed connection in on test sorting structure (3), the power input end that circle vibration feeder (22) and directly vibrate feeder (23) respectively with vibration controller (21) power output end electric connection.

3. The automatic LED patch feeding device as claimed in claim 2, wherein: test selection material structure (3) are including mount pad (31), the first servo motor (32) of bottom fixedly connected with of mount pad (31), just the output of first servo motor (32) runs through mount pad (31) and extend to the top of mount pad (31), and the rotatory charging tray (33) of fixedly connected with, the upper surface of rotatory charging tray (33) is encircleed to be opened and is equipped with a plurality of standing grooves (331), is located the rotatory charging tray (33) outside still be provided with on mount pad (31) with inhale the material blowing tray (34) of direct vibration feeder (23) intercommunication, first servo motor (32) one side the bottom of mount pad (31) still is provided with carries out the precision control ware (35) that detect LED lamp (8).

4. The automatic LED patch feeding device as claimed in claim 1, wherein: connect material to move material structure (4) including transplanting unipolar (41), be located transplant one end fixedly connected with second servo motor (42) of unipolar (41), just sliding connection has sliding seat (43) on transplanting unipolar (41), the top of sliding seat (43) is spaced apart in proper order along its extending direction and is equipped with a plurality of silos (44) that connect, just equal fixedly connected with vacuum negative pressure joint (45) on the both sides wall of sliding seat (43), still fixedly connected with lift cylinder (46) on transplanting unipolar (41), just fixedly connected with on the output of lift cylinder (46) with striker plate (47) of sliding seat (43) highly uniform.

5. The automatic LED patch feeding device as claimed in claim 1, wherein: the material pushing structure (5) comprises a base (51), wherein the base (51) is located on one side of the material receiving and moving structure (4), a telescopic cylinder (52) is fixedly connected to the top of the base (51), a material pushing plate (53) is fixedly connected to the output end of the telescopic cylinder (52), and a plurality of integrally formed material pushing blocks (54) are sequentially arranged on the side wall of the telescopic cylinder (52) at intervals and are far away from the material pushing plate (53).

6. The automatic LED patch feeding device as claimed in claim 1, wherein: the storage material structure (6) set up in connect the material to move the opposite side of material structure (4), and with propelling movement material structure (5) symmetry sets up, storage material structure (6) are including directly shaking ware (61), just the top fixedly connected with storage plate (62) of directly shaking ware (61), storage plate (62) go up seted up a plurality ofly with stock chest (63) of propelling movement material structure (5) looks adaptation are located still be provided with transparent cover (64) on storage plate (62), still be provided with on fixed major structure (1) and directly shake controller (65), just the power output end of directly shaking controller (65) with the power input end electric connection of directly shaking ware (61).