CN214292681U

CN214292681U - Grinding wheel forming and manufacturing production line

Info

Publication number: CN214292681U
Application number: CN202022866195.1U
Authority: CN
Inventors: 熊德芳
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-12-03
Filing date: 2020-12-03
Publication date: 2021-09-28
Anticipated expiration: 2030-12-03

Abstract

The utility model discloses a emery wheel shaping preparation production line, including emery wheel mould and transport mechanism, transport mechanism includes first horizontal transport subassembly, first vertical transport subassembly, second horizontal transport subassembly and the vertical transport subassembly of second, first horizontal transport subassembly sets up the top of the vertical transport subassembly of second, first horizontal transport subassembly first vertical transport subassembly the second horizontal transport subassembly begin the end and end-to-end connection in proper order. The utility model discloses can make emery wheel mould reuse, reduce the occupation on the production line space.

Description

Grinding wheel forming and manufacturing production line

Technical Field

The utility model relates to an emery wheel apparatus for producing especially relates to an emery wheel shaping preparation production line.

Background

In the production of grinding wheel forming, the main steps include placing a pad net, feeding, uniformly spreading, placing the pad net for the second time, prepressing, placing a hole ring and hydraulic forming, performing assembly line work to obtain a hydraulic formed grinding wheel, and then placing the grinding wheel into a furnace for sintering and hardening to obtain a final product.

The existing grinding wheel molding production line generally uses an annular conveying belt to convey a grinding wheel mold, and all mechanisms of the production line and the annular conveying belt are paved around as a center and need to occupy a large space.

SUMMERY OF THE UTILITY MODEL

The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides a emery wheel shaping preparation production line can make emery wheel mould reuse, reduces occuping in the production line space.

According to the utility model discloses a emery wheel shaping preparation production line, including emery wheel mould and transport mechanism, transport mechanism includes first horizontal transport subassembly, first vertical transport subassembly, the horizontal transport subassembly of second and the vertical transport subassembly of second, first horizontal transport subassembly sets up the top of the vertical transport subassembly of second, first horizontal transport subassembly first vertical transport subassembly the horizontal transport subassembly of second begin the end and end in proper order end to end connection.

According to the utility model discloses emery wheel shaping preparation production line has following beneficial effect at least: the first horizontal transportation assembly, the first vertical transportation assembly, the second horizontal transportation assembly and the second vertical transportation assembly are all arranged on the same vertical plane, and the processing structure is arranged along the conveying direction, so that the overall floor area of the flow production line device can be saved; the grinding wheel die is recycled, manpower and material resources for recycling the grinding wheel die are reduced, and the working efficiency is improved.

According to some embodiments of the utility model, still including being used for the transportation emery wheel mould's transport mechanism, be used for to emery wheel mould puts in the pad net placement machine who fills up the net, is used for to the feeding mechanism of emery wheel mould material of throwing, is used for spreading out even stand material mechanism and be used for the punching press mechanism with dull polish hydroforming with dull polish, fill up the net placement machine construct the feeding mechanism stand material mechanism fill up the net placement machine construct and punching press mechanism sets gradually along the assembly line direction one side on the transport mechanism.

According to some embodiments of the utility model, be provided with a plurality of emery wheel shaping grooves on the emery wheel mould.

According to the utility model discloses a some embodiments, be provided with 9 emery wheel shaping grooves on the emery wheel mould, 9 emery wheel shaping groove array distributes.

According to the utility model discloses a some embodiments, it includes first workstation, is used for the transmission to fill up the first transportation support of net, is used for detecting to fill up net on the first transportation support fill up the detection subassembly of net and be used for with fill up the net and shift to the first subassembly that shifts of emery wheel mould, first transportation support with first workstation transmission is connected.

According to the utility model discloses a some embodiments, first transportation support rotates to be connected first workstation, first transportation support winds the axis of first workstation extends a plurality of first assembly support, and is a plurality of first assembly support docks in turn detection component.

According to the utility model discloses a some embodiments, the determine module includes a plurality of weighing machines and is used for the drive the weighing machine is close to or keeps away from fill up the lift power part of net, be provided with on the first assembly support and be used for passing the through-hole of weighing machine.

According to some embodiments of the utility model, the detection subassembly still includes siren and a plurality of warning light, the warning light with weighing ware one-to-one electric connection, the siren with weighing ware electric connection.

According to the utility model discloses a some embodiments, all be provided with a plurality of assembles on the first assembly support fill up the reference column of net, it is a plurality of the reference column with weighing device one-to-one sets up.

Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.

Drawings

The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:

FIG. 1 is a schematic top view of a line production apparatus according to an embodiment of the present invention;

fig. 2 is a schematic side view of a transfer mechanism according to an embodiment of the present invention;

FIG. 3 is a schematic structural view of a mat placement mechanism according to an embodiment of the present invention;

fig. 4 is a schematic structural diagram of a detection assembly according to an embodiment of the present invention.

The grinding wheel mold 110, the grinding wheel molding groove 111, the conveying mechanism 120, the first horizontal conveying assembly 121, the first vertical conveying assembly 122, the second horizontal conveying assembly 123 and the second vertical conveying assembly 124;

the mat placement mechanism 200, the first workbench 210, the first transportation bracket 220, the detection assembly 230, the weighing device 231, the lifting power part 232, the first transfer assembly 240, the first assembly bracket 250, the positioning column 251 and the through hole 252;

a feeding mechanism 300, a material spreading mechanism 400 and a stamping mechanism 500.

Detailed Description

Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it should be understood that the orientation or positional relationship indicated with respect to the orientation description, such as up, down, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, a plurality of means are one or more, a plurality of means are two or more, and the terms greater than, less than, exceeding, etc. are understood as not including the number, and the terms greater than, less than, within, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.

In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.

In the description of the present invention, the presence of the spacer net in the claims is intended to clearly express the corresponding functional limitations.

The grinding wheel is formed by the steps of placing a cushion net, feeding, uniformly spreading, placing the cushion net for the second time, prepressing, placing a hole ring and hydraulic forming. The multiple station steps are circularly unfolded on a flow production line, the automation of the flow production line is realized by a controller through feeding, uniform spreading and forming die hydraulic pressure, and the pad net and the hole ring are added manually.

Referring to fig. 1 to 2, according to the embodiment of the present invention, a grinding wheel molding production line, a grinding wheel mold 110 and a conveying mechanism 120, the conveying mechanism 120 includes a first horizontal transportation component 121, a first vertical transportation component 122, a second horizontal transportation component 123 and a second vertical transportation component 124, the first horizontal transportation component 121 is disposed above the second vertical transportation component 124, and the start end and the termination end of the first horizontal transportation component 121, the first vertical transportation component 122, the second horizontal transportation component 123 and the second vertical transportation component 124 are sequentially connected end to end.

The arrow direction is the conveying direction of the grinding wheel mold 110, and "beginning and ending are connected end to end in sequence" it is understood that the ending of the first horizontal conveying assembly 121 is connected to the beginning of the first vertical conveying assembly 122, the ending of the first vertical conveying assembly 122 is connected to the beginning of the second horizontal conveying assembly 123, and so on. The first horizontal transport assembly 121 of the conveying mechanism 120 transports along the linear direction, transports the grinding wheel and grinding tool from the beginning end to the ending end, the first vertical transport assembly 122 transports the grinding wheel and grinding tool at the ending end of the first horizontal transport assembly 121 to the beginning end of the second horizontal transport assembly 123, the second horizontal transport assembly 123 transports the grinding wheel and grinding tool at the beginning end to the ending end, and finally the second vertical transport assembly 124 sends the grinding wheel and grinding tool back to the beginning end of the first horizontal transport assembly 121, so that the grinding wheel die 110 is recycled, manpower and material resources for recycling the grinding wheel die 110 are reduced, and the working efficiency is improved.

In some embodiments of the utility model, still include the transport mechanism 120 that is used for transporting grinding wheel mold 110, be used for throwing the pad net placement mechanism 200 of pad net to grinding wheel mold 110, a feed mechanism 300 for throwing the material to grinding wheel mold 110, a punching press mechanism 500 for making the even stand material mechanism 400 of dull polish stand and be used for with dull polish hydroforming, pad net placement mechanism 200, feed mechanism 300, stand material mechanism 400, pad net placement mechanism 200 and punching press mechanism 500 set gradually one side on transport mechanism 120 along the assembly line direction. The processing mechanisms on the flow production line are all arranged on one side of the conveying mechanism 120, so that the whole floor area of the flow production line device can be saved.

In some embodiments of the present invention, the grinding wheel mold 110 is provided with a plurality of grinding wheel forming grooves 111. A plurality of grinding wheels can be processed simultaneously, and the working efficiency is improved.

In some embodiments of the present invention, the grinding wheel mold 110 is provided with a plurality of grinding wheel forming grooves 111, and the 9 grinding wheel forming grooves 111 are distributed in an array. Preferably, the grinding wheel molding groove 111 is the maximum number of a plurality of grinding wheel processes, and 9 grinding wheel molding grooves 111 set up adjacent grinding wheel molding groove 111 and disturb less, guarantee the quality of product when producing more grinding wheels simultaneously.

Referring to fig. 3 and 4, in some embodiments of the present invention, the mat placement mechanism 200 includes a first table 210, a first transport carriage 220 for transporting the mat, the first transport carriage 220 being in driving connection with the first table 210, a detection assembly 230 for detecting the mat on the first transport carriage 220, and a first transfer assembly 240 for transferring the mat to the grinding wheel mold 110. Pad net placer is provided with determine module 230, and determine module 230 can filter pad net, indicates pad net adhesion or lack the condition of placing, guarantees that only one pad net gets into the emery wheel shaping groove 111 that corresponds simultaneously, improves the product percent of pass.

In some embodiments of the present invention, the first transportation frame 220 is rotatably connected to the first working platform 210, the first transportation frame 220 extends out of the plurality of first assembling frames 250 around the axis of the first working platform 210, and the plurality of first assembling frames 250 are alternatively butted against the detecting component 230. "alternately docked," it is understood that the first mounting bracket 250 is intermittently opposite or coincident with the sensing assembly 230. A plurality of first assembly brackets 250 are rotatory around first workstation 210, be provided with a plurality of stations on the first workstation 210, correspond on the detection subassembly 230 and set up the detection station, still be provided with in other regions in addition and shift station and feeding station, first transportation bracket 220 rotates around first workstation 210, can arrive detection station, shift station and feeding station in turn, make detection subassembly 230 can detect the pad net on the feeding station.

The utility model discloses an in some embodiments, first transportation support 220 is endless conveyor, is provided with a plurality of processing dishes at first transportation support 220 to be provided with feeding station, detection station and transfer station along endless conveyor direction of transportation, processing dish arrives in turn and detects station, transfer station and feeding station, makes detection component 230 can detect the pad net on the feeding station.

In some embodiments of the present invention, the first mounting bracket 250 is provided with a plurality of positioning pillars 251 for mounting the mat net. The positioning posts 251 are used for facilitating a user to place the mat on the mat placement device, and simultaneously, the mat and the first assembly bracket 250 are relatively fixed in position during rotation, so that the mat can be transferred correspondingly by the first mat transferring component 240 during mat transferring.

In some embodiments of the present invention, the detecting assembly 230 includes a plurality of weighing devices 231 and a lifting power member 232 for driving the weighing devices 231 to be close to or away from the cushion net, a through hole 252 for passing through the weighing device 231 is provided on the first assembling bracket 250, and the plurality of weighing devices 231 and the plurality of positioning columns 251 are arranged in a one-to-one correspondence. The utility model discloses a mode of weighing detects and fills up the net and whether place the accuracy, and the ware 231 of weighing is installed on lift power piece 232, and a plurality of ware 231 of weighing can be controlled by same lift power piece 232 and go up and down. During detection, the weighing device 231 on the lifting power piece 232 penetrates through the first assembling bracket 250 through the through hole 252 to lift the mat net, so that the quality of the mat net is detected to distinguish the correctness of the quantity of the mat net placed, although the quality of each mat net cannot be completely the same, if the quality of the mat nets in different quantities is greatly different, the detection can be completed without the weighing device 231 with high precision.

In some embodiments of the present invention, the detecting assembly 230 further includes an alarm and a plurality of alarm lamps, the alarm lamps are electrically connected to the weighing devices 231 one-to-one, and the alarm and the weighing devices 231 are electrically connected. When the mat net that has a problem appears, the siren can send out the prompt tone, and the corresponding warning light of ware 231 of weighing can be opened, reminds the position that the staff goes out the problem, improves staff's change efficiency, and then improves machining efficiency.

The utility model discloses a in some embodiments, still include feed mechanism 300, stand material mechanism 400 and punching press mechanism 500, feed mechanism 300 is used for dropping into the dull polish to grinding wheel die utensil 110, and stand material mechanism 400 is used for sharing the dull polish evenly, and punching press mechanism 500 is used for with dull polish hydroforming.

The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.

Claims

1. The utility model provides a emery wheel shaping preparation production line which characterized in that includes:

a grinding wheel die (110);

the conveying mechanism (120) is used for conveying the grinding wheel die (110) and comprises a first horizontal conveying assembly (121), a first vertical conveying assembly (122), a second horizontal conveying assembly (123) and a second vertical conveying assembly (124), the first horizontal conveying assembly (121) is arranged above the second vertical conveying assembly (124), and the starting end and the terminating end of the first horizontal conveying assembly (121), the first vertical conveying assembly (122) and the second horizontal conveying assembly (123) are sequentially connected end to end.

2. The grinding wheel molding production line according to claim 1, further comprising a conveying mechanism (120) for conveying the grinding wheel mold (110), a mat net placing mechanism (200) for putting a mat net into the grinding wheel mold (110), a feeding mechanism (300) for feeding the grinding wheel mold (110), a spreading mechanism (400) for spreading the ground sand uniformly, and a stamping mechanism (500) for hydroforming the ground sand, wherein the mat net placing mechanism (200), the feeding mechanism (300), the spreading mechanism (400), the mat net placing mechanism (200), and the stamping mechanism (500) are sequentially arranged on one side of the conveying mechanism (120) in a flow line direction.

3. The grinding wheel molding production line according to claim 2, wherein a plurality of grinding wheel molding grooves (111) are provided on the grinding wheel mold (110).

4. The grinding wheel molding production line of claim 3, wherein 9 grinding wheel molding grooves (111) are arranged on the grinding wheel mold (110), and the 9 grinding wheel molding grooves (111) are distributed in an array.

5. The grinding wheel molding production line of claim 3, wherein the mat placement mechanism (200) comprises a first worktable (210), a first transport carriage (220) for transporting the mat, a detection assembly (230) for detecting the mat on the first transport carriage (220), and a first transfer assembly (240) for transferring the mat to the grinding wheel mold (110), the first transport carriage (220) being in driving connection with the first worktable (210).

6. The grinding wheel profiling production line according to claim 5, characterized in that said first transport carriage (220) is rotatably connected to said first work station (210), said first transport carriage (220) extending from a plurality of first mounting carriages (250) about the axis of said first work station (210), said plurality of first mounting carriages (250) being in alternate abutment with said detection assembly (230).

7. The grinding wheel molding production line of claim 6, wherein the detection assembly (230) comprises a plurality of weighing devices (231) and a lifting power part (232) for driving the weighing devices (231) to be close to or far away from the pad net, and a through hole (252) for passing through the weighing devices (231) is arranged on the first assembling bracket (250).

8. The grinding wheel molding production line of claim 7, wherein the detection assembly (230) further comprises an alarm and a plurality of alarm lamps, the alarm lamps are electrically connected with the weighing devices (231) in a one-to-one correspondence, and the alarm is electrically connected with the weighing devices (231).

9. The grinding wheel molding production line of claim 8, wherein the first assembling brackets (250) are respectively provided with a plurality of positioning columns (251) for assembling the pad nets, and the plurality of positioning columns (251) are arranged in one-to-one correspondence with the weighing devices (231).