CN214238777U

CN214238777U - Intelligent block making machine

Info

Publication number: CN214238777U
Application number: CN202023268576.6U
Authority: CN
Inventors: 谭国鸿; 闫三
Original assignee: Henan Yurui Machinery Manufacturing Co ltd
Current assignee: Henan Yurui Machinery Manufacturing Co ltd
Priority date: 2020-12-30
Filing date: 2020-12-30
Publication date: 2021-09-21
Anticipated expiration: 2030-12-30

Abstract

The utility model discloses an intelligent building block brick machine, including concave type carriage, setting at inside shaping module, unloading mechanism, swager structure and the scraper blade mechanism of concave type carriage, unloading mechanism includes first grudging post, hopper, unloading pipe, solenoid valve and first infrared inductor, the hopper is located directly over concave type carriage. The utility model discloses in, this intelligence building block brick machine, be provided with the transport that concave type carriage is used for the shaping module, and be provided with unloading mechanism and swager on concave type carriage, the automatic below of carrying unloading mechanism and swager with the shaping module of concave type carriage, carry out the unloading and press the material shaping, the degree of automation height, raw materials after the shaping are being carried out through concave type carriage, accomplish the full automatic operation of assembly line, the improvement of maximization machining efficiency, further scraper blade mechanism that is provided with, can feed the raw materials on the shaping module to the unloading pipe and carry out the doctor-bar and level, improve the fashioned quality of its raw materials die-casting.

Description

Intelligent block making machine

Technical Field

The utility model relates to a building block brick machine technical field especially relates to intelligent building block brick machine.

Background

The block brick machine is a mechanical device for producing blocks by using fly ash, stone powder, sand, stones, cement and the like as main raw materials, and a mechanical device for pressing novel building materials such as blocks, slope protection bricks, pavement bricks and the like at high pressure through hydraulic power.

The existing building block brick machine is low in automation degree, and after the brick is formed by die-casting, the building block brick machine needs to be manually pushed to change the position to leave the position of the formed brick, and then the brick machine is used for the second time, so that the labor intensity is high, the working efficiency is low, and the requirements of users cannot be met.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the defects existing in the prior art and providing an intelligent block brick machine.

In order to achieve the above purpose, the utility model adopts the following technical scheme: the intelligent block brick machine comprises a concave conveying frame, a forming module, a blanking mechanism, a pressing mechanism and a scraping plate mechanism, wherein the forming module, the blanking mechanism, the pressing mechanism and the scraping plate mechanism are arranged in the concave conveying frame;

the blanking mechanism comprises a first vertical frame, a hopper, a blanking pipe, an electromagnetic valve and a first infrared sensor, wherein the hopper is positioned right above the concave conveying frame and is supported and fixed by the first vertical frame, the first vertical frame and the outer surface wall of the concave conveying frame are welded and fixed, the blanking pipe is arranged at the center of the bottom of the hopper and is provided with the electromagnetic valve, and the first infrared sensor is fixed on the outer surface wall of the blanking pipe through bolts;

the material pressing mechanism comprises a second vertical frame, a top plate, a hydraulic telescopic rod and a material pressing plate, the top plate is welded and fixed to the top end of the second vertical frame, the second vertical frame and the concave conveying frame are welded and fixed to each other, the hydraulic telescopic rod is fixed to the upper surface of the top plate through bolts, the bottom end of the hydraulic telescopic rod penetrates through the top plate and extends to the outer side, the material pressing plate is fixed to the upper surface of the top plate through bolts, and a second infrared sensor is further installed on the lower surface of the material pressing plate in an embedded mode.

Preferably, the scraping plate mechanism comprises a fixing block, an electric push rod and a scraping plate, the electric push rod is fixed between the fixing block and the scraping plate, and the fixing block is fixed on the discharging pipe in a welded mode.

Preferably, the strip groove has been seted up along length direction to concave type carriage upper surface, the bolt fastening has driving motor on concave type carriage along length direction's both sides table wall, and driving motor's output shaft extends to the inside in strip groove and welds and have the toothed disc, the welding has the rack that the cooperation toothed disc used on the shaping module, and the rack is connected with toothed disc gear engagement.

Preferably, the bolt fastening has the electric cabinet on the second grudging post exterior wall, the electric cabinet front surface inlays to establish and installs display screen and control button, the internally mounted of electric cabinet has the PLC controller, the output of first infrared inductor and second infrared inductor and the input electric connection of PLC controller, the output of PLC controller and solenoid valve, hydraulic telescoping rod and driving motor's input electric connection.

Preferably, the gear discs are provided with a plurality of gear discs, the gear discs are divided into two groups which are mutually symmetrical relative to the forming module, and the distance between two adjacent gear discs on the same side is smaller than the length of the rack.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model discloses in, this intelligence building block brick machine, be provided with the transport that concave type carriage is used for the shaping module, and be provided with unloading mechanism and swager on concave type carriage, the automatic below of carrying unloading mechanism and swager with the shaping module of concave type carriage, carry out the unloading and press the material shaping, the degree of automation height, raw materials after the shaping are being carried out through concave type carriage, accomplish the full automatic operation of assembly line, the improvement of maximization machining efficiency, further scraper blade mechanism that is provided with, can feed the raw materials on the shaping module to the unloading pipe and carry out the doctor-bar and level, improve the fashioned quality of its raw materials die-casting.

Drawings

Fig. 1 is a schematic structural diagram of an intelligent block brick machine provided by the utility model;

fig. 2 is a side view of the intelligent block making machine provided by the utility model;

fig. 3 is a schematic cross-sectional view of a concave type conveying frame of the intelligent block brick machine provided by the utility model;

fig. 4 is a block diagram of the intelligent block making machine of the present invention;

fig. 5 is a schematic structural view of the scraping mechanism of the intelligent block brick machine of the utility model.

Illustration of the drawings:

1. a concave conveying frame; 11. a gear plate; 12. a strip-shaped groove; 13. a drive motor; 2. forming a module; 21. a rack; 3. a blanking mechanism; 31. a first stand; 32. a hopper; 33. a discharging pipe; 34. an electromagnetic valve; 35. a first infrared sensor; 36. a scraping plate mechanism; 361. a fixed block; 362. an electric push rod; 363. a squeegee; 4. a material pressing mechanism; 41. a second stand; 42. a top plate; 43. a hydraulic telescopic rod; 44. a material pressing plate; 45. a second infrared sensor; 46. an electric cabinet; 47. a display screen; 48. a control key; 49. a PLC controller.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, as they may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-5, the intelligent block brick machine comprises a concave conveying frame 1, a forming module 2 arranged inside the concave conveying frame 1, a blanking mechanism 3, a pressing mechanism 4 and a scraping plate mechanism 36;

the blanking mechanism 3 comprises a first vertical frame 31, a hopper 32, a blanking pipe 33, an electromagnetic valve 34 and a first infrared sensor 35, wherein the hopper 32 is positioned right above the concave conveying frame 1 and is supported and fixed by the first vertical frame 31, and the first vertical frame 31 is welded and fixed with the outer surface wall of the concave conveying frame 1; a discharging pipe 33 is arranged at the center of the bottom of the hopper 32, an electromagnetic valve 34 is arranged on the discharging pipe 33, and a first infrared sensor 35 is fixed on the outer surface wall of the discharging pipe 33 through a bolt;

the material pressing mechanism 4 comprises a second vertical frame 41, a top plate 42, a hydraulic telescopic rod 43 and a material pressing plate 44, the top plate 42 is fixedly welded at the top end of the second vertical frame 41, the second vertical frame 41 and the concave conveying frame 1 are fixedly welded, the hydraulic telescopic rod 43 is fixed on the upper surface of the top plate 42 through bolts, the bottom end of the hydraulic telescopic rod 43 penetrates through the top plate 42 and extends to the outside, the material pressing plate 44 is fixed through the bolts, and a second infrared sensor 45 is further embedded and installed on the lower surface of the material pressing plate 44.

The scraper mechanism 36 comprises a fixed block 361, an electric push rod 362 and a scraper 363, the electric push rod 362 is fixed between the fixed block 361 and the scraper 363, and the fixed block 361 is fixed on the discharging pipe 33 in a welding mode.

Strip groove 12 has been seted up along length direction to concave type carriage 1 upper surface, and bolt fastening has driving motor 13 on concave type carriage 1 along length direction's both sides table wall, and driving motor 13's output shaft extends to the inside in strip groove 12 and welds and have toothed disc 11, and the welding has rack 21 that cooperation toothed disc 11 used on the shaping module 2, and rack 21 is connected with toothed disc 11 gear engagement.

The bolt fastening has electric cabinet 46 on the second grudging post 41 outer table wall, and electric cabinet 46 front surface inlays to establish installs display screen 47 and control button 48, and electric cabinet 46's internally mounted has PLC controller 49, and the output of first infrared inductor 35 and second infrared inductor 45 and PLC controller 49's input electric connection, PLC controller 49's output and solenoid valve 34, hydraulic telescoping rod 43 and driving motor 13's input electric connection.

The gear discs 11 are provided with a plurality of gear discs 11, the gear discs 11 are divided into two groups which are symmetrical with each other relative to the forming module 2, and the distance between two adjacent gear discs 11 on the same side is smaller than the length of the rack 21.

The working principle is as follows: when the intelligent block brick machine is used, firstly, the driving motor 13 is turned on, the driving motor 13 drives the gear disc 11 to rotate, the gear disc 11 drives the forming module 2 to move in the concave conveying frame 1 through the rack 21, when the forming module 2 moves to the position below the blanking pipe 33, at the moment, after a signal sensed by the first infrared sensor 35 is transmitted to the PLC 49, the PLC 49 controls the driving motor 13 to be closed, the electromagnetic valve 34 is opened, raw materials in the hopper 32 are discharged onto the forming module 2 through the blanking pipe 33, after the blanking time is up, the PLC 49 controls the electromagnetic valve 34 to be closed, the driving motor 13 is opened, the driving motor 13 drives the gear disc 11 to rotate, the gear disc 11 drives the forming module 2 to move in the concave conveying frame 1 again through the rack 21, meanwhile, the forming module 2 is in contact with the scraper 363 to scrape the raw materials, then the forming module 2 is conveyed to the position below the material pressing mechanism 4, at this moment, the second infrared sensor 45 senses that signal transmission reaches the PLC controller 49, the PLC controller 49 controls the driving motor 13 to close, control hydraulic telescoping rod 43 extension, drive the pressure pad 44 and move down the cooperation shaping module 2 and carry out the die-casting shaping to the raw materials, after the raw materials die-casting shaping, the PLC controller 49 can control hydraulic telescoping rod 43 shrink this moment, the pressure pad 44 promotes, open driving motor 13 simultaneously, driving motor 13 drives toothed disc 11 and rotates, toothed disc 11 drives shaping module 2 through rack 21 and removes in concave type carriage 1, carry out shaping module 2.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The intelligent block brick machine is characterized by comprising a concave conveying frame (1), a forming module (2) arranged in the concave conveying frame (1), a blanking mechanism (3), a pressing mechanism (4) and a scraping plate mechanism (36);

the blanking mechanism (3) comprises a first vertical frame (31), a hopper (32), a blanking pipe (33), an electromagnetic valve (34) and a first infrared inductor (35), wherein the hopper (32) is positioned right above the concave conveying frame (1), the first vertical frame (31) is adopted for supporting and fixing, and the first vertical frame (31) is welded and fixed with the outer surface wall of the concave conveying frame (1); a discharging pipe (33) is arranged at the center of the bottom of the hopper (32), an electromagnetic valve (34) is arranged on the discharging pipe (33), and a first infrared sensor (35) is fixed on the outer surface wall of the discharging pipe (33) through bolts;

the material pressing mechanism (4) comprises a second vertical frame (41), a top plate (42), a hydraulic telescopic rod (43) and a material pressing plate (44), the top plate (42) is fixedly welded to the top end of the second vertical frame (41), the second vertical frame (41) and the concave conveying frame (1) are fixedly welded to each other, the hydraulic telescopic rod (43) is fixed to the upper surface of the top plate (42) through bolts, the bottom end of the hydraulic telescopic rod (43) penetrates through the top plate (42) to extend to the outer side, the material pressing plate (44) is fixed to the bottom end of the hydraulic telescopic rod through bolts, and a second infrared inductor (45) is further installed on the lower surface of the material pressing plate (44) in an embedded mode.

2. The intelligent brick building machine according to claim 1, characterized in that the scraper mechanism (36) comprises a fixed block (361), an electric push rod (362) and a scraper (363), the electric push rod (362) is fixed between the fixed block (361) and the scraper (363), and the fixed block (361) is fixed on the blanking pipe (33) in a welding mode.

3. The intelligent block brick machine as claimed in claim 1, wherein a strip-shaped groove (12) is formed in the upper surface of the concave conveying frame (1) along the length direction, driving motors (13) are fixed on the surface walls of the two sides of the concave conveying frame (1) along the length direction through bolts, the output shafts of the driving motors (13) extend into the strip-shaped groove (12) and are welded with gear discs (11), racks (21) matched with the gear discs (11) in use are welded on the molding modules (2), and the racks (21) are in gear engagement connection with the gear discs (11).

4. The intelligent block brick machine as claimed in claim 1, wherein an electric cabinet (46) is fixed to an outer surface wall of the second vertical frame (41) through bolts, a display screen (47) and a control button (48) are embedded in the front surface of the electric cabinet (46), a PLC (programmable logic controller) (49) is installed inside the electric cabinet (46), output ends of the first infrared inductor (35) and the second infrared inductor (45) are electrically connected with an input end of the PLC (49), and an output end of the PLC (49) is electrically connected with an input end of the electromagnetic valve (34), the hydraulic telescopic rod (43) and the driving motor (13).

5. An intelligent block brick machine as claimed in claim 3, wherein the gear plates (11) are provided with a plurality of gear plates, the gear plates (11) are divided into two groups which are symmetrical with each other about the molding module (2), and the distance between two adjacent gear plates (11) on the same side is less than the length of the rack (21).