CN214234742U - Full-automatic coating machine - Google Patents
Full-automatic coating machine Download PDFInfo
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- CN214234742U CN214234742U CN202022968585.XU CN202022968585U CN214234742U CN 214234742 U CN214234742 U CN 214234742U CN 202022968585 U CN202022968585 U CN 202022968585U CN 214234742 U CN214234742 U CN 214234742U
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Abstract
The utility model discloses a full-automatic coating machine, which comprises a frame, a feeding device, a discharging device, a walking device, a pressing and spin-drying device, a liquid coating container and a container lifting device; wherein the feeding device is adapted to receive material and act to convey the received material to a basket in the discharging device; the traveling device is connected to the frame and is suitable for acting to clamp the basket and drive the basket to move from the blanking device to the pressing and spin-drying device; the container lifting device is suitable for driving the coating liquid container to lift to enable the basket moved into the pressing and spin-drying device to be immersed in the coating liquid container; the pressing and drying device is suitable for acting to press and fix the basket in the pressing and drying device and drive the pressed and fixed basket to rotate so as to dry the materials in the basket. The utility model discloses can accomplish material loading, coating, spin-dry and the unloading of material automatically, can reduce workman's intensity of labour, reduce the cost of labor.
Description
Technical Field
The utility model relates to a full-automatic coating machine.
Background
At present, Dacromet coating liquid needs to be coated in the production process of counter bore bolts, the coating liquid needs to be dried after the coating is finished, in the existing coating machine, workers need to manually put the counter bore bolts into a basket and then send the basket into the coating machine, in the coating and drying process, turnover and blanking of the basket need to be manually finished, the labor intensity of the workers is high, the labor cost is high, and the production efficiency is low.
Disclosure of Invention
The utility model aims to solve the technical problem overcome prior art's defect, provide a full-automatic coating machine, it can accomplish the material automatically material loading, coating, spin-dry and the unloading, can reduce workman's intensity of labour, reduces the cost of labor.
In order to solve the technical problem, the technical scheme of the utility model is that: a full-automatic coating machine comprises a frame, a feeding device, a discharging device, a traveling device, a pressing and spin-drying device, a coating liquid container and a container lifting device; wherein the content of the first and second substances,
the feeding device is suitable for receiving materials and acts to convey the received materials to a basket in the discharging device;
the traveling device is connected to the frame and is suitable for acting to clamp the basket and drive the basket to move from the blanking device to the pressing and drying device and driving the basket to move from the pressing and drying device to the blanking device;
the container lifting device is connected with the coating liquid container and is suitable for acting to drive the coating liquid container to lift until the basket moving into the pressing and spin-drying device is immersed in the coating liquid container;
the pressing and drying device is suitable for acting to press and fix the basket positioned in the pressing and drying device and drive the pressed and fixed basket to rotate so as to dry the materials in the basket;
the blanking device is suitable for driving the basket to turn over to pour the materials in the basket when the basket returns to the blanking device after being dried.
Furthermore, a first rail is arranged in the blanking device, a second rail is connected to the rack, and a third rail is arranged in the compressing and spin-drying device;
the first rail, the second rail and the third rail are sequentially connected, and the basket is connected to the first rail, the second rail and the third rail in a sliding manner;
the traveling device is adapted to act to clamp the basket and drive the basket to slide between the first, second and third rails.
The blanking device further comprises a side baffle, a bottom supporting plate and a blanking driving mechanism, and the first track comprises two track bodies; wherein the content of the first and second substances,
when the basket slides into the first rail, one end of the basket is borne on one of the rail bodies, and the other end of the basket is borne on the other rail body;
the blanking driving mechanism is connected with the rail body and is suitable for driving the rail body to rotate so as to drive the basket on the rail body to overturn and pour materials;
the bottom supporting plate is connected to the two rail bodies and is suitable for supporting the bottom of the basket;
the side baffle is connected to the two rail bodies and is suitable for supporting the side wall of the basket when the basket overturns.
Further provides a concrete structure of the walking device, and the walking device comprises a sliding seat, a sliding driving mechanism and a clamping mechanism; wherein the content of the first and second substances,
the basket is provided with a clamping block;
the sliding seat is connected to the rack in a sliding manner;
the clamping mechanism is connected to the sliding seat and is suitable for acting to clamp the clamping block on the basket;
the sliding driving mechanism is connected with the sliding seat and is suitable for acting to drive the sliding seat to slide, so that the clamped basket is driven to slide on the first rail, the second rail and the third rail.
The clamping mechanism comprises a clamping cylinder, a driving block, two hook claws and auxiliary rods which are in one-to-one correspondence with the hook claws; wherein the content of the first and second substances,
the tail part of the hook claw is hinged on the driving block;
one end of the auxiliary rod is hinged to the sliding seat, and the other end of the auxiliary rod is hinged to the middle part of the corresponding hook claw;
the clamping cylinder is connected to the sliding seat, a piston rod of the clamping cylinder is connected with the driving block, and the clamping cylinder is suitable for acting to drive the driving block to move back to the basket, so that the heads of the two hooks are driven to move oppositely to clamp the clamping block.
Further provides a concrete structure of compressing and spin-drying device, compressing and spin-drying device includes:
one end of the mounting plate is hinged to the rack;
a tilt cylinder having one end hinged to the frame and the other end hinged to the other end of the mounting plate, the tilt cylinder being adapted to act to drive the mounting plate to rotate to a horizontal condition or to rotate to a tilted condition;
the spin-drying seat is rotatably connected to the mounting plate, and the third rail is connected to the spin-drying seat;
the pressing plate is connected to the spin-drying seat in a sliding mode;
the pressing cylinder is connected to the spin-drying seat, a piston rod of the pressing cylinder is connected with the pressing plate, and the pressing cylinder is suitable for driving the pressing plate to move towards the basket so as to tightly press and fix the basket on the third rail;
the spin-drying driving mechanism is connected with the spin-drying seat and is suitable for driving the spin-drying seat to rotate, and further drives the basket pressed on the third rail to rotate so as to dry materials in the basket.
Further provides a concrete structure of the feeding device, and the feeding device comprises a turnover feeding mechanism, a conveying mechanism and a vertical feeding mechanism; wherein the content of the first and second substances,
the overturning feeding mechanism is suitable for being connected with a rotating motor filled with materials and acts to drive the rotating motor to overturn the materials to be poured on the conveying mechanism;
the conveying mechanism is suitable for receiving the materials fallen by the rotating motor and conveying the received materials to the vertical feeding mechanism;
the vertical feeding mechanism is suitable for receiving the materials sent by the conveying mechanism and lifting and conveying the materials to a basket in the blanking device.
Further provides a concrete structure of the turnover feeding mechanism, wherein the turnover feeding mechanism comprises a turnover frame and a turnover cylinder; wherein the content of the first and second substances,
the turnover frame is rotatably connected to the rack, and a connecting part suitable for being connected with the rotating motor is arranged on the turnover frame;
one end of the overturning cylinder is hinged to the rack, the other end of the overturning cylinder is hinged to the overturning frame, and the overturning cylinder is suitable for driving the overturning frame to rotate so as to drive a rotating motor connected to the overturning frame to overturn materials on the conveying mechanism;
and/or the conveying mechanism comprises a mesh belt conveyor and a moving cylinder; wherein the content of the first and second substances,
the vertical feeding mechanism is provided with a material receiving funnel;
the mesh belt conveyor is connected to the rack in a sliding manner and is provided with a conveying starting end and a conveying tail end;
the moving cylinder is connected to the rack and connected with the mesh belt conveyor, and the moving cylinder is suitable for driving the mesh belt conveyor to move so that the conveying tail end of the mesh belt conveyor moves to the position above the material receiving hopper or driving the mesh belt conveyor to move so that the conveying tail end of the mesh belt conveyor leaves the position above the material receiving hopper.
The vertical feeding mechanism comprises a material receiving funnel, a rotating seat, a lifting driving device, a rotating driving device and a door device; wherein the content of the first and second substances,
the rotating seat is rotatably connected to the rack;
the lifting seat is connected to the rotating seat in a sliding mode along the vertical direction;
the material receiving funnel is connected to the lifting seat, and a discharge hole is formed in the lower end part of the material receiving funnel;
the lifting driving device is connected with the lifting seat and is suitable for acting to drive the lifting seat to slide up and down so as to drive the material receiving funnel to move up and down;
the rotary driving device is connected with the rotary seat and is suitable for driving the rotary seat to rotate when the lifting seat ascends and moves in place, so that the material receiving hopper on the lifting seat is driven to rotate and move to the position above the basket in the blanking device;
the door device is connected on the receiving funnel and is suitable for the action in order to open and close the discharge gate of receiving funnel.
Further provides a concrete structure of the lifting driving device, the lifting driving device comprises a lifting flywheel, a pull rope, a winding drum and a lifting motor; wherein the content of the first and second substances,
the rotating seat comprises a rotating platform and an upright post, the rotating platform is rotatably connected to the rack, the upright post is connected to the rotating platform, and the lifting seat is connected to the upright post in a sliding manner;
the lifting flywheel is rotatably connected to the upper end part of the upright post;
the winding drum is rotatably connected to the frame;
one end part of the pull rope is connected with the lifting seat, the other end part of the pull rope is wound on the winding drum, and the middle part of the pull rope is connected to the lifting flywheel;
the lifting motor is connected with the winding drum and is suitable for acting to drive the winding drum to rotate, and then the pull rope is wound to drive the lifting seat to lift;
and/or the door device comprises a front door body, a rear door body, a front connecting rod, a rear connecting rod, a door cylinder and a connecting block; wherein the content of the first and second substances,
the front door body and the rear door body are hinged on the material receiving hopper;
one end of the front connecting rod is hinged with the front door body, and the other end of the front connecting rod is hinged with one end of the connecting block;
one end of the rear connecting rod is hinged with the rear door body, and the other end of the rear connecting rod is hinged with the other end of the connecting block;
the connecting block is connected with the connecting cylinder, the connecting block is connected with the front connecting rod, the front door body is driven to open and close through the front connecting rod, and the rear door body is driven to open and close through the rear connecting rod.
After the technical scheme is adopted, firstly, the feeding device conveys materials to a basket in the discharging device, and then the traveling device clamps the basket and drives the basket to move from the discharging device to the pressing and spin-drying device; then the traveling device loosens the basket, and the container lifting device drives the coating liquid container to ascend so as to immerse the basket into the coating liquid in the coating liquid container, thereby coating the materials in the basket; then the liquid coating container descends, and the pressing and spin-drying device presses and fixes the basket positioned in the liquid coating container and drives the pressed and fixed basket to rotate so as to spin-dry the materials in the basket; then the traveling device clamps the basket again and drives the basket to move from the pressing and drying device to the discharging device, and then the basket is released; and finally, the blanking device drives the basket to turn over so as to pour the materials in the basket. The whole process does not need personnel to participate, the feeding, coating, spin-drying and discharging of materials are automatically completed, the automation degree is high, the labor intensity of workers is reduced, the labor cost is reduced, and the production efficiency is also improved.
Drawings
FIG. 1 is a schematic structural view of a fully automatic coating machine of the present invention;
fig. 2 is a top view of the discharging device and the traveling device of the present invention;
fig. 3 is a bottom view of the discharging device and the traveling device of the present invention;
FIG. 4 is a detail view of a portion of FIG. 3;
fig. 5 is a sectional view of the compressing and spin-drying device of the present invention;
fig. 6 is a schematic structural view of the compressing and spin-drying device of the present invention;
fig. 7 is a schematic structural view of the turnover feeding mechanism of the present invention;
fig. 8 is a schematic structural view of the conveying mechanism of the present invention;
fig. 9 is a schematic structural view of the vertical feeding mechanism of the present invention;
fig. 10 is a side view of the vertical feeding mechanism of the present invention;
fig. 11 is a schematic structural view of the door device of the present invention.
Detailed Description
In order that the present invention may be more readily and clearly understood, the following detailed description of the present invention is provided in connection with the accompanying drawings.
As shown in fig. 1 to 11, a full-automatic coating machine comprises a frame 1, a feeding device, a discharging device 100, a traveling device 200, a pressing and spin-drying device 300, a coating liquid container 2 and a container lifting device; wherein the content of the first and second substances,
the loading device is suitable for receiving materials and acts to convey the received materials to basket 3 in the blanking device 100;
the traveling device 200 is connected to the frame 1, and is adapted to act to clamp the basket 3 and drive the basket 3 to move from the blanking device 100 to the press drying device 300, and to drive the basket 3 to move from the press drying device 300 to the blanking device 100;
the container lifting device is connected with the coating liquid container 2 and is suitable for acting to drive the coating liquid container 2 to lift until the basket 3 moved into the compaction spin-drying device 300 is immersed into the coating liquid in the coating liquid container 2 so as to coat the material in the basket 3;
the pressing and drying device 300 is suitable for acting to press and fix the basket 3 in the pressing and drying device and drive the pressed and fixed basket 3 to rotate so as to dry the materials in the basket 3;
the blanking device 100 is suitable for driving the basket 3 to turn over to pour the materials in the basket 3 when the basket 3 returns to the blanking device 100 after being coated and dried; specifically, firstly, the feeding device conveys materials to the basket 3 in the blanking device 100, and then the traveling device 200 clamps the basket 3 and drives the basket 3 to move from the blanking device 100 to the pressing and spin-drying device 300; then the traveling device 200 releases the basket 3, the container lifting device drives the coating liquid container 2 to lift, so that the basket 3 is immersed in the coating liquid container 2, and the materials in the basket 3 are coated; then the liquid coating container 2 descends, and the pressing and drying device 300 presses and fixes the basket 3 positioned in the liquid coating container and drives the pressed and fixed basket 3 to rotate so as to dry the materials in the basket 3; then the traveling device 200 clamps the basket 3 again and drives the basket 3 to move from the pressing and spin-drying device 300 to the blanking device 100, and then releases the basket 3 again; finally, the blanking device 100 drives the basket 3 to turn over to dump the materials in the basket 3; the whole process does not need personnel to participate, the feeding, coating, spin-drying and discharging of materials are automatically completed, the automation degree is high, the labor intensity of workers is reduced, the labor cost is reduced, and the production efficiency is also improved.
As shown in fig. 1 to 6, a first rail 4 may be disposed in the blanking device 100, a second rail 5 may be connected to the frame 1, and a third rail 6 may be disposed in the compressing and spin-drying device 300;
the first rail 4, the second rail 5 and the third rail 6 are sequentially connected, and the basket 3 is connected to the first rail 4, the second rail 5 and the third rail 6 in a sliding manner;
the walking means 200 is adapted to act to grip the basket 3 and to drive the basket 3 to slide between the first rail 4, the second rail 5 and the third rail 6; specifically, basket 3 is provided with flange portion 7, and flange portion 7 is slidably connected to first rail 4, second rail 5, and third rail 6, so that basket 3 is slidably connected to first rail 4, second rail 5, and third rail 6.
As shown in fig. 1 to 3, the blanking device 100 is, for example and without limitation, further includes a side baffle 8, a bottom pallet 9, and a blanking driving mechanism 10, and the first rail 4 may include two rail bodies 11; wherein the content of the first and second substances,
when basket 3 is slid into first rail 4, one end of basket 3 is carried on one of rail bodies 11, and the other end of basket 3 is carried on the other rail body 11;
the blanking driving mechanism 10 is connected with the rail body 11 and is suitable for driving the rail body 11 to rotate so as to drive the basket 3 on the rail body 11 to overturn and pour materials;
the bottom supporting plate 9 is connected to the two rail bodies 11 and is suitable for supporting the bottom of the basket 3;
the side guards 8 are connected to the two rail bodies 11 and adapted to hold the side walls of the basket 3 when the basket 3 is turned upside down; specifically, a sliding channel matched with the flange part 7 on the basket 3 is arranged in the rail body 11, and the flange part 7 is suitable for sliding in the sliding channel; more specifically, the rail body 11 is further connected with a riding wheel suitable for bearing the flange part 7. In this embodiment, the blanking driving mechanism 10 may include a blanking motor and a blanking speed reducer, the blanking motor is connected to an input shaft of the blanking speed reducer, and an output shaft of the blanking speed reducer is connected to the rail body 11.
As shown in fig. 1 to 4, the walking device 200 includes, for example, but not limited to, a sliding seat 12, a sliding driving mechanism 13, and a gripping mechanism 14; wherein the content of the first and second substances,
the basket 3 is provided with a clamping block 15;
the sliding seat 12 is connected to the frame 1 in a sliding manner;
said gripping mechanism 14 is connected to said sliding seat 12 and is suitable to act to grip the gripping blocks 15 of said basket 3;
the sliding driving mechanism 13 is connected to the sliding seat 12 and is adapted to act to drive the sliding seat 12 to slide, so as to drive the clamped basket 3 to slide on the first rail 4, the second rail 5 and the third rail 6.
As shown in fig. 2 to 4, the gripping mechanism 14 includes, for example but not limited to, a gripping cylinder 16, a driving block 17, two hooks 18, and auxiliary rods 19 corresponding to the hooks 18 one by one; wherein the content of the first and second substances,
the tail part of the hook claw 18 is hinged on the driving block 17;
one end of the auxiliary rod 19 is hinged on the sliding seat 12, and the other end of the auxiliary rod 19 is hinged at the middle part of the corresponding hook claw 18;
the clamping cylinder 16 is connected to the sliding seat 12, a piston rod of the clamping cylinder 16 is connected to the driving block 17, and the clamping cylinder 16 is suitable for acting to drive the driving block 17 to move back to the basket 3, so as to drive the heads of the two hooks 18 to move towards each other to clamp the clamping block 15.
Specifically, the two hook claws 18 are symmetrically arranged, the head of the hook claw 18 is provided with a hook portion, the clamping block 15 is provided with a groove portion adapted to the hook portion, and the hook portion is suitable for being clamped into the groove portion so as to clamp the clamping block 15.
In the present embodiment, the slide driving mechanism 13 includes a traveling gear, a traveling rack 20, and a traveling motor; wherein the content of the first and second substances,
the walking rack 20 is connected to the rack 1;
the walking motor is connected to the sliding seat 12, the walking gear is connected to an output shaft of the walking motor and meshed with the walking rack 20, and the walking motor is suitable for driving the walking gear to rotate so as to drive the sliding seat 12 to slide.
As shown in fig. 1, 5 and 6, the squeezing and spin-drying device 300 includes, for example but not limited to, the following structure:
the mounting plate 21, one end of the mounting plate 21 is hinged on the frame 1;
a tilt cylinder 22, one end of the tilt cylinder 22 being hinged to the frame 1, the other end of the tilt cylinder 22 being hinged to the other end of the mounting plate 21, the tilt cylinder 22 being adapted to act to drive the mounting plate 21 to rotate to a horizontal state or to rotate to a tilted state;
the spin-drying seat 23 is rotatably connected to the mounting plate 21, and the third rail 6 is connected to the spin-drying seat 23;
the pressing plate 24 is connected to the spin-drying seat 23 in a sliding mode; specifically, the pressing plate 24 is slidably connected to the spin-drying seat 23 through at least two linear bearings;
a pressing cylinder 25, wherein the pressing cylinder 25 is connected to the spin-drying seat 23, a piston rod of the pressing cylinder 25 is connected to the pressing plate 24, and the pressing cylinder 25 is adapted to drive the pressing plate 24 to move towards the basket 3 so as to press and fix the basket 3 on the third rail 6;
a spin-drying driving mechanism 26, wherein the spin-drying driving mechanism 26 is connected to the spin-drying base 23 and is adapted to drive the spin-drying base 23 to rotate, so as to drive the basket 3 pressed on the third rail 6 to rotate to spin-dry the material in the basket 3; specifically, the material is provided with counter bores, and in the spin-drying process, the inclined air cylinder 22 drives the mounting plate 21 to rotate to an inclined state, so that the basket 3 is inclined, and coating liquid in the counter bores in the material flows out.
In this embodiment, the spin-drying driving mechanism 26 may include a spin-drying motor connected to the spin-drying base 23 through a synchronous belt transmission so as to drive the spin-drying base 23 to rotate, and specifically, the spin-drying motor may be a servo motor so as to precisely control the rotation angle of the spin-drying base 23.
Specifically, the container lifting and lowering device may include:
the liquid coating device comprises a connecting seat which is connected to the rack 1 in a sliding manner along the vertical direction, and a liquid coating container 2 is arranged on the connecting seat;
the nut is connected to the connecting seat;
the screw rod is rotatably connected to the rack 1 and is in threaded connection with the nut;
and the lifting motor is connected with the lead screw and is suitable for driving the lead screw to rotate so as to drive the nut and the connecting seat to lift and further drive the liquid coating container 2 to lift.
As shown in fig. 1, 7-11, the feeding device is, for example, but not limited to, a structure including an overturning feeding mechanism 400, a conveying mechanism 500, and a vertical feeding mechanism 600; wherein the content of the first and second substances,
the turning feeding mechanism 400 is suitable for being connected with a rotating motor 700 filled with materials and acts to drive the rotating motor 700 to turn over the materials to be poured on the conveying mechanism 500;
the conveying mechanism 500 is adapted to receive the material fallen by the rotating motor 700 and convey the received material into the vertical feeding mechanism 600;
the vertical feeding mechanism 600 is adapted to receive the material from the conveying mechanism 500 and lift and convey the material into the basket 3 of the discharging device 100.
As shown in fig. 1 and 7, the tipping and feeding mechanism 400 is, for example, but not limited to, a structure including a tipping frame 27 and a tipping cylinder 28; wherein the content of the first and second substances,
the turning frame 27 is rotatably connected to the frame 1, and a connecting part suitable for being connected with the rotating motor 700 is arranged on the turning frame 27;
one end of the turning cylinder 28 is hinged to the frame 1, the other end of the turning cylinder 28 is hinged to the turning frame 27, and the turning cylinder 28 is suitable for driving the turning frame 27 to rotate, so as to drive the rotating motor 700 connected to the turning frame 27 to turn over the material to be poured on the conveying mechanism 500; specifically, the connecting portion may be a horizontally disposed slot, and the rotating electrical machine 700 is provided with a card strip adapted to the slot, so as to push the rotating electrical machine 700 to enable the card strip on the rotating electrical machine 700 to be clamped into the slot, thereby connecting the rotating electrical machine 700 to the roll-over stand 27.
As shown in fig. 1 and 8, the conveying mechanism 500 is, for example, but not limited to, a structure including a mesh belt conveyor 29 and a moving cylinder 30; wherein the content of the first and second substances,
the vertical feeding mechanism 600 is provided with a receiving hopper 31;
the mesh belt conveyor 29 is connected to the frame 1 in a sliding manner, and the mesh belt conveyor 29 is provided with a conveying starting end and a conveying tail end;
the moving cylinder 30 is connected to the frame 1 and connected to the mesh belt conveyor 29, and the moving cylinder 30 is adapted to drive the mesh belt conveyor 29 to move so that the conveying end of the mesh belt conveyor 29 moves above the material receiving hopper 31, or drive the mesh belt conveyor 29 to move so that the conveying end of the mesh belt conveyor leaves above the material receiving hopper 31; the specific structure of the mesh belt conveyor 29 is well known in the art, and will not be described in detail in this embodiment. Specifically, when the conveying end of the mesh belt conveyor 29 is located above the material receiving hopper 31, the material on the mesh belt conveyor 29 can fall into the center of the material receiving hopper 31, so as to prevent the material from scattering outside; when the conveying end of the mesh belt conveyor 29 leaves the upper part of the material receiving funnel 31, the upper part of the material receiving funnel 31 is emptied.
As shown in fig. 1, 9, 10 and 11, the vertical feeding mechanism 600 includes, for example and without limitation, a receiving hopper 31, a rotary base 32, a lifting base 33, a lifting driving device, a rotary driving device and a door device; wherein the content of the first and second substances,
the rotating base 32 is rotatably connected to the frame 1;
the lifting seat 33 is connected to the rotating seat 32 in a sliding manner along the vertical direction;
the material receiving funnel 31 is connected to the lifting seat 33, and a discharge hole is formed in the lower end part of the material receiving funnel 31;
the lifting driving device is connected with the lifting seat 33 and is suitable for acting to drive the lifting seat 33 to slide up and down so as to drive the material receiving funnel 31 to move up and down;
the rotary driving device is connected with the rotary seat 32 and is suitable for driving the rotary seat 32 to rotate when the lifting seat 33 ascends and moves to a position, so as to drive the material receiving funnel 31 on the lifting seat 33 to rotate and move to the upper part of the basket 3 in the blanking device 100;
the door device is connected to the receiving hopper 31 and is suitable for acting to open and close the discharge hole of the receiving hopper 31; specifically, after the mesh belt conveyor 29 conveys the material into the receiving hopper 31, the lifting driving device drives the lifting seat 33 to ascend, so as to drive the receiving hopper 31 to ascend; then the rotary driving device drives the rotary seat 32 to rotate, and then drives the receiving funnel 31 on the lifting seat 33 to rotate and move to the upper part of the basket 3 in the blanking device 100, and then the door device is opened, so that the material in the receiving funnel 31 falls into the basket 3.
As shown in fig. 9 to 11, the lifting driving device includes, for example, but not limited to, a lifting flywheel 34, a rope 35, a winding drum 36, and a lifting motor 37; wherein the content of the first and second substances,
the rotating base 32 comprises a rotating platform rotatably connected to the frame 1 and an upright post 38 connected to the rotating platform, and the lifting base 33 is slidably connected to the upright post 38;
the lifting flywheel 34 is rotatably connected to the upper end of the upright post 38;
the winding drum 36 is rotatably connected to the frame 1;
one end of the rope 35 is connected to the lifting base 33, the other end of the rope 35 is wound around the reel 36, and the middle portion of the rope 35 is connected to the lifting flywheel 34;
the lifting motor 37 is connected with the winding drum 36 and is suitable for acting to drive the winding drum 36 to rotate, so as to wind the pulling rope 35 to drive the lifting seat 33 to lift;
as shown in fig. 10 and 11, the door apparatus is, for example, but not limited to, a structure including a front door body 39, a rear door body 40, a front link 41, a rear link 42, a door cylinder 43, and a connecting block 44; wherein the content of the first and second substances,
the front door body 39 and the rear door body 40 are both hinged on the receiving hopper 31;
one end of the front link 41 is hinged to the front door body 39, and the other end of the front link 41 is hinged to one end of the connecting block 44;
one end of the rear connecting rod 42 is hinged with the rear door body 40, and the other end of the rear connecting rod 42 is hinged with the other end of the connecting block 44;
the cylinder body of the door cylinder 43 is connected to the receiving hopper 31, and the piston rod of the door cylinder 43 is connected to the connecting block 44, so that the door cylinder 43 acts to drive the connecting block 44 to move, the front connecting rod 41 drives the front door body 39 to open and close, and the rear connecting rod 42 drives the rear door body 40 to open and close.
Specifically, a part of the pull rope 35 passes through the middle of the upright post 38, the rotating base 32 is arranged in the vertical direction relative to the rotating shaft of the frame 1, and the lifting base 33 is provided with a cantilever arranged in the transverse direction;
the rotary driving device comprises a driving gear 45, a driven gear 46 and a rotary motor 47; wherein the content of the first and second substances,
the driven gear 46 is connected to the rotary base 32;
the driving gear 45 is connected to an output shaft of the rotating electric machine 47 and engaged with the driven gear 46;
the rotating motor 47 is adapted to drive the driving gear 45 to rotate, so as to drive the driven gear 46 and the rotary base 32 to rotate.
The working principle of the utility model is as follows:
firstly, the feeding device conveys materials to the basket 3 in the blanking device 100, and then the walking device 200 clamps the basket 3 and drives the basket 3 to move from the blanking device 100 to the pressing and spin-drying device 300; then the traveling device 200 releases the basket 3, the container lifting device drives the coating liquid container 2 to lift, so that the basket 3 is immersed in the coating liquid container 2, and the materials in the basket 3 are coated; then the liquid coating container 2 descends, and the pressing and drying device 300 presses and fixes the basket 3 positioned in the liquid coating container and drives the pressed and fixed basket 3 to rotate so as to dry the materials in the basket 3; then the traveling device 200 clamps the basket 3 again and drives the basket 3 to move from the pressing and spin-drying device 300 to the blanking device 100, and then releases the basket 3 again; finally, the blanking device 100 drives the basket 3 to turn over to pour the material in the basket 3. The whole process does not need personnel to participate, the feeding, coating, spin-drying and discharging of materials are automatically completed, the automation degree is high, the labor intensity of workers is reduced, the labor cost is reduced, and the production efficiency is also improved.
The above-mentioned embodiments further explain in detail the technical problems, technical solutions and advantages solved by the present invention, and it should be understood that the above only is a specific embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
In the description of the present invention, it is to be understood that the terms indicating orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of description, and do not indicate or imply that the equipment or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate the position or positional relationship based on the position or positional relationship shown in the drawings, or the position or positional relationship which is usually placed when the product of the present invention is used, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not imply that the components are required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the present disclosure, unless otherwise expressly stated or limited, the first feature may comprise both the first and second features directly contacting each other, and also may comprise the first and second features not being directly contacting each other but being in contact with each other by means of further features between them. Also, the first feature being above, on or above the second feature includes the first feature being directly above and obliquely above the second feature, or merely means that the first feature is at a higher level than the second feature. A first feature that underlies, and underlies a second feature includes a first feature that is directly under and obliquely under a second feature, or simply means that the first feature is at a lesser level than the second feature.
Claims (10)
1. A full-automatic coating machine is characterized by comprising a frame (1), a feeding device, a discharging device (100), a walking device (200), a pressing and spin-drying device (300), a coating liquid container (2) and a container lifting device; wherein the content of the first and second substances,
the feeding device is suitable for receiving materials and acts to convey the received materials to a basket (3) in the blanking device (100);
the travelling device (200) is connected to the frame (1) and is suitable for acting to clamp the basket (3) and drive the basket (3) to move from the blanking device (100) to the pressing and spin-drying device (300) and for driving the basket (3) to move from the pressing and spin-drying device (300) to the blanking device (100);
the container lifting device is connected with the coating liquid container (2) and is suitable for acting to drive the coating liquid container (2) to lift until the basket (3) moved into the pressing and spin-drying device (300) is immersed in the coating liquid container (2);
the pressing and drying device (300) is suitable for acting to press and fix the basket (3) positioned in the pressing and drying device and drive the pressed and fixed basket (3) to rotate so as to dry the materials in the basket (3);
the blanking device (100) is suitable for driving the basket (3) to turn over when the basket (3) returns to the blanking device (100) after being dried by coating so as to pour the materials in the basket (3).
2. The full-automatic coating machine according to claim 1,
a first rail (4) is arranged in the blanking device (100), a second rail (5) is connected to the rack (1), and a third rail (6) is arranged in the pressing and drying device (300);
the first rail (4), the second rail (5) and the third rail (6) are sequentially connected, and the basket (3) is connected to the first rail (4), the second rail (5) and the third rail (6) in a sliding manner;
the walking means (200) is adapted to act to grip the basket (3) and to drive the basket (3) to slide between the first rail (4), the second rail (5) and the third rail (6).
3. The full-automatic coating machine according to claim 2, characterized in that said blanking device (100) further comprises a side baffle (8), a bottom pallet (9) and a blanking drive mechanism (10), said first track (4) comprising two track bodies (11); wherein the content of the first and second substances,
when the basket (3) slides into the first rail (4), one end of the basket (3) is borne on one of the rail bodies (11), and the other end of the basket (3) is borne on the other rail body (11);
the blanking driving mechanism (10) is connected with the rail body (11) and is suitable for driving the rail body (11) to rotate so as to drive the basket (3) on the rail body (11) to overturn and pour materials;
the bottom supporting plate (9) is connected to the two rail bodies (11) and is suitable for supporting the bottom of the basket (3);
the side guards (8) are connected to the two rail bodies (11) and are adapted to hold the side walls of the basket (3) when the basket (3) is turned over.
4. The machine according to claim 2, wherein the walking means (200) comprises a sliding seat (12), a sliding drive mechanism (13) and a gripping mechanism (14); wherein the content of the first and second substances,
the basket (3) is provided with a clamping block (15);
the sliding seat (12) is connected to the rack (1) in a sliding manner;
the gripping mechanism (14) is connected to the sliding seat (12) and is suitable for acting to grip a gripping block (15) on the basket (3);
the sliding driving mechanism (13) is connected with the sliding seat (12) and is suitable for acting to drive the sliding seat (12) to slide, so that the clamped basket (3) is driven to slide on the first rail (4), the second rail (5) and the third rail (6).
5. The full-automatic coating machine according to claim 4, wherein the clamping mechanism (14) comprises a clamping cylinder (16), a driving block (17), two hook claws (18) and auxiliary rods (19) corresponding to the hook claws (18) one by one; wherein the content of the first and second substances,
the tail part of the hook claw (18) is hinged on the driving block (17);
one end of the auxiliary rod (19) is hinged on the sliding seat (12), and the other end of the auxiliary rod (19) is hinged at the middle part of the corresponding hook claw (18);
the clamping cylinder (16) is connected to the sliding seat (12), a piston rod of the clamping cylinder (16) is connected with the driving block (17), and the clamping cylinder (16) is suitable for acting to drive the driving block (17) to move back to the basket (3) so as to drive the heads of the two hook claws (18) to move oppositely to clamp the clamping block (15).
6. The full-automatic coating machine according to claim 2, wherein said press-drying device (300) comprises:
the mounting plate (21), one end of the mounting plate (21) is hinged on the frame (1);
a tilt cylinder (22), one end of the tilt cylinder (22) being hinged to the frame (1), the other end of the tilt cylinder (22) being hinged to the other end of the mounting plate (21), the tilt cylinder (22) being adapted to act to drive the mounting plate (21) to rotate to a horizontal state or to rotate to a tilted state;
the spin-drying seat (23) is rotatably connected to the mounting plate (21), and the third rail (6) is connected to the spin-drying seat (23);
the pressing plate (24), the pressing plate (24) is connected to the spin-drying seat (23) in a sliding mode;
a pressing cylinder (25), wherein the pressing cylinder (25) is connected to the spin-drying seat (23), a piston rod of the pressing cylinder (25) is connected with the pressing plate (24), and the pressing cylinder (25) is suitable for driving the pressing plate (24) to move towards the basket (3) so as to press and fix the basket (3) on the third rail (6);
the spin-drying driving mechanism (26) is connected with the spin-drying seat (23) and is suitable for driving the spin-drying seat (23) to rotate, and further drives the basket (3) pressed on the third rail (6) to rotate so as to dry materials in the basket (3).
7. The full-automatic coating machine according to claim 1, wherein said feeding device comprises a reverse feeding mechanism (400), a conveying mechanism (500) and a vertical feeding mechanism (600); wherein the content of the first and second substances,
the overturning and feeding mechanism (400) is suitable for being connected with a rotating motor (700) filled with materials and acts to drive the rotating motor (700) to overturn the materials to be poured on the conveying mechanism (500);
the conveying mechanism (500) is suitable for receiving the materials fallen by the rotating motor (700) and conveying the received materials to the vertical feeding mechanism (600);
the vertical feeding mechanism (600) is suitable for receiving the materials sent by the conveying mechanism (500) and lifting and conveying the materials to a basket (3) in the blanking device (100).
8. The full-automatic coating machine according to claim 7,
the overturning and feeding mechanism (400) comprises an overturning frame (27) and an overturning cylinder (28); wherein the content of the first and second substances,
the turnover frame (27) is rotatably connected to the rack (1), and a connecting part suitable for being connected with the rotating motor (700) is arranged on the turnover frame (27);
one end of the overturning cylinder (28) is hinged to the rack (1), the other end of the overturning cylinder (28) is hinged to the overturning frame (27), and the overturning cylinder (28) is suitable for driving the overturning frame (27) to rotate so as to drive a rotating motor (700) connected to the overturning frame (27) to overturn materials on the conveying mechanism (500);
and/or the conveying mechanism (500) comprises a mesh belt conveyor (29) and a moving air cylinder (30); wherein the content of the first and second substances,
the vertical feeding mechanism (600) is internally provided with a receiving hopper (31);
the mesh belt conveyor (29) is connected to the rack (1) in a sliding manner, and the mesh belt conveyor (29) is provided with a conveying starting end and a conveying tail end;
the moving cylinder (30) is connected to the rack (1) and connected with the mesh belt conveyor (29), and the moving cylinder (30) is suitable for driving the mesh belt conveyor (29) to move so that the conveying tail end of the mesh belt conveyor moves to the position above the material receiving hopper (31) or driving the mesh belt conveyor (29) to move so that the conveying tail end of the mesh belt conveyor leaves the position above the material receiving hopper (31).
9. The full-automatic coating machine according to claim 7, wherein said vertical feeding mechanism (600) comprises a receiving hopper (31), a rotary base (32), a lifting base (33), a lifting driving device, a rotary driving device and a door device; wherein the content of the first and second substances,
the rotating seat (32) is rotatably connected to the rack (1);
the lifting seat (33) is connected to the rotating seat (32) in a sliding manner along the vertical direction;
the material receiving funnel (31) is connected to the lifting seat (33), and a discharge hole is formed in the lower end part of the material receiving funnel (31);
the lifting driving device is connected with the lifting seat (33) and is suitable for acting to drive the lifting seat (33) to slide up and down so as to drive the material receiving hopper (31) to move up and down;
the rotary driving device is connected with the rotary seat (32) and is suitable for driving the rotary seat (32) to rotate when the lifting seat (33) ascends and moves to the place, so as to drive the material receiving hopper (31) on the lifting seat (33) to rotate and move to the position above the basket (3) in the blanking device (100);
the door device is connected on the receiving funnel (31) and is suitable for the action in order to open and close the discharge gate of receiving funnel (31).
10. The full-automatic coating machine according to claim 9,
the lifting driving device comprises a lifting flywheel (34), a pull rope (35), a winding drum (36) and a lifting motor (37); wherein the content of the first and second substances,
the rotating seat (32) comprises a rotating platform and an upright post (38), the rotating platform is rotatably connected to the rack (1), the upright post is connected to the rotating platform, and the lifting seat (33) is slidably connected to the upright post (38);
the lifting flywheel (34) is rotatably connected to the upper end part of the upright post (38);
the winding drum (36) is rotationally connected to the frame (1);
one end part of the pull rope (35) is connected with the lifting seat (33), the other end part of the pull rope (35) is wound on the winding drum (36), and the middle part of the pull rope (35) is connected with the lifting flywheel (34);
the lifting motor (37) is connected with the winding drum (36) and is suitable for acting to drive the winding drum (36) to rotate so as to wind the pull rope (35) to drive the lifting seat (33) to lift;
and/or the door device comprises a front door body (39), a rear door body (40), a front connecting rod (41), a rear connecting rod (42), a door cylinder (43) and a connecting block (44); wherein the content of the first and second substances,
the front door body (39) and the rear door body (40) are hinged on the material receiving hopper (31);
one end of the front connecting rod (41) is hinged with the front door body (39), and the other end of the front connecting rod (41) is hinged with one end of the connecting block (44);
one end of the rear connecting rod (42) is hinged with the rear door body (40), and the other end of the rear connecting rod (42) is hinged with the other end of the connecting block (44);
the cylinder body of door cylinder (43) is connected connect on material receiving funnel (31), the piston rod of door cylinder (43) with connecting block (44) link to each other to door cylinder (43) action is in order to drive connecting block (44) remove, and then drive through preceding connecting rod (41) the preceding door body (39) are opened and are closed, drive through back connecting rod (42) the back door body (40) are opened and are closed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022968585.XU CN214234742U (en) | 2020-12-11 | 2020-12-11 | Full-automatic coating machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022968585.XU CN214234742U (en) | 2020-12-11 | 2020-12-11 | Full-automatic coating machine |
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| CN214234742U true CN214234742U (en) | 2021-09-21 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115155944A (en) * | 2022-06-21 | 2022-10-11 | 常州美信机械科技股份有限公司 | Coating system for coating and spraying production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115155944A (en) * | 2022-06-21 | 2022-10-11 | 常州美信机械科技股份有限公司 | Coating system for coating and spraying production line |
| CN115155944B (en) * | 2022-06-21 | 2023-08-15 | 常州美信机械科技股份有限公司 | Coating system for coating spraying production line |
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