CN214133844U - Floating force-adjustable slag-stopping pouring cup - Google Patents
Floating force-adjustable slag-stopping pouring cup Download PDFInfo
- Publication number
- CN214133844U CN214133844U CN202022818324.XU CN202022818324U CN214133844U CN 214133844 U CN214133844 U CN 214133844U CN 202022818324 U CN202022818324 U CN 202022818324U CN 214133844 U CN214133844 U CN 214133844U
- Authority
- CN
- China
- Prior art keywords
- pouring
- slag trap
- cavity
- slag
- cup body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000002893 slag Substances 0.000 claims abstract description 90
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 48
- 239000010959 steel Substances 0.000 claims abstract description 48
- 230000005484 gravity Effects 0.000 claims abstract description 8
- 238000004062 sedimentation Methods 0.000 claims description 4
- 244000035744 Hura crepitans Species 0.000 abstract description 7
- 239000013049 sediment Substances 0.000 abstract description 2
- 101100204059 Caenorhabditis elegans trap-2 gene Proteins 0.000 description 17
- 238000005266 casting Methods 0.000 description 8
- 239000007788 liquid Substances 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
Images
Landscapes
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The utility model discloses a floating slag-stopping pouring cup with adjustable buoyancy, which comprises a pouring cup body, a slag-stopping plate and a floating limit platform; the upper end of the pouring cup body is provided with a cavity for containing molten steel, and the slag trap is arranged in the middle of the pouring cup body cavity through a slag trap limiting groove, so that the pouring cup body cavity is divided into a settling zone and a pouring zone; the lower end of a pouring area in the cavity of the pouring cup body is provided with a pouring hole; the bottom of the cavity of the pouring cup body is provided with a floating cavity of a slag trap, and the upper port part of the pouring cup body is provided with a floating limit platform; when the buoyancy of the molten steel contained in the settling zone to the slag trap is larger than the gravity of the slag trap, the slag trap floats upwards to communicate the settling zone with the bottom of the pouring zone, and the floating height of the slag trap is limited by the floating limiting table. The utility model discloses a problem that slag got into the sand box die cavity along with the molten steel and leaded to foundry goods to press from both sides the sediment when pouring into a mould is solved to the pouring basin.
Description
Technical Field
The utility model relates to a floating force adjusted pushing off slag pouring basin belongs to casting technical field.
Background
During the pouring of the cast steel, the steel is poured into the mould cavity through a pouring cup, which is usually a funnel-shaped pouring nozzle, made separately or directly in the mould, becoming an enlarged part of the sprue top. The part is the first contact gate for molten steel injection. At present, a pouring cup which is commonly adopted in the industry is a sand-type pouring cup, a funnel-type die is adopted, resin sand is used for manufacturing, and the pouring cup is molded after the resin sand is solidified.
Molten steel can generate certain steel slag during smelting, the steel slag is poured into a steel ladle after tapping, the steel slag cannot be completely removed through deslagging operation, and a small amount of steel slag still floats on the surface of the molten steel due to the fact that the density of the steel slag is lower than that of the molten steel.
The pouring cup is the first contact position of molten steel entering a casting mold, and due to the improper design of the pouring cup, scum on the surface of the molten steel enters a cavity during pouring, so that the defect of slag inclusion casting is generated.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the problem that the scum on the surface of the molten steel can enter the cavity when the traditional sprue cup is poured, producing the defect of slag inclusion casting, and providing a floating force-adjusted slag-stopping sprue cup for this purpose.
The utility model aims at realizing through the following technical scheme:
the utility model relates to a floating force adjusting slag-stopping pouring basin, which comprises a pouring basin body, a slag-stopping plate and a floating limit platform;
the upper end of the pouring cup body is provided with a cavity for containing molten steel, and the side wall of the middle part of the pouring cup body cavity is symmetrically provided with slag trap limiting grooves; the slag trap is arranged in the middle of the pouring cup body cavity through a slag trap limiting groove, so that the pouring cup body cavity is divided into a settling zone and a pouring zone; the lower end of a pouring area in the cavity of the pouring cup body is provided with a pouring hole; the bottom of the cavity of the pouring basin body is provided with a slag trap buoyancy cavity, when the slag trap slides to the bottom of the cavity of the pouring basin body along a slag trap limiting groove, one end of the bottom surface of the slag trap is lapped on the bottom surface of the sedimentation zone, and the other end of the bottom surface of the slag trap is suspended above the slag trap buoyancy cavity; the upper port part of the sprue cup body is provided with a floating limit platform;
when the buoyancy of the molten steel contained in the settling zone to the slag trap is larger than the gravity of the slag trap, the slag trap floats upwards to communicate the settling zone with the bottom of the pouring zone, and the floating height of the slag trap is limited by the floating limiting table.
Working process
Before the pouring cup is used, the inner cavity of the pouring cup body and two sides of the slag trap are coated with refractory paint, after the pouring cup body is dried, the pouring cup body is placed at the top of the sand box, the pouring hole is aligned with the sprue in the sand box, and the pouring cup body is fixed. And inserting the slag trap into the lowest end of the inner cavity of the pouring cup body to divide the inner cavity of the pouring cup body into a settling zone and a pouring zone. When pouring, the ladle opening is aligned to the settling zone, the molten steel is firstly poured into the settling zone, the liquid level continuously floats upwards, the steel slag floats above the molten steel in the settling zone due to the fact that the density of the steel slag is lower than that of the molten steel, the buoyancy of the molten steel contained in the settling zone to the slag trap is smaller than the self gravity of the slag trap, and the bottom of the settling zone is isolated from the pouring zone, so that the molten steel is fully settled in the settling zone. When molten steel is poured into a settling zone to about 2/3, the buoyancy of the molten steel contained in the settling zone to the slag trap is larger than the gravity of the slag trap, the slag trap floats upwards, the bottom of the settling zone is communicated with the pouring zone, and the slag trap floats upwards under the limit of the upwards-floating limit platform, so that the lifting height of the bottom of the slag trap is 30-40 mm; and the precipitated molten steel overflows to a pouring area from the bottom of the slag trap and enters the cavity of the sand box through a pouring hole. And continuously injecting the molten steel into the settling zone to keep the liquid level of the molten steel at about 2/3 until the casting is finished.
Advantageous effects
1. The sprue cup of the utility model increases the function of slag blocking and filtering, and can solve the problem that the slag enters the cavity along with the molten steel during pouring to cause slag inclusion of the casting;
2. the density of the slag trap is smaller than that of molten steel, the slag trap floats upwards and is limited by buoyancy, automatic slag trap control is realized, and the operation is simple and safe;
3. the utility model discloses a pouring basin simple structure, convenient for material collection, the preparation degree of difficulty is low, but uses in batches.
Drawings
FIG. 1 is a front cross-sectional view of a pouring cup of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a schematic view of the pouring cup in a settled state;
FIG. 4 is a schematic view of the pouring state of the pouring cup of the present invention;
in the drawings, 1-the pouring cup body; 2-slag trap; 3-floating up a limit table; 4-molten steel; 5-steel slag; 11-a pouring hole; 12-a precipitation zone; 13-a pouring area; 14-slag trap buoyancy chamber.
Detailed Description
The invention will be further described with reference to the accompanying drawings and examples.
Examples
As shown in fig. 1 and 2, the utility model relates to a floating force adjusting slag-stopping pouring cup, which comprises a pouring cup body 1, a slag-stopping plate 2 and a floating limiting platform 3;
the upper end of the pouring cup body 1 is provided with a cavity for containing molten steel, and the side wall of the middle part of the cavity of the pouring cup body 1 is symmetrically provided with slag trap limiting grooves; the slag trap 2 is arranged in the middle of the cavity of the pouring cup body 1 through a slag trap limiting groove, so that the cavity of the pouring cup body 1 is divided into a settling zone 12 and a pouring zone 13; the lower end of a pouring area 13 in the cavity of the pouring cup body 1 is provided with a pouring hole 11; a slag trap buoyancy cavity 14 is formed in the bottom of the cavity of the pouring basin body 1, when the slag trap 2 slides down to the bottom of the cavity of the pouring basin body 1 along a slag trap limiting groove, one end of the bottom surface of the slag trap 2 is lapped on the bottom surface of the sedimentation zone 12, and the other end of the bottom surface of the slag trap 2 is suspended above the slag trap buoyancy cavity 14; the upper end opening part of the sprue cup body 1 is provided with a floating limit platform 3;
when the buoyancy of the molten steel contained in the settling zone 12 to the slag trap 2 is larger than the self gravity of the slag trap 2, the slag trap 2 floats upwards to communicate the settling zone 12 with the bottom of the pouring zone 13, and the floating height of the slag trap 2 is limited by the floating limiting table 3.
Working process
Before the pouring cup is used, the inner cavity of the pouring cup body 1 and two sides of the slag baffle plate 2 are coated with refractory paint, after the pouring cup body 1 is dried, the pouring cup body is placed on the top of a sand box, a pouring hole 11 is aligned with a straight pouring gate in the sand box, and the pouring cup body 1 is fixed. The slag trap 2 is inserted into the lowest end of the inner cavity of the pouring cup body 1, so that the inner cavity of the pouring cup body 1 is divided into a settling zone 12 and a pouring zone 13. During pouring, aim at the casting ladle mouth to settling zone 12, in molten steel 4 pours into settling zone 12 earlier, the liquid level constantly come up, because the density of slag 5 is lower than molten steel 4, consequently slag 5 floats in settling zone 12 in molten steel 4 tops, figure 3 is the utility model discloses pouring basin sedimentation state sketch map, at this moment the molten steel of settling zone 12 splendid attire is right the buoyancy of slag trap 2 is less than slag trap 2 self gravity, the bottom of settling zone 12 with pouring zone 13 keeps apart, makes molten steel 4 be in fully deposit in settling zone 12. When the molten steel 4 is poured into the settling zone 12 to 2/3, the buoyancy of the molten steel contained in the settling zone 12 to the slag trap 2 is larger than the gravity of the slag trap 2, the slag trap 2 floats upwards, the bottom of the settling zone 12 is communicated with the pouring zone 13, and the slag trap 2 floats upwards under the limit of the floating limit table 3, so that the lifting height of the bottom of the slag trap 2 is 30-40 mm; the molten steel after the sediment overflows to the pouring area 13 from the bottom of the slag trap 2 and enters the sand box cavity through the pouring hole 11, and the figure 4 is a schematic diagram of the pouring state of the pouring cup of the utility model. The molten steel is continuously poured into the settling zone 12 to maintain the liquid level at about 2/3 until the casting is completed.
Claims (1)
1. A floating force adjusting slag stopping pouring cup is characterized in that: comprises a pouring cup body, a slag trap and a floating limit platform;
the upper end of the pouring cup body is provided with a cavity for containing molten steel, and the side wall of the middle part of the pouring cup body cavity is symmetrically provided with slag trap limiting grooves; the slag trap is arranged in the middle of the pouring cup body cavity through a slag trap limiting groove, so that the pouring cup body cavity is divided into a settling zone and a pouring zone; the lower end of a pouring area in the cavity of the pouring cup body is provided with a pouring hole; the bottom of the cavity of the pouring basin body is provided with a slag trap buoyancy cavity, when the slag trap slides to the bottom of the cavity of the pouring basin body along a slag trap limiting groove, one end of the bottom surface of the slag trap is lapped on the bottom surface of the sedimentation zone, and the other end of the bottom surface of the slag trap is suspended above the slag trap buoyancy cavity; the upper port part of the sprue cup body is provided with a floating limit platform;
when the buoyancy of the molten steel contained in the settling zone to the slag trap is larger than the gravity of the slag trap, the slag trap floats upwards to communicate the settling zone with the bottom of the pouring zone, and the floating height of the slag trap is limited by the floating limiting table.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202022818324.XU CN214133844U (en) | 2020-11-30 | 2020-11-30 | Floating force-adjustable slag-stopping pouring cup |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202022818324.XU CN214133844U (en) | 2020-11-30 | 2020-11-30 | Floating force-adjustable slag-stopping pouring cup |
Publications (1)
Publication Number | Publication Date |
---|---|
CN214133844U true CN214133844U (en) | 2021-09-07 |
Family
ID=77567541
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202022818324.XU Expired - Fee Related CN214133844U (en) | 2020-11-30 | 2020-11-30 | Floating force-adjustable slag-stopping pouring cup |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN214133844U (en) |
-
2020
- 2020-11-30 CN CN202022818324.XU patent/CN214133844U/en not_active Expired - Fee Related
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210907 |