CN214084982U - Automatic punching, sorting and packaging integrated device for PCBs - Google Patents
Automatic punching, sorting and packaging integrated device for PCBs Download PDFInfo
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- CN214084982U CN214084982U CN202022761823.XU CN202022761823U CN214084982U CN 214084982 U CN214084982 U CN 214084982U CN 202022761823 U CN202022761823 U CN 202022761823U CN 214084982 U CN214084982 U CN 214084982U
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Abstract
The application provides an integrative device of automatic punching board letter sorting packing of PCB includes: loading attachment disposes first transmission module and second transmission module in it, first transmission module is used for the transmission to wait to sort PCB board and transmits to preset position, second transmission module disposes a portion article absorption portion, the S axle is connected to the absorption portion, the S axle dispose in the guide rail, the guide rail part is located transmission device, the absorption portion snatchs PCB board removes the preset station to transmission device in along the guide rail, rejects the frame, transmits to letter sorting packing plant, including PCB removal module, camera determine module, letter sorting module and plural bagging-off subassembly in this letter sorting packing plant, this letter sorting module transmits qualified PCB bale to bagging-off subassembly based on camera determine module' S detection and carries out qualified PCB bale. Therefore, the PCB can be rapidly sorted and packaged in the field.
Description
Technical Field
The application relates to automation equipment, in particular to an automatic PCB punching, sorting and packaging integrated device.
Background
With the development of circuit board technology, the circuit boards are widely used in industrial products, and are roughly divided into Printed Circuit Boards (PCBs) and flexible circuit boards (FPCs) according to application occasions, and when in use, matched components are attached to the circuit boards so as to realize predetermined electrical connection and functions. Printed circuit board adopts the preparation to open little PCB board more on the PCB board of an inch most when the preparation then carries out the paster, will big PCB according to the punching press of predetermined specification divide into little PCB board after the paster is accomplished, and it mainly adopts artifical mode to sort and pack to the class after this cutting at present and sorts the inefficiency and has the not enough of letter sorting precision low like this.
Therefore, a new apparatus for automatically punch sorting packages is needed.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects, the application provides a novel integrated device for automatically punching, sorting and packaging, which realizes automatic sorting of the PCB after punching and improves sorting precision and efficiency in the packaging bag.
In order to achieve the purpose, the following technical scheme is adopted in the application:
the utility model provides an automatic integrative device of board letter sorting packing that dashes of PCB which characterized in that includes:
loading attachment, it includes: a lower frame, a first transmission module and a second transmission module are arranged on the base surface of the lower frame,
the first transmission module is used for transmitting the PCB to be sorted to a preset position,
the second transmission module disposes the portion article and absorbs the portion, the S axle is connected to the portion of absorbing, the S axle dispose in the guide rail, the guide rail part is located transmission device, the portion of absorbing snatchs the PCB board moves the preset station to transmission device in along the guide rail, and dispose in the letter sorting packing plant of transmission device one side, letter sorting packing plant includes:
a PCB moving module, a camera detection component, a sorting module and a plurality of bagging components,
the camera detection assembly dispose in the feed end of PCB removal module, the camera removal module that camera detection assembly connects, the drive area based on camera removal module moves the camera detection assembly and removes the control module who detects the PCB platelet and transmit the information that detects to letter sorting packing plant, and the PCB line board that detects is based on PCB removal module transmits to grabbing the station, letter sorting module snatchs the PCB platelet is carried to bagging-off subassembly or defective products receiver.
In one embodiment, the suction part is provided with an identification component, and the identification component comprises a code scanning gun for scanning a bar code of a PCB to be sorted.
In one embodiment, the suction part is configured with a plurality of first suction nozzles and a plurality of second suction nozzles, the second suction nozzles are located outside the first suction nozzles for sucking the frame of the PCB to be sorted, and the first suction nozzles are used for sucking the small separated PCBs.
In an embodiment, the automatic PCB punching, sorting and packaging integrated device is characterized in that the first suction nozzle and the second suction nozzle are respectively connected with a vacuum device.
In one embodiment, the first transmission module includes:
a conveying part, a tray sliding along the side surface is arranged on one side surface of the conveying part, a guide rail is arranged on at least one side of the conveying part, a driving part is arranged on one side of the conveying part, and the driving part is electrically connected with a control module of the feeding device,
the tray is driven to slide along the surface of the transmission part and the surface of the guide rail based on the driving of the driving part.
In one embodiment, the first transmission module further comprises:
the first limit switch is electrically connected with the control module of the feeding device and used for ensuring that the tray moves to a preset position when the first transmission module operates.
In one embodiment, the first transmission module further comprises:
and the second limit switch is electrically connected with the control module of the feeding device and used for limiting the initial position of the return value of the grabbed empty tray.
In one embodiment, the transmission apparatus includes:
the frame is provided with a plurality of supporting parts, the supporting parts are connected with the guide rails to support the guide rails, and the frame collecting box is arranged on one side of the frame and used for collecting frames.
In one embodiment, the sorting section comprises: the vacuum suction device comprises a plurality of third suction nozzles and a plurality of fourth suction nozzles, wherein the third suction nozzles are linearly arranged, the number of the third suction nozzles is consistent with that of small plates punched in the large PCB, and the fourth suction nozzles are connected to the vacuum suction device through independent lifting cylinders.
In one embodiment, the bagging assembly comprises:
the packaging bag placing device comprises a placing platform, a connecting part, a jacking device, a cylinder part, an accommodating part and a first guide rail, wherein the placing platform is used for temporarily placing a PCB small plate to be placed into a packaging bag, one end of the jacking device is connected with the placing platform, the other end of the jacking device is fixed on a base surface of a packaging bag component, the connecting part is used for fixing the packaging bag, the accommodating part is used for accommodating part of a bag body of the packaging bag, one side of the accommodating part is connected with the first guide rail through a base, the base is connected with the cylinder part,
the base slides along the first guide rail based on the driving of the cylinder part, and the placing platform moves upwards and inclines based on the jacking of the jacking device, so that the PCB small plates on the placing platform slide into the packaging bag.
Advantageous effects
Compared with the prior art, the automatic punching, sorting and packaging integrated device provided by the application realizes that the PCB after punching is distinguished from defective products based on the AOI device to automatically sort and put the defective products into the packaging bag to improve sorting precision and efficiency.
Drawings
Fig. 1 is a schematic perspective view of an automatic PCB punching, sorting and packaging integrated device according to an embodiment of the present application;
FIG. 2 is a schematic view of the internal structure of the PCB automatic punching, sorting and packaging integrated device in FIG. 1;
fig. 3 is a schematic perspective view illustrating a first transmission module and a second transmission module according to an embodiment of the present disclosure;
fig. 4 is a schematic perspective view of the first transmission module in fig. 3;
fig. 5 is a schematic perspective view of a second transmission module in fig. 3;
fig. 6 is a schematic perspective view of the sorting and packaging device 300 in fig. 1;
fig. 7 is a schematic structural diagram of the camera detection assembly 320 and the sorting module 330 in fig. 6.
Detailed Description
The above-described scheme is further illustrated below with reference to specific examples. It should be understood that these examples are for illustrative purposes and are not intended to limit the scope of the present application. The conditions employed in the examples may be further adjusted as determined by the particular manufacturer, and the conditions not specified are typically those used in routine experimentation.
The embodiment of this application provides an integrative device of automatic punching board letter sorting packing of PCB, includes: loading attachment, it disposes: first transmission module and second transmission module, first transmission module is used for transmitting waits to sort PCB board and transmits to preset position, and second transmission module disposes: the part absorbs the portion, and the S axle is connected to the portion of absorbing, and the S axle is disposed in the guide rail, and the guide rail part is located transmission device, and the portion of absorbing snatchs the frame is rejected to the preset station that the PCB board removed to transmission device in along the guide rail, and dispose in the letter sorting packing plant of transmission device one side, state letter sorting packing plant and include: camera determine module, letter sorting module and plural bagging-off subassembly, camera determine module disposes in the feed end of PCB movable module, camera determine module detects the PCB platelet on the PCB movable module and with the information transmission who detects to letter sorting packing plant's control module, the PCB line board that detects is based on PCB movable module transmission to grabbing the station, letter sorting module snatchs the PCB platelet and carries to bagging-off subassembly or defective products receiver, can be fast like this to PCB board entering letter sorting, packing.
Next, referring to fig. 1 to 7, an automatic punch sorting and packaging integrated apparatus according to an embodiment of the present application will be described in detail.
Fig. 1 is a schematic perspective structure view of an automatic PCB punching, sorting and packaging integrated device according to an embodiment of the present application. The PCB automatic punching, sorting and packaging integrated device,
the method comprises the following steps: a feeding device 100 having a feeding hole at one side thereof, from which the punched PCB 400 to be sorted is introduced into the feeding device 100,
a transmission device 200, a transmission track in the transmission device 200 is connected with a transmission track in the feeding device 100 (preferably, the transmission track in the feeding device 100 extends into the transmission device 200),
and a sorting and packaging device 300, wherein the inlet side of the sorting and packaging device 300 receives the transmission of the feeding device 100, detects the transmission, divides the transmission into PCB small plates and places the qualified small plates into a packaging bag 500. The top of the sorting and packaging device 300 is provided with a prompting component a for prompting the running state of the sorting and packaging device 300. A human-machine interface c is configured at one side of the sorting and packaging device 300, the sorting and packaging device 300 is operated by inputting instructions, and a plurality of buttons b are also configured at the same side of the sorting and packaging device for emergency shutdown and other operations. In one embodiment, a display module is disposed on the side of the sorting and packaging apparatus 300 where the packaging bags 500 are disposed, for displaying information of the sorted and packaged items, such as information of current packaging and information of accumulated packaging in a certain period of time.
Next, referring to fig. 2 to 7 in conjunction with fig. 1, the internal structure of the PCB automatic punching, sorting and packaging integrated device will be described in detail.
The loading device 100 includes a lower frame 130, a first transmission module 110 and a second transmission module 120 configured on a base surface 101 thereof for transmitting PCB boards to be sorted,
the second transfer module 120 is provided with a component suction part 121,
the first transport module 110 transports the PCB 400 to be sorted to a predetermined position, and the component suction part 121 of the second transport module 120 grabs the PCB 400 to move along the guide rail 123 and to a predetermined station. In one embodiment, the suction unit 121 is configured with an identification component 122, such as a barcode scanner 122, which scans the barcode of the product before the product is sucked to identify the type of the product to be sorted (the type can be pre-configured in the control module of the loading device 100 before sorting, and different types can be based on different or the same sorting criteria). In one embodiment, the suction portion 121 is connected to an S-shaft 124, and the S-shaft 124 is disposed on the guide rail 123. The suction part 121 is configured with a plurality of first suction nozzles and a plurality of second suction nozzles 121a, the second suction nozzles 121a are located outside the first suction nozzles for sucking the frames 401 of the PCB boards to be sorted, and the first suction nozzles are used for sucking the divided small PCB boards 402. The second suction nozzle is separately connected with a vacuum device.
The structure of the first transmission module 110 is described with reference to fig. 4 and 3.
The first transmission module 110 includes a transmission part 111, a tray 112 configured on one side surface thereof and sliding along the side surface, a guide rail 114 configured on at least one side of the transmission part 111, and a driving part 116 configured on a direction side of the transmission part 111 away from the tray 112, wherein the driving part 116 is electrically connected to a control module (not shown) of the feeding device 100, and the tray 112 is driven to slide along the surface thereof and the guide rail 114 based on the driving of the driving part 116. The first transfer module 110 further includes a first limit switch 115 for ensuring that the tray is moved to a preset position to be caught by the suction part 121 when the first transfer module 110 is operated,
the first transmission module 110 further includes a second limit switch 113 for limiting the gripped empty tray to return to the initial position for placing a next PCB to be sorted. The tray 112 is used for placing at least one punched PCB to be sorted, which is divided based on a certain specification, and comprises a frame sorting step and a step of removing frames and defective products. In this embodiment, each of the 9 PCBs to be sorted placed in the tray 112 is divided into 4 rows and 5 columns (in other embodiments, the number of the divided pieces is not specifically limited).
The transferring device 200 includes a frame 210 having a plurality of supporting members 211 coupled to the guide rails 123 to support the guide rails 123. And a frame collecting box 220, wherein the part sucking part 121 of the second transmission module 120 grabs the PCB 400 to move along the guide rail 123 and moves to a preset station, and then the sucking disc sucks the frame and puts the frame into the collecting box 220.
The PCB to be sorted with the frame removed is conveyed to a PCB moving module 310 of a sorting and packaging device 300 in a block-by-block manner (one PCB moving module is arranged in a similar series manner), a camera detection assembly 320 is configured at a feeding position of the PCB moving module 310, a camera moving module 321 connected with the camera detection assembly 320 is driven to move based on the camera moving module 321 to detect PCB small plates, detected information is conveyed to a control module (not shown) of the sorting and packaging device 300, the detected PCB to be sorted is conveyed to a grabbing station based on the PCB moving module 310, the sorting module 330 sorts the PCB, qualified products are placed into a bagging assembly 340, a plurality of packaging bags 500 are configured in the bagging assembly 340, and the PCB small plates are placed into the packaging bags 500. In the present embodiment, 5 bagging units 340 are disposed, 5 packaging bags 500 are disposed correspondingly, and 600PCS are packed in each bag. And placing the defective products into a preset defective product storage box. In this embodiment, the defective product storage box is divided into the AOI defective storage box 304, the ICT defective storage box 303 and the sub-board defective storage box 305, so that the advantage of the design is that the defective type is distinguished so as to provide accurate data information for the improvement of the previous process in the later stage. In this embodiment, the sorting and packaging apparatus 300 includes a base 301, a control module (not shown) is disposed in the base 301, and the PCB moving module 310, the camera detection assembly 320, the sorting module 330, the bagging assembly 340, and a plurality of defective product storage boxes are disposed on a base surface 302 of the base 301. The sorting module 330 includes an X-track module and a Y-track module, and a sorting portion 331, where the sorting portion 331 is connected to the X-track module and the Y-track module, and is driven in the X/Y direction based on the X-track module and the Y-track module, respectively, to suck/grab the PCB platelet at a grabbing station and put the PCB platelet into a predetermined position, such as a defective product storage box or a bag-packing assembly 340.
The sorting part 331 includes a third nozzle 334, a fourth nozzle 334, the third nozzle 334 is used for sucking/grabbing a good product, the fourth nozzle 334 is used for sucking/grabbing a defective product. In this embodiment, the third nozzles 334 are linearly arranged, and the number thereof is equal to the number of small plates to be punched in the large PCB, so that if all the small plates are good, the small plates are picked at one time, thereby improving the sorting efficiency. The fourth suction nozzle 334 is connected to a vacuum pumping device (not shown) by a separate elevating cylinder, and the sorting part 331 is provided with a good product elevating cylinder 333, which is intended to be connected to the third suction nozzle 334. The sorting part 331 is provided with a vacuum negative pressure gauge 332 for displaying a value of vacuum suction at the time of operation.
The bagging assembly 340 comprises a placing platform 341, a connecting component 342, a jacking device 343, a cylinder component 344, a receiving part 345 and a first guide rail 346, wherein the placing platform 341 is used for temporarily placing a small PCB plate to be packaged into a packaging bag, one end of the jacking device 343 is connected with the placing platform 341, the other end of the jacking device 343 is fixed on a base surface 302a of the bagging assembly 340, preferably, the plane of the base surface 302a is lower than the plane of the base surface 302. The connection part 342 is connected to one side of the placing platform 341, and the PCB platelet on the placing platform 341 is moved upward and tilted to slide into the packing bag 500 based on the lifting of the lifting device 343. The connecting member 342 fixes the packing bag 500. The receiving portion 345 receives a part of the bag body of the packaging bag 500. One side of the receiving portion 345 is connected to the first guide rail 346 through the base 347, and the base 347 connected to the cylinder member 344 slides along the first guide rail 346 by driving the base 347 of the cylinder member 344, thereby achieving adjustment of the inclination angle of the packing bag and withdrawal of the packing bag.
The automatic integrative device of board letter sorting packing that dashes of foretell PCB includes: loading attachment disposes first transmission module and second transmission module in it, first transmission module is used for the transmission to wait to sort PCB board and transmits to preset position, second transmission module disposes a portion article absorption portion, the S axle is connected to the absorption portion, the S axle dispose in the guide rail, the guide rail part is located transmission device, the absorption portion snatchs PCB board removes the preset station to transmission device in along the guide rail, rejects the frame, transmits to letter sorting packing plant, including PCB removal module, camera determine module, letter sorting module and plural bagging-off subassembly in this letter sorting packing plant, this letter sorting module transmits qualified PCB bale to bagging-off subassembly based on camera determine module' S detection and carries out qualified PCB bale. Therefore, the PCB can be rapidly sorted and packaged in the field.
The above embodiments are merely illustrative of the technical concepts and features of the present application, and the purpose of the embodiments is to enable those skilled in the art to understand the content of the present application and implement the present application, and not to limit the protection scope of the present application. All equivalent changes and modifications made according to the spirit of the present application are intended to be covered by the scope of the present application.
Claims (10)
1. The utility model provides an automatic integrative device of board letter sorting packing that dashes of PCB which characterized in that includes:
loading attachment, it disposes: a first transmission module and a second transmission module,
the first transmission module is used for transmitting the PCB to be sorted to a preset position,
the second transmission module is configured with: the part sucking part is connected with an S shaft, the S shaft is arranged on a guide rail, the guide rail part is positioned in the transmission device, the sucking part grabs the PCB and moves to a preset station removing frame in the transmission device along the guide rail, and the part sucking part is arranged on a sorting and packaging device at one side of the transmission device,
the sorting and packaging device comprises: camera determine module, letter sorting module and plural bagging-off subassembly, camera determine module disposes in the feed end of PCB moving module, camera determine module detects the PCB platelet on the PCB moving module and with the information transmission to letter sorting packing plant's control module that detects, the PCB line board that detects based on PCB moving module transmits to grabbing the station, letter sorting module snatchs the PCB platelet is carried to bagging-off subassembly or defective products receiver.
2. The PCB automatic punching, sorting and packaging integrated device as claimed in claim 1, wherein the suction part is provided with an identification component, and the identification component comprises a code scanning gun for scanning a bar code of a PCB to be sorted.
3. The integrated PCB automatic punching, sorting and packaging device as claimed in claim 1, wherein the suction part is configured with a plurality of first suction nozzles and a plurality of second suction nozzles, the second suction nozzles are located outside the first suction nozzles for sucking the frame of the PCB to be sorted, and the first suction nozzles are used for sucking the divided small PCBs.
4. The PCB automatic punching, sorting and packaging integrated device as claimed in claim 3, wherein the first suction nozzle and the second suction nozzle are respectively connected to a vacuum device.
5. The PCB automatic punching, sorting and packaging integrated device as claimed in claim 1, wherein the first transmission module comprises:
a conveying part, a tray sliding along the side surface is arranged on one side surface of the conveying part, a guide rail is arranged on at least one side of the conveying part, a driving part is arranged on one side of the conveying part, and the driving part is electrically connected with a control module of the feeding device,
the tray is driven to slide along the surface of the transmission part and the surface of the guide rail based on the driving of the driving part.
6. The PCB automatic punching, sorting and packaging integrated device as claimed in claim 5, wherein the first transmission module further comprises:
the first limit switch is electrically connected with the control module of the feeding device and used for ensuring that the tray moves to a preset position when the first transmission module operates.
7. The PCB automatic punching, sorting and packaging integrated device as claimed in claim 5, wherein the first transmission module further comprises:
and the second limit switch is electrically connected with the control module of the feeding device and used for limiting the initial position of the return value of the grabbed empty tray.
8. The PCB automatic punching, sorting and packaging integrated device as claimed in claim 1, wherein the transmission device comprises:
the frame is provided with a plurality of supporting parts, the supporting parts are connected with the guide rails to support the guide rails, and the frame collecting box is arranged on one side of the frame and used for collecting frames.
9. The PCB automatic punching, sorting and packaging integrated device as claimed in claim 1,
the sorting part includes: the vacuum suction device comprises a plurality of third suction nozzles and a plurality of fourth suction nozzles, wherein the third suction nozzles are linearly arranged, the number of the third suction nozzles is consistent with that of small plates punched in the large PCB, and the fourth suction nozzles are connected to the vacuum suction device through independent lifting cylinders.
10. The PCB automatic punching, sorting and packaging integrated device as claimed in claim 1,
the bagging assembly comprises:
the packaging bag placing device comprises a placing platform, a connecting part, a jacking device, a cylinder part, an accommodating part and a first guide rail, wherein the placing platform is used for temporarily placing a PCB small plate to be placed into a packaging bag, one end of the jacking device is connected with the placing platform, the other end of the jacking device is fixed on a base surface of a packaging bag component, the connecting part is used for fixing the packaging bag, the accommodating part is used for accommodating part of a bag body of the packaging bag, one side of the accommodating part is connected with the first guide rail through a base, the base is connected with the cylinder part,
the base slides along the first guide rail based on the driving of the cylinder part, and the placing platform moves upwards and inclines based on the jacking of the jacking device, so that the PCB small plates on the placing platform slide into the packaging bag.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022761823.XU CN214084982U (en) | 2020-11-25 | 2020-11-25 | Automatic punching, sorting and packaging integrated device for PCBs |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022761823.XU CN214084982U (en) | 2020-11-25 | 2020-11-25 | Automatic punching, sorting and packaging integrated device for PCBs |
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| CN214084982U true CN214084982U (en) | 2021-08-31 |
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| CN202022761823.XU Active CN214084982U (en) | 2020-11-25 | 2020-11-25 | Automatic punching, sorting and packaging integrated device for PCBs |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114408299A (en) * | 2021-12-22 | 2022-04-29 | 广州兴森快捷电路科技有限公司 | PCB classification and packaging method and device, electronic equipment and storage medium |
| CN114852434A (en) * | 2022-05-12 | 2022-08-05 | 歌尔股份有限公司 | Automatic board-separating packaging mechanism and automatic board-separating packaging production line |
| CN114919790A (en) * | 2022-07-20 | 2022-08-19 | 安徽宏路新材料科技有限公司 | Automatic packaging equipment of imitative stone material brick |
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2020
- 2020-11-25 CN CN202022761823.XU patent/CN214084982U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114408299A (en) * | 2021-12-22 | 2022-04-29 | 广州兴森快捷电路科技有限公司 | PCB classification and packaging method and device, electronic equipment and storage medium |
| CN114408299B (en) * | 2021-12-22 | 2024-04-30 | 广州兴森快捷电路科技有限公司 | PCB sorting and packaging method and device, electronic equipment and storage medium |
| CN114852434A (en) * | 2022-05-12 | 2022-08-05 | 歌尔股份有限公司 | Automatic board-separating packaging mechanism and automatic board-separating packaging production line |
| CN114852434B (en) * | 2022-05-12 | 2024-05-31 | 歌尔股份有限公司 | Automatic board-dividing packaging mechanism and automatic board-dividing packaging production line |
| CN114919790A (en) * | 2022-07-20 | 2022-08-19 | 安徽宏路新材料科技有限公司 | Automatic packaging equipment of imitative stone material brick |
| CN114919790B (en) * | 2022-07-20 | 2022-09-30 | 安徽宏路新材料科技有限公司 | Automatic packaging equipment of imitative stone material brick |
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