CN213793712U - Full-automatic hole machining device - Google Patents
Full-automatic hole machining device Download PDFInfo
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- CN213793712U CN213793712U CN202022701550.XU CN202022701550U CN213793712U CN 213793712 U CN213793712 U CN 213793712U CN 202022701550 U CN202022701550 U CN 202022701550U CN 213793712 U CN213793712 U CN 213793712U
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Abstract
The utility model relates to a punching equipment technical field discloses a full-automatic hole processingequipment, and it includes: a flexible feed mechanism; the punching mechanism is provided with at least one punching mechanism and is arranged along the axial direction of the flexible feeding mechanism; the feeding mechanism is arranged at one end of the flexible feeding mechanism and is used for automatically feeding the workpiece; the blanking mechanism is arranged at the other end of the flexible feeding mechanism, so that the punching mechanism is positioned between the feeding mechanism and the blanking mechanism, and the blanking mechanism is used for automatically blanking the workpiece; and the control mechanism is respectively connected with the flexible feeding mechanism, the punching mechanism, the feeding mechanism and the discharging mechanism and controls the working state of the control mechanism. The full-automatic hole processing device realizes automatic flow operation in the process of multi-axial blanking of profile steel, single processing can realize multi-axial multi-station automatic blanking of the profile steel, the processing efficiency is high, and the product stability is good.
Description
Technical Field
The utility model relates to a punching equipment technical field especially relates to a full-automatic hole processingequipment.
Background
With the market expansion, the demand of photovoltaic bracket series products is increasing year by year, for example: h shaped steel, according to its connected mode, need to arrange the connection hole site so that its butt joint to H shaped steel multiaxis both ends. Because the demand of H shaped steel product is great, in order to guarantee product quality, ensure end connection's accuracy, so big processing quantity if adopt traditional spot facing work equipment to every H shaped steel carry out multiaxis to punch a hole the operation, its machining efficiency is lower, and product stability is relatively poor, is difficult to satisfy the demand in market.
Disclosure of Invention
In order to solve the technical problem, the utility model provides a full-automatic hole processingequipment makes the process of shaped steel multiaxial blanking realize automatic pipelining, and the automatic blanking of shaped steel multiaxial multistation can be realized in single processing, and its machining efficiency is high, and product stability is good.
The utility model provides a technical scheme as follows:
a full-automatic hole machining device includes:
the flexible feeding mechanism is used for conveying a workpiece to be processed;
the punching mechanism is at least provided with one punching mechanism, is arranged along the axial direction of the flexible feeding mechanism and is used for punching the workpiece;
the feeding mechanism is arranged at one end of the flexible feeding mechanism and is used for automatically feeding the workpiece;
the blanking mechanism is arranged at the other end of the flexible feeding mechanism, so that the punching mechanism is positioned between the feeding mechanism and the blanking mechanism, and the blanking mechanism is used for automatically blanking the workpiece;
and the control mechanism is respectively connected with the flexible feeding mechanism, the punching mechanism, the feeding mechanism and the discharging mechanism and controls the working state of the control mechanism.
Among this technical scheme, feed mechanism moves the work piece to flexible feed mechanism in proper order on, control mechanism control flexible feed mechanism and the automatic blanking of the multiaxial of mechanism completion work piece that punches a hole, and rethread unloading mechanism puts things in good order the work piece to the set position, makes the process of work piece multiaxial blanking realize automatic assembly line operation, and single processing can realize the automatic blanking of H shaped steel multiaxial multistation, and its machining efficiency is high, and product stability is good.
Further preferably, the flexible feeding mechanism comprises a first flexible feeding mechanism and a second flexible feeding mechanism, the first flexible feeding mechanism and the second flexible feeding mechanism are respectively arranged at two sides of the punching mechanism and are located in the same linear direction, so that the feeding mechanism is located on the first flexible feeding mechanism, and the blanking mechanism is located on the second flexible feeding mechanism.
Further preferably, the punching mechanism comprises a side punch member for punching a side of the workpiece and a top punch member for punching a top of the workpiece.
Further preferably, the side punch members comprise a first side punch member fixedly arranged and at least one second side punch member movably arranged.
In the technical scheme, the workpiece is punched by arranging the first side punching component and the at least one second side punching component, so that a plurality of punching actions can be simultaneously carried out, and the second side punching component is movably arranged, so that hole machining with different hole pitches can be realized; the processing of the section bars and the hole patterns with different specifications can be realized by replacing the die.
Further preferably, the first side punching member punches a side of the workpiece, or the first side punching mechanism punches both sides of the workpiece;
the second side punch member punches one side of the workpiece or the second side punch member punches both sides of the workpiece.
Further preferably, the top punch members comprise a first top punch member fixedly arranged and at least one second top punch member movably arranged.
Further preferably, the method further comprises the following steps:
a hydraulic drive mechanism connected to and powering the side punch members; and or, the hydraulic drive mechanism is connected to and powers the top punch member.
Further preferably, the method further comprises the following steps:
the first storage rack is arranged on one side of the flexible feeding mechanism and is positioned on the lower side of the feeding mechanism, the first storage rack is used for storing workpieces to be processed, and the feeding mechanism grabs the workpieces in a mechanical arm or electromagnetic adsorption mode;
and/or the second storage rack is arranged on one side of the flexible feeding mechanism and positioned on the lower side of the blanking mechanism, the second storage rack is used for storing the processed workpiece, and the workpiece is grabbed by the blanking mechanism in a mechanical arm or electromagnetic adsorption mode.
Further preferably, the control mechanism is a numerical control system, and is used for compiling a numerical control program according to a processing drawing, and automatically processing the workpiece by the equipment according to an instruction of the recorded program through field recording, U disk copying or remote transmission, and the distance between the holes can be set at will.
Further preferably, the method further comprises the following steps: and the alarm system is connected with the control mechanism and used for monitoring the operation of the device in real time, giving an alarm when the device has an abnormal fault and suspending the operation of the device.
Compared with the prior art, the utility model discloses a full-automatic spot facing work device beneficial effect lies in:
the utility model discloses in, feed mechanism moves the work piece to flexible feed mechanism in proper order on, the multi-axial automatic blanking of work piece is accomplished to control mechanism control flexible feed mechanism and the mechanism of punching a hole, and rethread unloading mechanism puts things in good order the work piece to the established position, makes the process of work piece multi-axial blanking realize automatic pipelining, and the automatic blanking of H shaped steel multi-axial multistation can be realized to single processing, and its machining efficiency is high, and product stability is good.
Drawings
The foregoing features, technical features, advantages and embodiments are further described in the following detailed description of the preferred embodiments, which is to be read in connection with the accompanying drawings.
FIG. 1 is a schematic structural diagram of a fully automatic hole machining apparatus according to the present embodiment;
FIG. 2 is a schematic structural view of the H-shaped steel of the present embodiment.
The reference numbers illustrate:
1. the device comprises a first flexible feeding mechanism, a second flexible feeding mechanism, a punching mechanism, a first side punching component, a second side punching component, a top punching component, a feeding mechanism, a discharging mechanism, a control mechanism, a hydraulic driving mechanism, a first material storage frame, a second material storage frame, a H-shaped steel and a hole, wherein the first flexible feeding mechanism is 2, the second flexible feeding mechanism is 3, the first side punching component is 4, the second side punching component is 5, the top punching component is 6, the feeding mechanism is 7, the discharging mechanism is 8, the control mechanism is 9, the hydraulic driving mechanism is 10, the first material storage frame is 11, the second material storage frame is 12, the H-shaped steel is 13, and the hole is 14.
Detailed Description
In the following description, for purposes of explanation and not limitation, specific details are set forth, such as particular system structures, techniques, etc. in order to provide a thorough understanding of the embodiments of the present application. However, it will be apparent to one skilled in the art that the present application may be practiced in other embodiments that depart from these specific details. In other instances, detailed descriptions of well-known systems, devices, circuits, and methods are omitted so as not to obscure the description of the present application with unnecessary detail.
It will be understood that the terms "comprises" and/or "comprising," when used in this specification and the appended claims, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
For the sake of simplicity, only the parts relevant to the present invention are schematically shown in the drawings, and they do not represent the actual structure as a product. In addition, in order to make the drawings concise and understandable, components having the same structure or function in some of the drawings are only schematically illustrated or only labeled. In this document, "one" means not only "only one" but also a case of "more than one".
It should be further understood that the term "and/or" as used in this specification and the appended claims refers to and includes any and all possible combinations of one or more of the associated listed items.
In the embodiments shown in the drawings, the directions (such as up, down, left, right, front, and rear) are used to explain the structure and movement of the various components of the present invention not absolutely, but relatively. These illustrations are appropriate when these components are in the positions shown in the figures. If the description of the positions of these components changes, the indication of these directions changes accordingly.
In addition, in the description of the present application, the terms "first", "second", and the like are used only for distinguishing the description, and are not intended to indicate or imply relative importance.
In order to more clearly illustrate embodiments of the present invention or technical solutions in the prior art, specific embodiments of the present invention will be described below with reference to the accompanying drawings. It is obvious that the drawings in the following description are only examples of the invention, and that for a person skilled in the art, other drawings and embodiments can be obtained from these drawings without inventive effort.
As a specific embodiment, as shown in fig. 1, the present embodiment provides a full-automatic hole machining apparatus, including: the flexible feeding mechanism is used for conveying a workpiece to be processed; the punching mechanism 2 is at least provided with one punching mechanism 2, is arranged along the axial direction of the flexible feeding mechanism and is used for punching a workpiece; the feeding mechanism 7 is arranged at one end of the flexible feeding mechanism, and the feeding mechanism 7 is used for automatically feeding workpieces; the blanking mechanism 8 is arranged at the other end of the flexible feeding mechanism, so that the punching mechanism 3 is positioned between the feeding mechanism 7 and the blanking mechanism 8, and the blanking mechanism 8 is used for automatically blanking the workpiece; and the control mechanism 9 is connected with the flexible feeding mechanism, the punching mechanism 3, the feeding mechanism 7 and the discharging mechanism 8 respectively, and controls the working state of the flexible feeding mechanism, the punching mechanism 3, the feeding mechanism 7 and the discharging mechanism 8.
In this embodiment, the work piece can be H shaped steel, square pipe or other pipe fittings, feed mechanism 7 moves the work piece to flexible feed mechanism in proper order on, control mechanism 9 control flexible feed mechanism and 3 multiaxial automatic blanking of accomplishing the work piece of mechanism of punching a hole, rethread unloading mechanism 8 is put things in good order the work piece to the established position, the process that makes the multiaxial blanking of work piece realizes automatic water conservancy diversion operation, the automatic blanking of H shaped steel multiaxial multistation can be realized to single processing, its machining efficiency is high, product stability is good.
In another embodiment, as shown in fig. 1, on the basis of the above embodiment, the flexible feeding mechanism includes a first flexible feeding mechanism 1 and a second flexible feeding mechanism 2, the first flexible feeding mechanism 1 and the second flexible feeding mechanism 2 are respectively disposed at two sides of the punching mechanism 3 and are located in the same linear direction, so that the feeding mechanism 7 is located on the first flexible feeding mechanism 1, and the blanking mechanism 8 is located on the second flexible feeding mechanism 2.
The flexible feeding mechanism can be an intelligent flexible feeding system, the intelligent flexible feeding system is auxiliary automatic feeding equipment which is specially matched with equipment for drilling and cutting longer workpieces, the feeding precision is accurate, the efficiency is high, and the application field is wide. The flexible feeding mechanism is applied to a numerical control mode, the panel controls cutting and size, the feeding and feeding functions of workpieces with different lengths can be realized, and compared with the traditional manual feeding mode, the flexible feeding mechanism has the characteristics of high efficiency, high positioning precision, high use flexibility and the like. The specific parameters of the flexible feeding mechanism are as follows, the power of the equipment: 2.5/3.3 Kw; effective feeding stroke: 6 m; feeding speed: 1-1.5m/s, adopting a CNC control system and adopting a segmented closed-loop control technology; the transmission form is as follows: the device is servo-driven, precise helical gear and rack transmission and linear guide rail guiding; feeding precision: less than or equal to plus or minus 0.5 mm.
In another embodiment, as shown in fig. 1, on the basis of the above-described embodiment, the punching mechanism 2 includes side punch members and a top punch member 6, the side punch members and the top punch member 6 being arranged respectively in the axial direction of the flexible feeding mechanism, the side punch members being used to punch the side portions of the workpiece, and the top punch member 6 being used to punch the top portion of the workpiece. Wherein the side punch member comprises a first side punch member 4 and at least one second side punch member 5, the first side punch member 4 being fixedly arranged and the second side punch member 5 being movably arranged. The workpiece is punched by arranging the first side punching component 4 and the at least one second side punching component 5, so that a plurality of punching actions can be carried out simultaneously, and the second side punching component 5 is movably arranged, so that hole machining with different hole pitches can be realized; the processing of the section bars and the hole patterns with different specifications can be realized by replacing the die.
Specifically, as shown in fig. 1, the first side punching member 4 may punch one side of the workpiece, or the first side punching mechanism 4 may punch both sides of the workpiece at the same time. The second side punch member 5 may punch one side of the workpiece, or the second side punch member 5 may punch both sides of the workpiece simultaneously. The top punch member 6 comprises a first top punch member fixedly arranged and at least one second top punch member movably arranged.
As shown in FIG. 2, when the workpiece is an H-shaped steel 13, a plurality of holes need to be drilled at different positions of the two ends of the H-shaped steel 13. In actual processing, the H-shaped steel 13 needs to be placed on the side, two transverse surfaces of the H-shaped steel 13 are located on two sides, and the control mechanism 9 controls the first side punching component 4 and the second side punching component 5 to automatically drill holes on the two transverse surfaces of the H-shaped steel 13 in cooperation with the flexible feeding mechanism. When the vertical surface of the H-shaped steel 13 needs to be drilled, the control mechanism 9 controls the top punching component 6 to automatically drill the vertical surface of the H-shaped steel 13 by matching with the flexible feeding mechanism. The automatic assembly line operation is realized in the process of making 13 multi-axial blanking of H shaped steel, and the automatic blanking of H shaped steel multi-axial multistation can be realized to single processing, and its machining efficiency is high, and product stability is good.
Further, as shown in fig. 1, the full-automatic hole machining apparatus further includes: and a hydraulic drive mechanism 10, the hydraulic drive mechanism 10 being connected to and powering the side punch members and the top punch member 6 respectively. The side punching component and the top punching component 6 are powered by a hydraulic system, and the control mechanism 9 provides a control mode, so that the accurate processing of different hole types of round holes and long holes can be completed. The hydraulic system is high in punching speed, can complete 1.5-2 seconds of one-stroke-time circulation, is accurate and efficient, and high in quality of processed workpieces, and can complete punching by replacing different dies when processing sectional materials of different specifications.
In another embodiment, as shown in fig. 1, based on the above embodiment, the fully automatic hole machining apparatus further includes: a first magazine 11 and a second magazine 12. Wherein, the first storage rack 11 is arranged at one side of the flexible feeding mechanism and is located at the lower side of the feeding mechanism 7, and the first storage rack 11 is used for storing workpieces to be processed. The feeding mechanism 7 can grab the workpiece through a mechanical arm or an electromagnetic adsorption mode. The second storage rack 12 is arranged on one side of the flexible feeding mechanism and is located on the lower side of the blanking mechanism 8, and the second storage rack 12 is used for storing processed workpieces. The blanking mechanism 8 can grab the workpiece through a mechanical arm or an electromagnetic adsorption mode. The feeding mechanism 7 and the discharging mechanism 8 mainly complete the automatic feeding and discharging functions of workpieces, the maximum upper and lower stroke is 1.4 meters, and the maximum bearing load is 250 Kg.
Further, the control mechanism 9 is a numerical control system, and is a control host of the full-automatic hole machining apparatus, and is composed of a control cabinet, a distribution board, a numerical control system, an operation panel, and the like. And compiling a numerical control program according to the processing drawing, and automatically processing the workpiece by the equipment according to the instruction of the recorded program through field recording, USB flash disk copying or remote transmission, wherein the distance between the holes can be set at will.
Further, full-automatic hole processingequipment still includes: and the alarm system is connected with the control mechanism 9 and is used for monitoring the operation of the device in real time, giving an alarm when the device has an abnormal fault and enabling the device to pause to operate through the control mechanism. The alarm system can monitor the operation of system programs, monitor feeding and discharging, monitor whether processing abnormity occurs in a processed workpiece, monitor whether a machine breaks down, and the like.
In practical application, the work flow of workpiece processing is as follows: the whole batch of workpieces are placed on the first storage frame → the feeding mechanism picks the workpieces, and the workpieces are placed on the first flexible feeding mechanism → the first flexible feeding mechanism is matched with the punching mechanism to finish the automatic blanking of the front end of the workpieces → the second flexible feeding mechanism is matched with the punching mechanism to finish the automatic blanking of the rear end of the workpieces → the blanking mechanism moves the workpieces to the second storage frame to be stacked → the whole batch of workpieces is finished in N times of circulation.
The whole processing process of the workpiece is controlled by the control mechanism 9, and the processing of equidistant and unequal accurate feeding, automatic punching and automatic discharging of the workpiece can be automatically completed; the coordinated action of all the components can be adjusted through the input program, and the control system has a real-time digital display function and can memorize the machining quantity of workpieces. The full-automatic hole machining device solves the problems of more labor and low efficiency of the traditional production, and greatly improves the production efficiency and the qualification rate of products by adopting a production line type automatic machining mode; the operator can be on duty only by simple training without professional technical experience, thereby greatly saving the labor cost.
In the embodiment, the full-automatic hole machining device has extremely high stability and machining speed, and the consistency of products is ensured; the working environment of workers is greatly improved, and the probability of the occurrence of industrial injury of the workers is reduced; the technical requirements on workers are reduced, and the enterprise image is improved; the production line can be operated by 1-2 people, the equipment cost can be recovered within two years, and the production line has market popularization value.
In the above embodiments, the descriptions of the respective embodiments have respective emphasis, and reference may be made to the related descriptions of other embodiments for parts that are not described or recited in detail in a certain embodiment.
It should be noted that the above embodiments can be freely combined as necessary. The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. The utility model provides a full-automatic hole processingequipment which characterized in that includes:
the flexible feeding mechanism is used for conveying a workpiece to be processed;
the punching mechanism is at least provided with one punching mechanism, is arranged along the axial direction of the flexible feeding mechanism and is used for punching the workpiece;
the feeding mechanism is arranged at one end of the flexible feeding mechanism and is used for automatically feeding the workpiece;
the blanking mechanism is arranged at the other end of the flexible feeding mechanism, so that the punching mechanism is positioned between the feeding mechanism and the blanking mechanism, and the blanking mechanism is used for automatically blanking the workpiece;
and the control mechanism is respectively connected with the flexible feeding mechanism, the punching mechanism, the feeding mechanism and the discharging mechanism and controls the working state of the control mechanism.
2. The full-automatic hole machining device according to claim 1, characterized in that:
the flexible feeding mechanism comprises a first flexible feeding mechanism and a second flexible feeding mechanism, the first flexible feeding mechanism and the second flexible feeding mechanism are respectively arranged on two sides of the punching mechanism and are positioned in the same linear direction, so that the feeding mechanism is positioned on the first flexible feeding mechanism, and the blanking mechanism is positioned on the second flexible feeding mechanism.
3. The full-automatic hole machining device according to claim 1, characterized in that:
the punching mechanism includes a side punch member for punching a side of the workpiece and a top punch member for punching a top of the workpiece.
4. The full-automatic hole machining device according to claim 3, characterized in that:
the side punch members include a first side punch member fixedly disposed and at least one second side punch member movably disposed.
5. The full-automatic hole machining device according to claim 4, characterized in that:
the first side punching component punches one side of the workpiece, or the first side punching mechanism punches two sides of the workpiece;
the second side punch member punches one side of the workpiece or the second side punch member punches both sides of the workpiece.
6. The full-automatic hole machining device according to claim 3, characterized in that:
the top punch member comprises a first top punch member fixedly arranged and at least one second top punch member movably arranged.
7. The fully automatic hole machining device according to any one of claims 3 to 6, further comprising:
a hydraulic drive mechanism connected to and powering the side punch members; and or, the hydraulic drive mechanism is connected to and powers the top punch member.
8. The full-automatic hole machining device according to claim 1, characterized by further comprising:
the first storage rack is arranged on one side of the flexible feeding mechanism and is positioned on the lower side of the feeding mechanism, the first storage rack is used for storing workpieces to be processed, and the feeding mechanism grabs the workpieces in a mechanical arm or electromagnetic adsorption mode;
and/or the second storage rack is arranged on one side of the flexible feeding mechanism and positioned on the lower side of the blanking mechanism, the second storage rack is used for storing the processed workpiece, and the workpiece is grabbed by the blanking mechanism in a mechanical arm or electromagnetic adsorption mode.
9. The full-automatic hole machining device according to claim 1, characterized in that:
the control mechanism is a numerical control system and is used for compiling a numerical control program according to a processing drawing, and the equipment automatically processes the workpiece according to the instruction of the recorded program through field recording, USB flash disk copying or remote transmission, and the distance between the holes can be set at will.
10. The full-automatic hole machining device according to claim 9, characterized in that: further comprising:
and the alarm system is connected with the control mechanism and used for monitoring the operation of the device in real time, giving an alarm when the device has an abnormal fault and suspending the operation of the device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022701550.XU CN213793712U (en) | 2020-11-19 | 2020-11-19 | Full-automatic hole machining device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022701550.XU CN213793712U (en) | 2020-11-19 | 2020-11-19 | Full-automatic hole machining device |
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| CN213793712U true CN213793712U (en) | 2021-07-27 |
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| CN202022701550.XU Active CN213793712U (en) | 2020-11-19 | 2020-11-19 | Full-automatic hole machining device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023184646A1 (en) * | 2022-03-28 | 2023-10-05 | 山东金博利达精密机械有限公司 | Multi-station profile hydraulic punching production line and method |
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2020
- 2020-11-19 CN CN202022701550.XU patent/CN213793712U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023184646A1 (en) * | 2022-03-28 | 2023-10-05 | 山东金博利达精密机械有限公司 | Multi-station profile hydraulic punching production line and method |
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