CN213779903U - Steel wire surface defect detection system - Google Patents
Steel wire surface defect detection system Download PDFInfo
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- CN213779903U CN213779903U CN202021800205.5U CN202021800205U CN213779903U CN 213779903 U CN213779903 U CN 213779903U CN 202021800205 U CN202021800205 U CN 202021800205U CN 213779903 U CN213779903 U CN 213779903U
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- guide
- camera bellows
- supporting frame
- detection
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Abstract
The utility model provides a copper wire surface defect detecting system relates to surface defect detection area, including guiding device and detection device, guiding device includes that two middle parts are equipped with the coil wheel of pivot, bottom support plate and guide frame, the guide frame including set firmly in bottom support plate's first guide support frame and second guide support frame, first guide support frame is connected with a pair of spacing pulley through the pivot, spacing pulley surface all is equipped with round damping rubber slab, second guide support frame is connected with the traction wheel through the pivot, detection device includes the support frame and locates the detection camera bellows on the support frame, be equipped with the slip track on the support frame, through the setting of cylinder for light source distance and the angularly adjustable of the copper wire that awaits measuring, through the setting of spacing pulley and traction wheel, make the copper wire stable, Easily pass through detection device to make things convenient for the collection of image.
Description
Technical Field
The utility model relates to a surface defect detection area especially relates to a copper wire surface defect detecting system.
Background
The following disadvantages currently exist: at the in-process of copper wire production, to copper wire surface defect detect be a simple repeatability, fast, the work that energy is highly concentrated, just so bring very big pressure for the measurement personnel, in the measurement personnel in addition that visualizes, must reduce the copper wire moving speed, corresponding copper wire production speed follows and reduces, and production efficiency must descend.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that overcome exist among the prior art not enough, provide a copper wire surface defect detecting system.
The utility model discloses a realize through following technical scheme:
a steel wire surface defect detection system is characterized by comprising a guide device and a detection device, wherein the guide device comprises two coil wheels, a bottom supporting plate and a guide frame, the middle parts of the two coil wheels are provided with rotating shafts, the guide frame comprises a first guide supporting frame and a second guide supporting frame which are fixedly arranged on the bottom supporting plate, the first guide supporting frame is connected with a pair of limiting pulleys through the rotating shafts, the surfaces of the limiting pulleys are respectively provided with a circle of damping rubber plates, the second guide supporting frame is connected with a traction wheel through the rotating shafts, the detection device comprises a supporting frame and a detection camera bellows arranged on the supporting frame, the supporting frame is provided with a sliding rail, the detection camera bellows can reciprocate up and down along the sliding rail, the two sides of the detection camera bellows are symmetrically provided with round openings, the top end and the bottom end of the detection camera bellows are respectively provided with a first air cylinder and a second air cylinder, detect camera bellows inner wall and be equipped with head rod and second connecting rod, the head rod is connected to the first cylinder other end, the slope of the head rod other end has set firmly two light sources, the head rod both sides with detect camera bellows inner wall butt, the head rod can be followed and located under the drive of first cylinder detect reciprocating motion from top to bottom of the spout of camera bellows inner wall, the second connecting rod set firmly in detect camera bellows inner wall, the slope of second connecting rod bottom has set firmly two area array CCD cameras, second cylinder bottom with the bottom sprag board is connected.
The utility model has the advantages that: through the setting of cylinder for light source distance awaits measuring the distance and the angularly adjustable of copper wire, through the setting of spacing pulley and traction wheel, make the copper wire stable, light pass through detection device, thereby make things convenient for the collection of image.
Drawings
Fig. 1 shows a front view of an embodiment according to the invention.
Figure 2 shows a side view of a detection camera according to the present invention.
In the figure: 1. a coil wheel; 2. a bottom support plate; 3. a first guide support frame; 4. a limiting pulley; 5. a support frame; 6. detecting a dark box; 7. a sliding track; 8. circular holes are formed; 9. a first cylinder; 10. a second cylinder; 11. a first connecting rod; 12. a second connecting rod; 13. a light source; 14. a chute; 15. an area array CCD camera; 16. a traction wheel; 17. a second guide support bracket.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the present invention will be further described in detail with reference to the accompanying drawings and preferred embodiments.
As shown in the figure, the utility model comprises a guiding device and a detecting device, wherein the guiding device comprises two coil wheels 1 with a rotating shaft in the middle, a bottom supporting plate 2 and a guiding frame, the guiding frame comprises a first guiding supporting frame 3 and a second guiding supporting frame 17 which are fixedly arranged on the bottom supporting plate 2, the first guiding supporting frame 3 is connected with a pair of limiting pulleys 4 through a rotating shaft, the surfaces of the limiting pulleys 4 are both provided with a circle of damping rubber plates, the second guiding supporting frame 17 is connected with a traction wheel 16 through a rotating shaft, the detecting device comprises a supporting frame 5 and a detecting camera bellows 6 arranged on the supporting frame 5, a sliding track 7 is arranged on the supporting frame 5, the detecting camera bellows 6 can reciprocate up and down along the sliding track 7, circular open holes 8 are symmetrically arranged at two sides of the detecting camera bellows 6, a first air cylinder 9 and a second air cylinder 10 are respectively arranged at the top end and the bottom end of the detecting camera bellows 6, the inner wall of the detection camera bellows 6 is provided with a first connecting rod 11 and a second connecting rod 12, the other end of the first cylinder 9 is connected with the first connecting rod 11, the other end of the first connecting rod 11 is obliquely and fixedly provided with two light sources 13, two sides of the first connecting rod 11 are abutted against the inner wall of the detection camera bellows 6, the first connecting rod 11 can reciprocate up and down along a chute 14 arranged on the inner wall of the detection camera bellows 6 under the drive of the first cylinder 9, the second connecting rod 12 is fixedly arranged on the inner wall of the detection camera bellows 6, two area array CCD cameras 15 are obliquely and fixedly arranged at the bottom end of the second connecting rod 12, the bottom of the second cylinder 10 is connected with the bottom supporting plate 2, the limiting pulley 4 and the traction wheel 16 correspond to the circular hole 8, the limiting pulley 4 enables a steel wire to be changed from the oblique tangent position of the pulley to the tangent position parallel to the circular hole 8, and a damping rubber plate arranged on the limiting pulley 4 can increase the friction force between the steel wire and the pulley, the anti-skidding steel wire passing through the detection camera bellows 6 is straight and stable due to the arrangement of the limiting pulley 4 and the traction wheel 16, the diameter of the round hole 8 is within the moving distance range of the cylinder, the position of the light source 13 is changed due to the first connecting rod 11 driven by the first cylinder 9, so that light falling on the surface of the steel wire is changed, different light and shade contrasts of different areas are caused, the most suitable and clear shot image can be selected, when the obliquely arranged light source 13 moves in the vertical direction of the first connecting rod 11, the angle of the steel wire to be detected is also changed to enable the detection position to be more comprehensive, the second cylinder 10 drives the second connecting rod 12 to enable the detection camera bellows 6 to be wholly displaced, the distance between the shooting device and the steel wire to be detected can be adjusted, different defects can be conveniently detected, and the detection camera bellows 6 is externally connected with an analysis device, and image information shot by the area array CCD camera 15 is input into the analysis system, and the detection result of the surface defect of the steel wire to be detected is obtained by comparing the pictures of the surface defect of the steel wire in the database.
The utility model has the advantages that: through the setting of cylinder for light source distance awaits measuring the distance and the angularly adjustable of copper wire, through the setting of spacing pulley and traction wheel, make the copper wire stable, light pass through detection device, thereby make things convenient for the collection of image.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (1)
1. A steel wire surface defect detection system is characterized by comprising a guide device and a detection device, wherein the guide device comprises two coil wheels, a bottom supporting plate and a guide frame, the middle parts of the two coil wheels are provided with rotating shafts, the guide frame comprises a first guide supporting frame and a second guide supporting frame which are fixedly arranged on the bottom supporting plate, the first guide supporting frame is connected with a pair of limiting pulleys through the rotating shafts, the surfaces of the limiting pulleys are respectively provided with a circle of damping rubber plates, the second guide supporting frame is connected with a traction wheel through the rotating shafts, the detection device comprises a supporting frame and a detection camera bellows arranged on the supporting frame, the supporting frame is provided with a sliding rail, the detection camera bellows can reciprocate up and down along the sliding rail, the two sides of the detection camera bellows are symmetrically provided with round openings, the top end and the bottom end of the detection camera bellows are respectively provided with a first air cylinder and a second air cylinder, detect camera bellows inner wall and be equipped with head rod and second connecting rod, the head rod is connected to the first cylinder other end, the slope of the head rod other end has set firmly two light sources, the head rod both sides with detect camera bellows inner wall butt, the head rod can be followed and located under the drive of first cylinder detect reciprocating motion from top to bottom of the spout of camera bellows inner wall, the second connecting rod set firmly in detect camera bellows inner wall, the slope of second connecting rod bottom has set firmly two area array CCD cameras, second cylinder bottom with the bottom sprag board is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021800205.5U CN213779903U (en) | 2020-08-26 | 2020-08-26 | Steel wire surface defect detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021800205.5U CN213779903U (en) | 2020-08-26 | 2020-08-26 | Steel wire surface defect detection system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213779903U true CN213779903U (en) | 2021-07-23 |
Family
ID=76902931
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021800205.5U Active CN213779903U (en) | 2020-08-26 | 2020-08-26 | Steel wire surface defect detection system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213779903U (en) |
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2020
- 2020-08-26 CN CN202021800205.5U patent/CN213779903U/en active Active
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