CN213764808U - Flexible shaft end cap sleeving machine - Google Patents

Abstract

The utility model relates to the technical field of flexible shaft processing, in particular to a flexible shaft end cap sleeving machine, which comprises a base, a controller, a feeding mechanism and a sleeving mechanism, wherein the feeding mechanism comprises a holding table and an adsorption component, the sleeving mechanism is arranged at the top of the base for sleeving an end cap, the sleeving mechanism comprises a processing table, a side pressure component and a pressing component, the top of the base is provided with a material receiving box, the processing table is fixedly arranged at the top of the material receiving box, the controller is fixedly arranged on the outer wall of the processing table, the side pressure component is arranged at the top of the processing table, the pressing component is arranged above the processing table, and the adsorption component, the side pressure component and the pressing component are electrically connected with the controller. The soft shaft is effectively collected after being processed, and the quality of finished products can be ensured.

Description

Flexible shaft end cap sleeving machine

Technical Field

The utility model relates to a flexible axle processing technology field, concretely relates to flexible axle end cap packing machine.

Background

The flexible shaft is a shaft which has small rigidity and elasticity and can be freely bent and driven. For coupling two shafts which are not coaxial and not in the same direction or have relative motion, to transmit rotary motion and torque. The rotary motion and the torque can be flexibly transmitted to any position. The flexible shaft is named after the purpose. The flexible shaft type transmission mechanism is used as a transmission part for non-linear transmission or non-coplanar transmission in mechanical design, can simplify transmission machinery, has high transmission precision and wide use departments, and can be used for transmission by flexible shafts for concrete vibrators, air picks, marine water pumps, transmission devices of medical appliances and machine tools and automobile odometers. In addition, the flexible shaft can also buffer impact.

Present flexible axle is carrying out with the end cap when carrying out the suit man-hour, the workman needs manual material loading, carry out the suit of end cap in packing flexible axle to equipment, when the unloading, will take out the flexible axle from equipment that the suit is good again, not only waste time and energy, in the course of working, the workman need frequently contact equipment, certain potential safety hazard has, and simultaneously, the workman throws away the flexible axle that the suit is good to one side at will when the unloading usually, therefore cause off-the-shelf to stack untidy easily, be unfavorable for subsequent collection and arrangement work, and when the tip with end cap suit to flexible axle, extrusion structure is rigid connection, therefore cause the fracturing etc. of end cap easily, cause off-the-shelf quality problems.

According to the deficiency of prior art, therefore it is necessary to design a need not workman frequent contact equipment when the suit, labour saving and time saving effectively collects after the good flexible axle of processing, can ensure the flexible axle end cap suit machine of finished product quality simultaneously.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a flexible axle end cap packing machine.

To achieve the purpose, the utility model adopts the following technical proposal:

provides a flexible shaft end cap sleeving machine, which comprises a base, a controller, a feeding mechanism and a sleeving mechanism, wherein the base is arranged horizontally, the feeding mechanism is arranged at the top of the base through a base station and is used for feeding the end cap, the feeding mechanism comprises a containing table and an adsorption component, the containing table is fixedly arranged at the top of the base station, the adsorption component is arranged at the top of the base station in a sliding manner, the sleeving mechanism is arranged at the top of the base and used for sleeving the end cap, the sleeving mechanism comprises a processing table, a side pressure assembly and a lower pressure assembly, the top of the base is provided with a material receiving box, the processing table is fixedly arranged at the top of the material receiving box, the controller is fixedly arranged on the outer wall of the processing table, the side pressure subassembly is established at the top of processing platform, the subassembly is established in the top of processing platform down, and adsorption component, side pressure subassembly and the subassembly of pushing down and controller are electric connection.

Preferably, the top that holds the platform is equipped with the cylindricality backup pad that a plurality of can supply the end cap to cup joint, adsorption component includes the electro-magnet, revolves board, step motor and slide bar, the fixed first slip table that is equipped with in top of base station, it is equipped with the second slip table to slide on the first slip table, the slide bar slides and establishes on the second slip table, step motor is the vertical top of inserting and establishing at the slide bar, revolve the board and fix and establish on step motor's output, the electro-magnet is fixed to be established and is kept away from step motor's bottom one end at revolving the board, electro-magnet and step motor all are connected with the controller electricity.

Preferably, the side pressure subassembly includes biax cylinder, cover shell and briquetting, the fixed top of establishing at the processing platform of biax cylinder, the fixed top of establishing at the processing platform of cover shell, the output of biax cylinder passes cover shell and briquetting fixed connection, is equipped with the inserting groove that can supply the briquetting to get into on the cover shell to all be integrated into one piece on cover shell and the briquetting and be provided with the recess with the laminating of end cap outer wall, the biax cylinder is connected with the controller electricity.

Preferably, the push-down subassembly includes driving motor, cam, rotation axis and clamp plate, the top of processing platform is the symmetry and is provided with two backup pads, the rotatable setting of rotation axis is between two backup pads, driving motor fixes and establishes on the outer wall of one of them backup pad, the cam cover is established on the outer wall of rotation axis, and the top of processing platform is the symmetry and is provided with two guide bars, and the top of every guide bar all is equipped with the spacing groove, the clamp plate cover is established between two spacing grooves to the rotatable runner that is provided with in top of clamp plate, runner and cam contact all overlap on every spacing groove and are equipped with a reset spring, and the bottom of clamp plate, the bottom of a spacing groove are contradicted with every reset spring's both ends respectively, driving motor is connected with the controller electricity.

Preferably, the inner wall of the processing table is vertically provided with a placing hole, the top of the placing hole is of a wedge-shaped structure, the bottom of the placing hole is inserted with a baffle, the width of the baffle is larger than the aperture of the placing hole, an opening for the baffle to be drawn out is arranged on the side wall of the processing table, an electric push rod is fixedly arranged at the top of the material receiving box, the output end of the electric push rod penetrates through the opening to be fixedly connected with the baffle, and the electric push rod is electrically connected with the controller.

Preferably, the top of receiving the workbin is equipped with the blanking mouth, is equipped with the observation window on the outer wall of receiving the workbin, and the slip is provided with the picture peg on the anterior outer wall of receiving the workbin, be equipped with on the outer wall of picture peg and scratch the groove to the inboard bottom of collecting box is the slope structure.

Preferably, a position sensor is installed beside the double-shaft cylinder and electrically connected with the controller.

The utility model has the advantages that: the utility model discloses a design controller, feed mechanism and suit mechanism, and mutually support through the three, when carrying out flexible axle and end cap suit, only need the manual material loading flexible axle of workman, the unloading then is automatic blanking mode, not only be favorable to the collection and the arrangement in flexible axle later stage, effectively avoid the problem of workman frequent contact means in the course of working of flexible axle simultaneously, the potential safety hazard is reduced, the efficiency of suit has still been improved, and the extrusion structure non-rigid connection of design, the design of gyro wheel makes the clamp plate be a process of slowing down to the overdraft produced at the end cap top in the subassembly of pushing down, but not produce in the twinkling of an eye, two reset spring's of deuterogamying cushioning effect, play the condition that prevents the end cap by fracturing, be favorable to promoting the processingquality of flexible axle, and then promote product quality.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below. It is obvious that the drawings described below are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be obtained from these drawings without inventive effort.

Fig. 1 is a schematic perspective view of the present invention;

FIG. 2 is an enlarged view taken at A in FIG. 1;

fig. 3 is a schematic perspective view of the second embodiment of the present invention;

FIG. 4 is an enlarged view of FIG. 3 at B;

FIG. 5 is a cross-sectional view of the processing table of the present invention;

FIG. 6 is an enlarged view at C of FIG. 5;

FIG. 7 is an enlarged view of FIG. 5 at D;

FIG. 8 is a schematic perspective view of the processing table and the lateral pressure assembly of the present invention;

in the figure: the automatic feeding device comprises a base 1, a controller 2, a feeding mechanism 3, a sleeving mechanism 4, a containing table 5, an adsorption assembly 6, a machining table 7, a lateral pressure assembly 8, a pressing assembly 9, a receiving box 10, an electromagnet 11, a rotating plate 12, a stepping motor 13, a sliding rod 14, a first sliding table 15, a second sliding table 16, a double-shaft air cylinder 17, a sleeve 18, a pressing block 19, a driving motor 20, a cam 21, a rotating shaft 22, a pressing plate 23, a rotating wheel 24, a reset spring 25, a baffle 26, an electric push rod 27, an observation window 28, a plug board 29 and a position sensor 30.

Detailed Description

Referring to fig. 1 to 8, the flexible shaft end cap sleeving machine comprises a base 1, wherein the base 1 is horizontally arranged, the flexible shaft end cap sleeving machine further comprises a controller 2, a feeding mechanism 3 and a sleeving mechanism 4, the feeding mechanism 3 is arranged at the top of the base 1 through a base station and used for feeding an end cap, the feeding mechanism 3 comprises a containing table 5 and an adsorption component 6, the containing table 5 is fixedly arranged at the top of the base station, the adsorption component 6 is slidably arranged at the top of the base station, the sleeving mechanism 4 is arranged at the top of the base 1 and used for sleeving an end cap, the sleeving mechanism 4 comprises a processing table 7, a side pressure component 8 and a pressing component 9, the top of the base 1 is provided with a material receiving box 10, the processing table 7 is fixedly arranged at the top of the material receiving box 10, the controller 2 is fixedly arranged on the outer wall of the processing table 7, the side pressure component 8 is arranged at the top of the processing table 7, the pressing component 9 is arranged above the processing table 7, the adsorption component 6, the side pressure component 8 and the pressing component 9 are all electrically connected with the controller 2.

The top that holds platform 5 is equipped with the cylindricality backup pad that a plurality of can supply the end cap to cup joint, adsorption component 6 includes electro-magnet 11, spiral plate 12, step motor 13 and slide bar 14, the fixed first slip table 15 that is equipped with in top of base station, it is equipped with second slip table 16 to slide on first slip table 15, slide bar 14 slides and establishes on second slip table 16, step motor 13 is vertical the top of inserting and establishing at slide bar 14, spiral plate 12 is fixed to be established on step motor 13's output, electro-magnet 11 is fixed to be established and is kept away from step motor 13's bottom one end at spiral plate 12, electro-magnet 11 and step motor 13 all are connected with controller 2 electricity, before carrying out the suit work of flexible axle and end cap, with the end cap in proper order on a plurality of cylindricality bracing piece to satisfy the suit needs, after the flexible axle is put to processing platform 7, start electro-magnet 11 through controller 2, thereby inhale the end cap from holding platform 5, then start step motor 13 through controller 2 to it is rotatory to drive the top one end that revolves board 12 net and be close to processing platform 7, and first slip table 15 and second slip table 16 sliding fit play and adjust the gliding effect wantonly of slide bar 14, and then make things convenient for electro-magnet 11 to adsorb each end cap.

The side pressure assembly 8 comprises a double-shaft air cylinder 17, a casing 18 and a pressing block 19, the double-shaft air cylinder 17 is fixedly arranged at the top of the processing table 7, the casing 18 is fixedly arranged at the top of the processing table 7, the output end of the double-shaft air cylinder 17 passes through the casing 18 and is fixedly connected with the pressing block 19, an insertion groove for the pressing block 19 to enter is arranged on the casing 18, grooves attached to the outer wall of the end cap are integrally formed on the casing 18 and the pressing block 19, the double-shaft air cylinder 17 is electrically connected with the controller 2, after the end cap is buckled at the top of the flexible shaft, the double-shaft air cylinder 17 is started through the controller 2, so that the output end of the double-shaft air cylinder is contracted, because the output end of the double-shaft air cylinder 17 passes through the casing 18 and is fixedly connected with the pressing block 19, and because the insertion groove for the pressing block 19 to enter is designed on the casing 18 and the pressing block 19, grooves attached to the outer wall of the end cap are designed on the casing 18 and the pressing block 19, so as to drive the pressing block 19 to extend towards one end close to the insertion groove, the side wall of the end cap is pressed with the flexible shaft.

The pressing component 9 comprises a driving motor 20, a cam 21, a rotating shaft 22 and a pressing plate 23, the top of the processing table 7 is symmetrically provided with two supporting plates, the rotating shaft 22 is rotatably arranged between the two supporting plates, the driving motor 20 is fixedly arranged on the outer wall of one of the supporting plates, the cam 21 is sleeved on the outer wall of the rotating shaft 22, the top of the processing table 7 is symmetrically provided with two guide rods, the top of each guide rod is provided with a limiting groove, the pressing plate 23 is sleeved between the two limiting grooves, the top of the pressing plate 23 is rotatably provided with a rotating wheel 24, the rotating wheel 24 is contacted with the cam 21, each limiting groove is sleeved with a return spring 25, the bottom of the pressing plate 23 and the bottom of one limiting groove are respectively abutted against two ends of each return spring 25, the driving motor 20 is electrically connected with the controller 2, after the side wall of the end cap is tightly pressed with the flexible shaft, briquetting 19 is for closing tight state with cover 18 this moment, the end cap is fixed state, at first start driving motor 20 through controller 2, thereby it is rotatory to drive rotation axis 22, therefore it is rotatory to drive cam 21, because cam 21 and gyro wheel contact, the gyro wheel rotates with clamp plate 23 to be connected, clamp plate 23 passes through two reset spring 25 overlap joints with two spacing grooves again, therefore the conflict that produces when utilizing cam 21 to extrude the gyro wheel drives clamp plate 23 and pushes down, and then flatten the top of end cap, accomplish the suit of end cap and flexible axle, the design of gyro wheel makes clamp plate 23 be a process of slowing down to the overdraft that the end cap top produced, rather than producing in the twinkling of an eye, the cushioning effect of two reset spring 25 of deuterogamying, play the condition that prevents the end cap from being fractured, be favorable to promoting the processingquality of flexible axle, and then promote product quality.

A placing hole is vertically arranged on the inner wall of the processing table 7, the top of the placing hole is of a wedge-shaped structure, a baffle 26 is inserted at the bottom of the placing hole, the width of the baffle 26 is larger than the aperture of the placing hole, an opening for the baffle 26 to be drawn out is arranged on the side wall of the processing table 7, an electric push rod 27 is fixedly arranged at the top of the material receiving box 10, the output end of the electric push rod 27 passes through the opening to be fixedly connected with the baffle 26, the electric push rod 27 is electrically connected with the controller 2, when the end cap of the flexible shaft is sleeved, the flexible shaft is vertically inserted into the placing hole by manpower, then the controller 2 starts the electric push rod 27, thereby driving the output end to extend to one end close to the placing hole, and then drive baffle 26 and pass the opening and insert to the bottom one end that is close to the hole of placing, will place the bottom in hole and seal, further prevent that the flexible axle from dropping to the collection box 10 in the suit end cap or shifting.

Receive the top of workbin 10 and be equipped with the blanking mouth, be equipped with observation window 28 on the outer wall of receipts workbin 10, it is provided with picture peg 29 to slide on the anterior outer wall of receipts workbin 10, be equipped with on the outer wall of picture peg 29 and scratch the groove, and the inboard bottom of collecting box is the slope structure, after the end cap is put to the flexible axle on the suit, start electric putter 27 through controller 2, thereby make baffle 26 take out, and then make the flexible axle directly fall into in receiving workbin 10 from placing the hole bottom, play an automatic effect of receiving the material, observation window 28 is used for observing the inside condition of receiving workbin 10, fill the good flexible axle when the inside of finding receiving workbin 10 after, take picture peg 29 out through scratching the groove, the bottom of the receipts workbin 10 of slope structural design, make things convenient for the automatic roll-off of flexible axle, it draws in to need not the workman to carry out the hand, and is convenient laborsaving.

The position sensor 30 is arranged beside the double-shaft air cylinder 17, the position sensor 30 is electrically connected with the controller 2, when the rotary plate 12 rotates to the upper part of the processing table 7, the position sensor 30 detects the arrival of the rotary plate 12 and transmits the signal to the controller 2, so that the electromagnet 11 is powered off through the controller 2, and the end cap is buckled at the top of the flexible shaft.

The utility model discloses a theory of operation: when carrying out the end cap suit work of flexible axle, at first place the inside in hole with the vertical insertion of flexible axle through the manual work, then start electric putter 27 through controller 2, thereby drive its output to stretching out to the one end of placing the hole of being close to, and then drive baffle 26 and pass the opening and insert to the bottom one end of placing the hole of being close to, the bottom that will place the hole is sealed, further prevent that the flexible axle from dropping to the collection workbin 10 in or shifting at the suit end cap, before the suit work of flexible axle and end cap is carried out, on a plurality of cylindricality bracing piece is cup jointed in proper order to the end cap, in order to satisfy the suit needs.

After the flexible axle was put to processing platform 7, through controller 2 start-up electro-magnet 11, thereby suck up the end cap from holding platform 5, then start step motor 13 through controller 2, thereby it is rotatory to drive the top one end that revolves board 12 net and be close to processing platform 7, first slip table 15 and 16 sliding fit of second slip table, play and adjust the arbitrary gliding effect of slide bar 14, and then make things convenient for electro-magnet 11 to adsorb to each end cap, when revolving board 12 is rotatory to the top of processing platform 7, position sensor 30 detects the arrival of revolving board 12, and convey this signal to controller 2, thereby pass through controller 2 outage electro-magnet 11, therefore detain the end cap at the top of flexible axle.

After the end cap is buckled at the top of flexible axle, start biax cylinder 17 through controller 2 to make its output shrink, because the output of biax cylinder 17 passes cover shell 18 and briquetting 19 fixed connection, because the design has the inserting groove that can supply briquetting 19 to get into on the cover shell 18 again, in addition, all design on cover shell 18 and the briquetting 19 has the recess with the laminating of end cap outer wall, therefore drives briquetting 19 and stretches out to the one end that is close to the inserting groove, compresses tightly the lateral wall and the flexible axle of end cap.

When the side wall of the end cap is pressed tightly with the flexible shaft, the pressing block 19 and the casing 18 are in a tight state at this time, that is, the end cap is in a fixed state, firstly, the controller 2 starts the driving motor 20, so as to drive the rotating shaft 22 to rotate, and further drive the cam 21 to rotate, because the cam 21 is contacted with the roller wheel, the roller wheel is rotationally connected with the pressure plate 23, the pressure plate 23 is lapped with the two limit grooves through the two reset springs 25, the pressure plate 23 is driven to press downwards by the interference generated when the cam 21 presses the roller wheel, the top of the end cap is further flattened to complete the sleeving of the end cap and the flexible shaft, the design of the roller enables the pressing plate 23 to be a retarding process for the downward pressure generated at the top of the end cap, rather than producing in the twinkling of an eye, the cushioning effect of two reset spring 25 of deuterogamying plays the condition that prevents that the end cap from being fractured, is favorable to promoting the processingquality of flexible axle, and then promotes product quality.

After the end cap is put on the flexible axle by the suit, start electric putter 27 through controller 2, thereby make baffle 26 take out, and then make the flexible axle directly fall into from placing the hole bottom and receive in the workbin 10, play the effect of an automatic receipts material, observation window 28 is used for observing the inside condition of receiving workbin 10, fill with the flexible axle that has processed when the inside of finding receipts workbin 10 after, take picture peg 29 out through digging the groove, slope structural design's the bottom of receiving workbin 10, make things convenient for the automatic roll-off of flexible axle, it draws to need not the workman to carry out the hand, and is convenient and labor-saving, the mixed and disorderly problem of stacking of flexible axle that has processed has effectively been avoided simultaneously.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (7)

1. The utility model provides a flexible axle end cap suit machine, includes base (1), base (1) is the level setting, its characterized in that: the automatic feeding device is characterized by further comprising a controller (2), a feeding mechanism (3) and a sleeving mechanism (4), wherein the feeding mechanism (3) is arranged at the top of the base (1) through the base station and used for feeding an end cap, the feeding mechanism (3) comprises a holding table (5) and an adsorption component (6), the holding table (5) is fixedly arranged at the top of the base station, the adsorption component (6) is arranged at the top of the base station in a sliding mode, the sleeving mechanism (4) is arranged at the top of the base (1) and used for sleeving an end cap, the sleeving mechanism (4) comprises a processing table (7), a side pressure component (8) and a pressing component (9), the top of the base (1) is provided with a material receiving box (10), the processing table (7) is fixedly arranged at the top of the material receiving box (10), the controller (2) is fixedly arranged on the outer wall of the processing table (7), the side pressure component (8) is arranged at the top of the processing table (7), the pressing component (9) is arranged above the processing table (7), and the adsorption component (6), the lateral pressure component (8), the pressing component (9) and the controller (2) are all electrically connected.

2. The flexible shaft end cap sleeving machine according to claim 1, wherein: hold the cylindricality bracing piece that the top of platform (5) is equipped with a plurality of can supply the end cap to cup joint, adsorption component (6) are including electro-magnet (11), revolve board (12), step motor (13) and slide bar (14), the fixed first slip table (15) that is equipped with in top of base station, it is equipped with second slip table (16) to slide on first slip table (15), slide bar (14) slide and establish on second slip table (16), step motor (13) are vertical the top of inserting and establishing at slide bar (14), revolve board (12) and fix and establish on the output of step motor (13), electro-magnet (11) are fixed to be established and are revolved the bottom one end of keeping away from step motor (13) in board (12), electro-magnet (11) and step motor (13) all are connected with controller (2) electricity.

3. The flexible shaft end cap sleeving machine according to claim 2, wherein: side pressure subassembly (8) are including biax cylinder (17), cover shell (18) and briquetting (19), biax cylinder (17) are fixed to be established at the top of processing platform (7), the fixed top of establishing at processing platform (7) of cover shell (18), and the output of biax cylinder (17) passes cover shell (18) and briquetting (19) fixed connection, is equipped with the inserting groove that can supply briquetting (19) to get into on cover shell (18) to all be integrated into one piece on cover shell (18) and briquetting (19) and be provided with the recess with the laminating of end cap outer wall, biax cylinder (17) are connected with controller (2) electricity.

4. The flexible shaft end cap sleeving machine according to claim 3, wherein: the pressing component (9) comprises a driving motor (20), a cam (21), a rotating shaft (22) and a pressing plate (23), the top of the processing table (7) is symmetrically provided with two supporting plates, the rotating shaft (22) is rotatably arranged between the two supporting plates, the driving motor (20) is fixedly arranged on the outer wall of one of the supporting plates, the cam (21) is sleeved on the outer wall of the rotating shaft (22), the top of the processing table (7) is symmetrically provided with two guide rods, the top of each guide rod is provided with a limiting groove, the pressing plate (23) is sleeved between the two limiting grooves, the top of the pressing plate (23) is rotatably provided with a rotating wheel (24), the rotating wheel (24) is in contact with the cam (21), each limiting groove is sleeved with a reset spring (25), the bottom of the pressing plate (23) and the bottom of one limiting groove are respectively abutted against the two ends of each reset spring (25), the driving motor (20) is electrically connected with the controller (2).

5. The flexible shaft end cap sleeving machine according to claim 4, wherein: the processing platform is characterized in that a vertical placing hole is formed in the inner wall of the processing platform (7), the top of the placing hole is of a wedge-shaped structure, a baffle (26) is inserted into the bottom of the placing hole, the width of the baffle (26) is larger than the aperture of the placing hole, an opening for the baffle (26) to be drawn out is formed in the side wall of the processing platform (7), an electric push rod (27) is fixedly arranged at the top of the material receiving box (10), the output end of the electric push rod (27) penetrates through the opening to be fixedly connected with the baffle (26), and the electric push rod (27) is electrically connected with the controller (2).

6. The flexible shaft end cap sleeving machine according to claim 5, wherein: the top of receiving workbin (10) is equipped with the blanking mouth, is equipped with observation window (28) on the outer wall of receiving workbin (10), and it is provided with picture peg (29) to slide on the anterior outer wall of receiving workbin (10), be equipped with on the outer wall of picture peg (29) and scratch the groove to the inboard bottom of collecting box is the slope structure.

7. The flexible shaft end cap sleeving machine according to claim 6, wherein: position sensor (30) are installed to the side of biax cylinder (17), position sensor (30) are connected with controller (2) electricity.

Images