CN213749658U - Textile outer wall flaw detection device - Google Patents
Textile outer wall flaw detection device Download PDFInfo
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- CN213749658U CN213749658U CN202022745380.5U CN202022745380U CN213749658U CN 213749658 U CN213749658 U CN 213749658U CN 202022745380 U CN202022745380 U CN 202022745380U CN 213749658 U CN213749658 U CN 213749658U
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- textile
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- carrier roller
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- fabric
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- 239000004753 textile Substances 0.000 title claims abstract description 107
- 238000001514 detection method Methods 0.000 title claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 79
- 239000004744 fabric Substances 0.000 claims abstract description 71
- 230000005540 biological transmission Effects 0.000 claims abstract description 35
- 239000003550 marker Substances 0.000 claims description 12
- 230000007547 defect Effects 0.000 claims description 6
- 239000007788 liquid Substances 0.000 abstract description 3
- 238000004891 communication Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000007723 transport mechanism Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000000275 quality assurance Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The utility model belongs to the technical field of the liquid transmission hose, concretely relates to fabric outer wall flaw detection device, it includes: the device comprises a transmission mechanism, a control module, a driving mechanism, an acquisition mechanism and a display module, wherein the driving mechanism, the acquisition mechanism and the display module are electrically connected with the control module; the transmission mechanism is connected with the driving mechanism; the control module is suitable for controlling the driving mechanism to drive the conveying mechanism to convey the textile; the collecting mechanism is suitable for collecting images of the front surface and the back surface of the textile transported by the transmission mechanism; the control module is suitable for controlling the display module to display images of the front surface and the back surface of the textile fabric so as to detect flaws of the front surface and the back surface of the textile fabric, automatic detection of the flaws of the textile fabric is achieved, detection efficiency is improved, and cost is reduced.
Description
Technical Field
The utility model belongs to the technical field of the liquid transmission hose, concretely relates to fabric outer wall flaw detection device.
Background
Quality assurance has become an indispensable and important link for the modern liquid transfer hose production industry, and the quality of cloth used for the hose has a great influence on the final hose grading. Therefore, the core problem is to improve the production efficiency as much as possible while ensuring the quality of the hose fabric. At present, the quality detection of the hose textiles is mainly completed manually, but the number of the textiles is large, the workload of workers is heavy, and the long-time operation can cause the fatigue of the workers and the reduction of the detection rate.
Therefore, a new device for detecting flaws on the outer wall of a textile fabric is needed to solve the above technical problems.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a fabric outer wall flaw detection device to solve fabric flaw automated inspection's technical problem.
In order to solve the technical problem, the utility model provides a fabric outer wall flaw detection device, include:
the device comprises a transmission mechanism, a control module, a driving mechanism, an acquisition mechanism and a display module, wherein the driving mechanism, the acquisition mechanism and the display module are electrically connected with the control module;
the transmission mechanism is connected with the driving mechanism;
the control module is suitable for controlling the driving mechanism to drive the conveying mechanism to convey the textile;
the collecting mechanism is suitable for collecting images of the front surface and the back surface of the textile transported by the transmission mechanism;
the control module is suitable for controlling the display module to display images of the front surface and the back surface of the textile fabric so as to detect flaws of the front surface and the back surface of the textile fabric.
Further, the transport mechanism includes: the first friction carrier roller and the second friction carrier roller;
the first friction carrier roller and the second friction carrier roller are arranged in parallel and are suitable for carrying textiles;
the first friction carrier roller and the second friction carrier roller are both connected with the driving mechanism;
the control module is suitable for controlling the driving mechanism to drive the first friction carrier roller and the second friction carrier roller to synchronously rotate so as to transport textile fabrics.
Further, the drive mechanism includes: the driving mechanism comprises a driving motor, a first gear set, a transmission rod and a second gear set;
an output shaft of the driving motor is connected with the first friction carrier roller;
one end of the transmission rod is connected with the first gear set, and the other end of the transmission rod is connected with the second gear set;
an output shaft of the driving motor is connected with the first gear set;
the second gear set is connected with the second friction carrier roller;
the control module is suitable for controlling the driving motor to drive the first friction carrier roller to rotate, and the control module is suitable for controlling the driving motor to drive the second friction carrier roller and the first friction carrier roller to synchronously rotate through the first gear set, the transmission rod and the second gear set so as to transport textile fabrics.
Further, the acquisition mechanism includes: a first shooting component and a second shooting component;
the first shooting assembly and the second shooting assembly are arranged between the first friction carrier roller and the second friction carrier roller;
the first shooting assembly is arranged above the front side of the textile fabric;
the second shooting assembly is arranged below the reverse side of the textile fabric;
the first shooting assembly and the second shooting assembly are arranged oppositely;
the control module is suitable for controlling the first shooting assembly to shoot the fabric front image;
the control module is suitable for controlling the second shooting component to shoot the reverse side image of the textile.
Further, the first photographing assembly includes: a first support frame and a first camera;
the first support frame is arranged between the first friction carrier roller and the second friction carrier roller, and the first support frame is arranged above the front face of the textile fabric;
the first camera is arranged on the first support frame;
the control module is suitable for controlling the first camera to shoot the fabric front images.
Further, the second photographing assembly includes: a second support and a second camera;
the second support frame is arranged between the first friction carrier roller and the second friction carrier roller and is arranged below the reverse side of the textile fabric;
the second camera is arranged on the second support frame, and the second camera is arranged opposite to the first camera;
the control module is suitable for controlling the second camera to shoot the reverse side image of the textile.
Further, fabric outer wall flaw detection device still includes: the marking device is electrically connected with the control module;
the marking device is arranged behind the first shooting component and the second shooting component in the textile fabric transportation direction;
the marker is arranged above the front surface of the textile fabric;
the control module is suitable for judging whether the textile has flaws according to the images of the front side and the back side of the textile, and when the textile has flaws, the control module controls the marker to mark on the surface of the textile.
To sum up, the utility model is characterized in that the device comprises a transmission mechanism, a control module, a driving mechanism electrically connected with the control module, an acquisition mechanism and a display module; the transmission mechanism is connected with the driving mechanism; the control module is suitable for controlling the driving mechanism to drive the conveying mechanism to convey the textile; the collecting mechanism is suitable for collecting images of the front surface and the back surface of the textile transported by the transmission mechanism; the control module is suitable for controlling the display module to display images of the front surface and the back surface of the textile fabric so as to detect flaws of the front surface and the back surface of the textile fabric, automatic detection of the flaws of the textile fabric is achieved, detection efficiency is improved, and cost is reduced.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and drawings.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural view of a textile outer wall flaw detection device according to the present invention;
fig. 2 is a schematic block diagram of the device for detecting flaws on the outer wall of a textile fabric according to the present invention.
In the figure:
1 is a transmission mechanism, 11 is a first friction carrier roller, and 12 is a second friction carrier roller;
2 is a driving mechanism, 21 is a driving motor, 22 is a first gear set, 23 is a transmission rod, and 24 is a second gear set;
3 is a collecting mechanism, 31 is a first shooting component, 311 is a first supporting frame, 312 is a first camera, 32 is a second shooting component, 321 is a second supporting frame, and 322 is a second camera;
4 is a marker;
5 is textile.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Fig. 1 is a schematic structural view of a textile outer wall flaw detection device according to the present invention;
fig. 2 is a schematic block diagram of the device for detecting flaws on the outer wall of a textile fabric according to the present invention.
As shown in fig. 1 and fig. 2, the present embodiment provides a textile outer wall flaw detection apparatus, including: the device comprises a transmission mechanism 1, a control module, a driving mechanism 2, an acquisition mechanism 3 and a display module, wherein the driving mechanism 2, the acquisition mechanism 3 and the display module are electrically connected with the control module; the control module can adopt a PLC and the like without limitation; the control module and the display module can adopt a processor and a display in the same computer; the transmission mechanism 1 is connected with the driving mechanism 2; the control module is suitable for controlling the driving mechanism 2 to drive the conveying mechanism 1 to convey the textile 5; the collecting mechanism 3 is suitable for collecting images of the front side and the back side of the textile 5 (such as hose cloth) transported by the transmission mechanism 1; the control module is suitable for controlling the display module to display the images of the front surface and the back surface of the textile fabric 5 so as to detect the flaws of the front surface and the back surface of the textile fabric 5, thereby realizing the automatic detection of the flaws of the textile fabric 5, improving the detection efficiency and reducing the cost; the control module can adopt the existing image recognition technology to recognize the images of the front and back sides of the textile fabric 5 so as to automatically judge whether the front and back sides of the textile fabric 5 have flaws, and also can recognize the images of the front and back sides of the textile fabric 5 displayed by the display module through manual recognition so as to judge whether the front and back sides of the textile fabric 5 have flaws.
In the present embodiment, the transport mechanism 1 includes: a first friction idler 11 and a second friction idler 12; the first friction idler 11 and the second friction idler 12 are arranged in parallel, and the first friction idler 11 and the second friction idler 12 are suitable for bearing the textile 5; the first friction carrier roller 11 and the second friction carrier roller 12 are both connected with the driving mechanism 2; the control module is suitable for controlling the driving mechanism 2 to drive the first friction carrier roller 11 and the second friction carrier roller 12 to synchronously rotate so as to transport the textile 5; the first friction idler 11 and the second friction idler 12 can transport the textile 5 when rotating synchronously.
In the present embodiment, the drive mechanism 2 includes: a driving motor 21, a first gear set 22, a transmission rod 23 and a second gear set 24; the driving motor 21 may be, but is not limited to, a servo motor; an output shaft of the driving motor 21 is connected with the first friction carrier roller 11; one end of the transmission rod 23 is connected with the first gear set 22, and the other end of the transmission rod 23 is connected with the second gear set 24; the output shaft of the driving motor 21 is connected with the first gear set 22; the second gear set 24 is connected with the second friction carrier roller 12; the first friction carrier roller 11 and the second friction carrier roller 12 can be ensured to synchronously rotate through the matching of the first gear set 22, the transmission rod 23 and the second gear set 24, and the conveying speed of the textile 5 can be controlled only by controlling the rotating speed of the driving motor 21; the control module is suitable for controlling the driving motor 21 to drive the first friction carrier roller 11 to rotate, and the control module is suitable for controlling the driving motor 21 to drive the second friction carrier roller 12 and the first friction carrier roller 11 to synchronously rotate through the first gear set 22, the transmission rod 23 and the second gear set 24 so as to transport the textile 5.
In this embodiment, the collection mechanism 3 includes: a first photographing component 31 and a second photographing component 32; the first shooting assembly 31 and the second shooting assembly 32 are both arranged between the first friction idler 11 and the second friction idler 12; the first shooting component 31 is arranged above the front surface of the textile fabric 5; the second shooting component 32 is arranged below the reverse side of the textile fabric 5; the first shooting component 31 and the second shooting component 32 are oppositely arranged; the control module is suitable for controlling the first shooting component 31 to shoot the front images of the textile fabrics 5; the control module is suitable for controlling the second shooting component 32 to shoot the reverse side image of the textile 5; the defects can be identified comprehensively by shooting the images of the front side and the back side of the textile fabric 5, and omission is avoided.
In this embodiment, the first photographing component 31 includes: a first support frame 311 and a first camera 312; the first camera 312 may be, but is not limited to being, a high definition camera; the first support frame 311 is arranged between the first friction idler 11 and the second friction idler 12, and the first support frame 311 is arranged above the front face of the textile fabric 5; the first camera 312 is arranged on the first support frame 311, and the lens of the first camera 312 faces the front surface of the textile fabric 5; the control module is adapted to control the first camera 312 to take a picture of the front side of the textile fabric 5; the first support frame 311 may be provided on a roof so that the first camera 312 takes an image of the front surface of the textile fabric 5.
In this embodiment, the second photographing component 32 includes: a second support 321 and a second camera 322; the second support frame 321 is arranged between the first friction idler 11 and the second friction idler 12, and the second support frame 321 is arranged below the reverse side of the textile fabric 5; the second camera 322 is disposed on the second support frame 321, and the second camera 322 is disposed opposite to the first camera 312; the second support frame 321 may be disposed on the bottom surface; the lens of the second camera 322 faces the reverse side of the textile fabric 5; the control module is suitable for controlling the second camera 322 to shoot the reverse side image of the textile fabric 5; the first camera 312 and the second camera 322 are arranged oppositely, so that images of the front side and the back side of the same area of the textile fabric 5 can be shot simultaneously, and whether flaws exist on the front side and the back side of the area can be detected synchronously.
In this embodiment, the textile outer wall flaw detection device further includes: the marking device 4 is electrically connected with the control module; the marker 4 may be, but is not limited to, a laser marker 4; the marking device 4 is arranged behind the first shooting component 31 and the second shooting component 32 in the transportation direction of the textile fabrics 5; the marker 4 is arranged above the front surface of the textile fabric 5; the control module is suitable for judging whether the textile 5 has flaws according to the images of the front side and the back side of the textile 5, and when the textile 5 has flaws, the control module controls the marker 4 to mark on the surface of the textile 5; when the control module judges that flaws exist on the front surface and/or the back surface of the textile fabric 5, according to the distance between the marker 4 and the first shooting component 31 and the second shooting component 32 and the speed of conveying the textile fabric 5, when the area with the flaws is detected to reach the marker 4, the control module controls the marker 4 to mark, and the control module can mark on the textile fabric 5 so that managers can search corresponding areas to confirm the flaws and remove the flaws.
To sum up, the utility model is provided with a transmission mechanism 1, a control module, a driving mechanism 2 electrically connected with the control module, an acquisition mechanism 3 and a display module; the transmission mechanism 1 is connected with the driving mechanism 2; the control module is suitable for controlling the driving mechanism 2 to drive the conveying mechanism 1 to convey the textile 5; the collecting mechanism 3 is suitable for collecting images of the front surface and the back surface of the textile 5 transported by the transport mechanism 1; the control module is suitable for controlling the display module to display the images of the front surface and the back surface of the textile fabric 5 so as to detect the flaws of the front surface and the back surface of the textile fabric 5, thereby realizing the automatic detection of the flaws of the textile fabric 5, improving the detection efficiency and reducing the cost.
The components selected for use in the present application (components not illustrated for specific structures) are all common standard components or components known to those skilled in the art, and the structure and principle thereof can be known to those skilled in the art through technical manuals or through routine experimentation.
In the description of the embodiments of the present invention, unless explicitly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the several embodiments provided in the present application, it should be understood that the disclosed system, apparatus and method may be implemented in other ways. The above-described embodiments of the apparatus are merely illustrative, and for example, the division of the units is only one logical division, and there may be other divisions when actually implemented, and for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection of devices or units through some communication interfaces, and may be in an electrical, mechanical or other form.
The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.
In addition, functional units in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit.
In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (7)
1. The utility model provides a fabric outer wall flaw detection device which characterized in that includes:
the device comprises a transmission mechanism, a control module, a driving mechanism, an acquisition mechanism and a display module, wherein the driving mechanism, the acquisition mechanism and the display module are electrically connected with the control module;
the transmission mechanism is connected with the driving mechanism;
the control module is suitable for controlling the driving mechanism to drive the conveying mechanism to convey the textile;
the collecting mechanism is suitable for collecting images of the front surface and the back surface of the textile transported by the transmission mechanism;
the control module is suitable for controlling the display module to display images of the front surface and the back surface of the textile fabric so as to detect flaws of the front surface and the back surface of the textile fabric.
2. The textile outer wall defect detection device of claim 1,
the transmission mechanism includes: the first friction carrier roller and the second friction carrier roller;
the first friction carrier roller and the second friction carrier roller are arranged in parallel and are suitable for carrying textiles;
the first friction carrier roller and the second friction carrier roller are both connected with the driving mechanism;
the control module is suitable for controlling the driving mechanism to drive the first friction carrier roller and the second friction carrier roller to synchronously rotate so as to transport textile fabrics.
3. The textile outer wall defect detection device of claim 2,
the drive mechanism includes: the driving mechanism comprises a driving motor, a first gear set, a transmission rod and a second gear set;
an output shaft of the driving motor is connected with the first friction carrier roller;
one end of the transmission rod is connected with the first gear set, and the other end of the transmission rod is connected with the second gear set;
an output shaft of the driving motor is connected with the first gear set;
the second gear set is connected with the second friction carrier roller;
the control module is suitable for controlling the driving motor to drive the first friction carrier roller to rotate, and the control module is suitable for controlling the driving motor to drive the second friction carrier roller and the first friction carrier roller to synchronously rotate through the first gear set, the transmission rod and the second gear set so as to transport textile fabrics.
4. The textile outer wall defect detection device of claim 3,
the acquisition mechanism comprises: a first shooting component and a second shooting component;
the first shooting assembly and the second shooting assembly are arranged between the first friction carrier roller and the second friction carrier roller;
the first shooting assembly is arranged above the front side of the textile fabric;
the second shooting assembly is arranged below the reverse side of the textile fabric;
the first shooting assembly and the second shooting assembly are arranged oppositely;
the control module is suitable for controlling the first shooting assembly to shoot the fabric front image;
the control module is suitable for controlling the second shooting component to shoot the reverse side image of the textile.
5. The textile outer wall defect detection device of claim 4,
the first photographing assembly includes: a first support frame and a first camera;
the first support frame is arranged between the first friction carrier roller and the second friction carrier roller, and the first support frame is arranged above the front face of the textile fabric;
the first camera is arranged on the first support frame;
the control module is suitable for controlling the first camera to shoot the fabric front images.
6. The textile outer wall flaw detection apparatus of claim 5,
the second photographing assembly includes: a second support and a second camera;
the second support frame is arranged between the first friction carrier roller and the second friction carrier roller and is arranged below the reverse side of the textile fabric;
the second camera is arranged on the second support frame, and the second camera is arranged opposite to the first camera;
the control module is suitable for controlling the second camera to shoot the reverse side image of the textile.
7. The textile outer wall defect detection device of claim 6,
fabric outer wall flaw detection device still includes: the marking device is electrically connected with the control module;
the marking device is arranged behind the first shooting component and the second shooting component in the textile fabric transportation direction;
the marker is arranged above the front surface of the textile fabric;
the control module is suitable for judging whether the textile has flaws according to the images of the front side and the back side of the textile, and when the textile has flaws, the control module controls the marker to mark on the surface of the textile.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022745380.5U CN213749658U (en) | 2020-11-24 | 2020-11-24 | Textile outer wall flaw detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022745380.5U CN213749658U (en) | 2020-11-24 | 2020-11-24 | Textile outer wall flaw detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213749658U true CN213749658U (en) | 2021-07-20 |
Family
ID=76829160
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022745380.5U Expired - Fee Related CN213749658U (en) | 2020-11-24 | 2020-11-24 | Textile outer wall flaw detection device |
Country Status (1)
| Country | Link |
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| CN (1) | CN213749658U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115230346A (en) * | 2022-08-03 | 2022-10-25 | 河南汇达印通科技股份有限公司 | Photosensitive material plate production device and production method |
| WO2023227040A1 (en) * | 2022-05-25 | 2023-11-30 | 人工智能设计研究所有限公司 | Textile defect detection system |
-
2020
- 2020-11-24 CN CN202022745380.5U patent/CN213749658U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023227040A1 (en) * | 2022-05-25 | 2023-11-30 | 人工智能设计研究所有限公司 | Textile defect detection system |
| CN115230346A (en) * | 2022-08-03 | 2022-10-25 | 河南汇达印通科技股份有限公司 | Photosensitive material plate production device and production method |
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Granted publication date: 20210720 |