CN213732472U - Gypsum mould production water line - Google Patents
Gypsum mould production water line Download PDFInfo
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- CN213732472U CN213732472U CN202021462547.0U CN202021462547U CN213732472U CN 213732472 U CN213732472 U CN 213732472U CN 202021462547 U CN202021462547 U CN 202021462547U CN 213732472 U CN213732472 U CN 213732472U
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Abstract
The utility model provides a gypsum mould production water line, its characterized in that: the resin mold cleaning device comprises a track and a trolley for placing resin molds, wherein the track is fixedly arranged on a mounting surface, the trolley is movably arranged on the track, a resin mold cleaning station, a mold closing station, a grouting station, a mold opening station and a blanking station are arranged on the track at intervals, a dust removing room is arranged at the resin mold cleaning station, and an external filter cartridge dust remover is connected to the dust removing room. The utility model can effectively reduce the labor intensity, save the working time and improve the production efficiency; meanwhile, the ground sanitation condition of a production field can be effectively improved.
Description
Technical Field
The utility model relates to a mould production field, in particular to gypsum mould production water line.
Background
The production of sanitary ceramics can not be separated from the mould, and the plaster mould is widely used in the production process of sanitary ceramics due to good drainage property and complex and diversified shapes. The production process of the gypsum mould mainly comprises the steps of preparing gypsum slurry, manufacturing, grouting, opening the mould, cleaning the mould, closing the mould, assembling parts and the like. The production of gypsum moulds usually consists of a plurality of different modules, and under the traditional production mode, the modules of the gypsum mould are manufactured in a dispersed mode and then are carried by people for centralized assembly. Because the stations are not centralized, the following problems exist:
1. the gypsum mold is heavy (the single module exceeds 30KG), the distance for carrying partial modules is long when the mold is assembled, and time and labor are wasted in the process of opening and assembling the mold;
2. the continuous grouting process is not facilitated, the grouting position needs to be moved according to different positions of the gypsum module, the running time of the crane is long, and the labor hour is long;
3. when the resin female die is cleaned, dust pollution in a workshop is large, centralized dust removal cannot be realized, and the ground sanitation condition is poor.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a gypsum mould production water line.
The utility model aims to solve the problems of large labor intensity, low production efficiency, poor production environment and the like in the production process of the existing gypsum mould.
For realizing the purpose of the utility model, the utility model adopts the technical proposal that:
the utility model provides a gypsum mould production water line, includes the track and is used for placing the platform truck of resin mould, the track is fixed to be set up on the installation face, the mobilizable setting of platform truck is in on the track, the interval is equipped with resin mould clearance station, compound die station, slip casting station, die sinking station and unloading station on the track, resin mould clearance station is equipped with the dust removal room, connect outside deduster of filter cylinder between the dust removal.
Preferably, the trolley is provided with a plurality of trolleys which are movably arranged on the track.
Preferably, the trolley is provided with a frame and a vibration table, and the vibration table is welded and fixed with the frame.
Preferably, the frame is provided with a positioning pin for limiting the position of the vibration table, and the bottom of the frame is provided with a roller matched with the rail.
Preferably, the shaking table comprises a support and a table top, and a spring is arranged between the support and the table top.
Preferably, the dust removing room comprises side plates arranged on two sides of the track and a dust collecting cover fixed on the tops of the side plates, a channel is formed between the side plates, and door curtains are arranged at an inlet and an outlet of the channel.
Preferably, a pipeline is arranged in the dust removing room, is arranged at the top of the dust collecting hood and is connected with the filter cartridge dust remover through the pipeline.
Preferably, a hoisting mechanism is arranged above the blanking station, and the hoisting mechanism comprises a hanging bracket and a clamp assembly arranged on the hanging bracket.
Preferably, the installation surface is the ground, the track is fixedly arranged on the ground, and the track is a closed track.
The utility model discloses a gypsum mould production water line's beneficial effect as follows:
1. the utility model discloses be equipped with track and platform truck to fix the position dispersion of each station on the track, make every production step fix in a position, can produce according to the process in unison each module of gypsum mould, and assemble again from the unloading to same department, need not to carry longer distance or make a round trip to transport, can effectively reduce intensity of labour and practice thrift man-hour, improve production efficiency.
2. The utility model discloses be equipped with between removing dust, can take the mode dust removal of "closed dust removal" to the station that produces the dust, accomplish dust centralized processing, effectively improve the ground health situation of production site.
Drawings
FIG. 1: the utility model discloses a schematic diagram of a production line of a gypsum mould;
FIG. 2: the structure schematic diagram of the trolley of the utility model;
FIG. 3: the utility model is shown in an enlarged schematic view at A in FIG. 2;
in the figure: 10. a track; 20. a trolley; 21. a frame; 22. a vibration table; 221. a support; 222. a table top; 223. a spring; 30. cleaning a resin mold; 31. a dust removal room; 40. a mold closing station; 50. a grouting station; 60. opening a mold station; 70. a blanking station; 71. a hanger; 72. a clamp assembly.
Detailed Description
The problems of high labor intensity, low production efficiency, poor production environment and the like in the production process of the existing gypsum mould are solved. Therefore, the present invention provides a new solution, and for a clearer representation, the present invention will be described in detail with reference to the accompanying drawings.
Referring to fig. 1, a gypsum mold production line comprises a track 10 and a trolley 20 for placing resin molds, wherein the track 10 is fixedly arranged on a mounting surface, the mounting surface is a ground surface in the embodiment, the track 10 is pre-buried on the ground surface, and the track 10 is a closed track 10, and is specifically a track 10 similar to a playground runway shape. The trolley 20 is movably arranged on the track 10, and a plurality of trolleys 20 are movably arranged on the track 10.
The track 10 is provided with a resin mold cleaning station 30, a mold closing station 40, a grouting station 50, a mold opening station 60 and a blanking station 70 at intervals. The resin mold cleaning station 30, the mold closing station 40, the grouting station 50, the mold opening station 60 and the blanking station 70 are arranged in sequence along the closed track 10. Each station is provided with tools or equipment required by each process. Each production step is fixed at one position, all modules of the gypsum mold can be produced in a unified mode according to the process, blanking is carried out from the same position, and then assembly is carried out, and the gypsum mold does not need to be carried for a long distance or is transported backwards and forwards.
With continued reference to fig. 1, the resin mold cleaning station 30 is provided with a dust removing room 31, a dust blowing device is arranged in the dust blowing room, and the dust removing room 31 is connected with an external filter cartridge dust remover. The dust removing room 31 comprises side plates arranged at two sides of the rail 10 and a dust collecting cover fixed at the tops of the side plates, a channel is formed between the side plates, and door curtains are arranged at an inlet and an outlet of the channel.
The dust removing room 31 is provided with a pipeline which is arranged at the top of the dust collecting hood and is connected with the filter cartridge dust remover through the pipeline.
The dust removing room 31 can remove dust on stations generating dust in a closed dust removing mode, and dust is intensively treated.
With continued reference to fig. 1, a lifting mechanism is disposed above the blanking station 70, and the lifting mechanism includes a hanger 71 and a clamp assembly 72 disposed on the hanger 71. The clamp assembly 72 is top-slidably attached to the hanger 71. All produced modules are transferred to the blanking station 70 through the trolley 20, taken down through the hoisting mechanism and finally assembled without long-distance transportation.
Referring to fig. 2-3, the trolley 20 is provided with a frame 21 and a vibration table 22, and the vibration table 22 is welded to the frame 21.
The frame 21 is provided with a positioning pin (not shown) for limiting the position of the vibration table 22, so that the vibration table 22 can be conveniently installed on the frame 21 for welding, and the bottom of the frame 21 is provided with a roller (not shown) matched with the rail 10.
The vibration table 22 comprises a bracket 221 and a table top 222, and a spring 223 is arranged between the bracket 221 and the table top 222.
The vibration table 22 can vibrate during grouting to shake uniformly, and can vibrate during demolding to assist in taking off.
The utility model discloses bury on the basis on former workshop ground and seal shape track 10, simultaneously, the preparation has the platform truck 20 of shaking table 22, puts the resin mould on the shaking table, makes every production step fix in a position, the streamlined operation production mode of transformation.
The simple process of the utility model is as follows (one of the modules is used for production and explanation):
the resin mold is placed on a trolley 20, dust is blown through a dust removing room 31, mold closing pretreatment (such as oil wiping, mold release agents, positioning buckles, reinforcing steel frames and the like) is carried out after dust blowing, then the resin mold is moved to a mold closing station 40 to be closed, mold closing is completed through a grouting station 50, slurry which is adjusted in advance is poured into the resin mold, solidification is waited after vibration, the resin mold is moved to a mold opening station 60 after gypsum is solidified and is vibrated again to be released, finally mold unloading is carried out through a blanking station 70, and the trolley 20 enters the next process.
The utility model can replace the complete manual carrying production, effectively reduce the labor intensity, save the working time and improve the production efficiency; meanwhile, the ground sanitation condition of a production field can be effectively improved.
The above embodiments are only used for explaining the technical solution of the present invention and not for limiting the same, and although the above embodiments are specific to the present invention, it should be understood by those skilled in the art that the present invention can be modified or replaced with equivalents without departing from the spirit and scope of the present invention, which should be covered by the claims of the present invention.
Claims (9)
1. The utility model provides a gypsum mould production water line which characterized in that: the resin mold cleaning device comprises a track and a trolley for placing resin molds, wherein the track is fixedly arranged on a mounting surface, the trolley is movably arranged on the track, a resin mold cleaning station, a mold closing station, a grouting station, a mold opening station and a blanking station are arranged on the track at intervals, a dust removing room is arranged at the resin mold cleaning station, and an external filter cartridge dust remover is connected to the dust removing room.
2. The gypsum mold production line of claim 1, wherein: the trolley is provided with a plurality of movable devices arranged on the track.
3. The gypsum mold production line of claim 1, wherein: the trolley is provided with a frame and a vibration table, and the vibration table is welded and fixed with the frame.
4. The gypsum mold production line of claim 3, wherein: the frame is provided with a positioning pin for limiting the position of the vibration table, and the bottom of the frame is provided with a roller matched with the rail.
5. The gypsum mold production line of claim 3, wherein: the vibration table comprises a support and a table top, and a spring is arranged between the support and the table top.
6. The gypsum mold production line of claim 1, wherein: the dust removing room comprises side plates arranged on two sides of the track and a dust collecting cover fixed at the top of the side plates, a channel is formed between the side plates, and door curtains are arranged at an inlet and an outlet of the channel.
7. The gypsum mold production line of claim 6, wherein: the dust removing room is provided with a pipeline which is arranged at the top of the dust collecting cover and is connected with the filter cartridge dust remover through the pipeline.
8. The gypsum mold production line of claim 1, wherein: and a hoisting mechanism is arranged above the blanking station and comprises a hanging bracket and a clamp assembly arranged on the hanging bracket.
9. The gypsum mold production line of claim 1, wherein: the installation surface is the ground, the track is fixed to be set up on ground, the track is closed track.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021462547.0U CN213732472U (en) | 2020-07-22 | 2020-07-22 | Gypsum mould production water line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021462547.0U CN213732472U (en) | 2020-07-22 | 2020-07-22 | Gypsum mould production water line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213732472U true CN213732472U (en) | 2021-07-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021462547.0U Active CN213732472U (en) | 2020-07-22 | 2020-07-22 | Gypsum mould production water line |
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| Country | Link |
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| CN (1) | CN213732472U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118181464A (en) * | 2024-05-15 | 2024-06-14 | 福建省德化佳浩陶瓷有限公司 | High-efficient forming device of pottery slip casting |
-
2020
- 2020-07-22 CN CN202021462547.0U patent/CN213732472U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118181464A (en) * | 2024-05-15 | 2024-06-14 | 福建省德化佳浩陶瓷有限公司 | High-efficient forming device of pottery slip casting |
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