CN213495004U - Butterfly-shaped workpiece CCD full-inspection device - Google Patents
Butterfly-shaped workpiece CCD full-inspection device Download PDFInfo
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- CN213495004U CN213495004U CN202021398159.0U CN202021398159U CN213495004U CN 213495004 U CN213495004 U CN 213495004U CN 202021398159 U CN202021398159 U CN 202021398159U CN 213495004 U CN213495004 U CN 213495004U
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Abstract
The utility model discloses a full-inspection device for a butterfly-shaped workpiece CCD, which comprises a frame and a full-inspection device for the butterfly-shaped workpiece CCD; the jig assembly device is slidably arranged on the rack and is used for placing a butterfly-shaped workpiece; the detection and carrying manipulator is arranged on the inner side of the rack and is used for detecting and carrying the upper surface of the butterfly-shaped workpiece on the jig assembly device; the bottom surface detection device is arranged on the rack, and the detection and carrying manipulator carries butterfly-shaped workpieces one by one above the bottom surface detection device for bottom surface detection; and the material receiving device is connected with the rack and used for classifying and collecting the butterfly-shaped workpieces after detection. The utility model discloses the structure is retrencied, saves cost and work efficiency is high, has reduced cost of labor and intensity of labour, low in production cost, and product quality is good, and the yield is high, and equipment utilization is high moreover.
Description
Technical Field
The utility model relates to a visual inspection equipment technical field, in particular to butterfly form work piece CCD examines device entirely for detecting butterfly form work piece.
Background
The butterfly-shaped workpiece needs to be detected after being formed to see whether the butterfly-shaped workpiece is a qualified product or not, but the detection of the butterfly-shaped workpiece in the current production process still depends on a manual selective inspection mode for detection, the detection mode has no full inspection and only selective inspection, so that the real-time monitoring of the method is unavailable, and a large amount of products are easily unavailable.
Therefore, it is very necessary to develop a fully automatic CCD full-inspection device for butterfly-shaped workpieces to improve the yield of products.
Disclosure of Invention
The utility model provides a convenient operation's butterfly form work piece CCD examines device entirely for detecting butterfly form work piece to solve above-mentioned technical problem at present.
In order to solve the technical problem, the utility model provides a following technical scheme: a butterfly-shaped workpiece CCD full inspection device comprises a rack and a CCD full inspection device body, wherein the CCD full inspection device body comprises a CCD detector, a CCD detector and a CCD detector;
the jig assembly device is slidably arranged on the rack and is used for placing a butterfly-shaped workpiece;
the detection and carrying manipulator is arranged on the inner side of the rack and is used for detecting and carrying the upper surface of the butterfly-shaped workpiece on the jig assembly device;
the bottom surface detection device is arranged on the rack, and the detection and carrying manipulator carries butterfly-shaped workpieces one by one above the bottom surface detection device for bottom surface detection; and
and the material receiving device is connected with the rack and used for classifying and collecting the butterfly-shaped workpieces after detection.
Further, the tool final assembly device includes:
the bottom plate is arranged on the rack;
the first driving source is arranged on the bottom plate and used for providing power; and
the tool fixtures can be arranged on the bottom plate in a sliding and symmetrical mode, and the first driving source can drive the tool fixtures to move back and forth.
Further, the first driving source is a rodless cylinder; the rodless cylinder is mounted on the bottom plate through a fastener, and a sensor is arranged on the rodless cylinder.
Further, the detection and carrying manipulator comprises a hoisting manipulator and a carrying jig; the carrying jig is arranged at the tail end of the hoisting manipulator.
Further, the carrying jig comprises a jig fixing piece, a sucker part and a first visual detection assembly; the sucker component is adjustably arranged on the front side of the jig fixing piece; the first visual detection assembly is located on the rear side of the jig fixing piece.
Further, the bottom surface detection device comprises a bracket, a bottom detection camera and a light source; the bottom detection camera is adjustably arranged on the bracket; the light source is arranged above the bottom detection camera.
Further, the material receiving device comprises a conveying assembly line, a collecting frame and a defective product collecting box; the collecting frame is arranged on the right side of the conveying assembly line; the defective product collecting box is positioned on the left side of the conveying production line.
Furthermore, a wire guide is arranged on the conveying pipeline.
Further, the defective product collecting box comprises a base and a rubber frame; the rubber frame is arranged on the base.
Compared with the prior art, the utility model has the advantages of it is following: the utility model discloses the structure is retrencied, saves cost and work efficiency is high, has reduced cost of labor and intensity of labour, low in production cost, and product quality is good, and the yield is high, and equipment utilization is high moreover.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of the jig assembly device of the present invention;
FIG. 3 is a schematic structural view of the carrying jig of the present invention;
fig. 4 is the structure schematic diagram of the conveying line of the present invention.
Description of the labeling: a frame 1; a jig assembly device 2; detecting a carrying manipulator 3; a bottom surface detection device 4; a material receiving device 5; a bottom plate 21; a first drive source 22; a tooling fixture 23; a card slot 231; a pin 232; a slide rail slider assembly 233; a linear module 221; a connecting frame 222; a hoisting manipulator 31; a carrying jig 32; a jig fixing member 321; a suction cup member 322; a first visual detection component 323; the first bar-shaped groove 3211; a surface detection camera 3231; an illuminator 3232; a light source 41; a conveying line 51; a collection frame 52; a defective product collection box 53; a wire guide 54; a first collection box 521; a second collection frame 522; a base 531; a rubber frame 532.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the application described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Exemplary embodiments according to the present application will now be described in more detail with reference to the accompanying drawings. These exemplary embodiments may, however, be embodied in many different forms and should not be construed as limited to only the embodiments set forth herein. It is to be understood that these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the exemplary embodiments to those skilled in the art, in the drawings, it is possible to enlarge the thicknesses of layers and regions for clarity, and the same devices are denoted by the same reference numerals, and thus the description thereof will be omitted.
The present invention will be further described with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1 to 4: a butterfly-shaped workpiece CCD full inspection device comprises a frame 1 and a CCD full inspection device body, wherein the frame is provided with a frame body;
the jig assembly device 2 is slidably arranged on the rack 1 and is used for placing a butterfly-shaped workpiece;
the detection and carrying manipulator 3 is arranged on the inner side of the rack 1 and is used for detecting and carrying the upper surface of the butterfly-shaped workpiece on the jig assembly device 2;
the bottom surface detection device 4 is arranged on the rack 1, and the detection and carrying manipulator 3 carries butterfly-shaped workpieces one by one above the bottom surface detection device 4 for bottom surface detection; and
and the material receiving device 5 is connected with the rack 1 and used for classifying and collecting the butterfly-shaped workpieces after detection.
The tool assembly device 2 is used for conveying the butterfly-shaped workpiece to be detected, the detection carrying manipulator 3 picks the butterfly-shaped workpiece conveyed by the tool assembly device 2, surface detection is carried out, after the surface detection is qualified, the detection carrying manipulator 3 moves the butterfly-shaped workpiece to the position above the bottom surface detection device 4, bottom surface detection is carried out, and after the detection is completed, the detection carrying manipulator 3 puts the product into the corresponding material receiving device 5.
The jig final assembly device 2 includes:
a bottom plate 21 disposed on the frame 1;
a first driving source 22 disposed on the bottom plate 21 for providing power; and
the tooling jig 23 is slidably and symmetrically arranged on the bottom plate 21, a clamping groove 231 for placing a product is arranged in the tooling jig 23, a positioning pin 232 is arranged in the clamping groove 231, a sliding rail sliding block component 233 is arranged below the tooling jig 23, and the first driving source 22 can drive the tooling jig 23 to reciprocate back and forth along the sliding rail sliding block component 233.
The first driving source 22 is a rodless cylinder; the rodless cylinder is mounted on the bottom plate 21 through a fastener, and a sensor is arranged on the rodless cylinder and used for sensing the action state of the rodless cylinder; the two tool fixtures 23 are used for placing a left butterfly-shaped workpiece and a right butterfly-shaped workpiece respectively; two rodless cylinders are arranged and are respectively connected with the tooling jig 23, the two rodless cylinders act in sequence, and one rodless cylinder drives the tooling jig 23 filled with materials to move towards the detection and transportation manipulator 3 for material detection; the other rodless cylinder does not act, and the materials to be detected are orderly placed into the tool jig 23 by other equipment; thereby realizing dislocation feeding detection.
The first driving source 22 may also be a linear module 221, an output end of the linear module 221 is connected with a connecting frame 222, and the connecting frame is connected with the tooling fixture 23, so that synchronous feeding can be realized.
The detection and transportation manipulator 3 comprises a hoisting manipulator 31 and a transportation jig 32; the transport tool 32 set up in hoisting manipulator 31 is terminal, and hoisting manipulator 31 can drive transport tool 32 and reciprocate, 360 rotations, hoisting manipulator 31 is current product, therefore no longer introduces in detail.
The carrying jig 32 comprises a jig fixing part 321, a sucker part 322 and a first visual detection assembly 323; the jig fixing part 321 is connected with the tail end of the lifting manipulator 31, and the suction cup part 322 is adjustably arranged on the front side of the jig fixing part 321; the first visual inspection assembly 323 is located at the rear side of the jig fixing member 321; a first strip-shaped groove 3211 is formed in front of the jig fixing member 321, a fastening member penetrates through the first strip-shaped groove 3211 to be connected with the suction cup member 322, and the connection position of the fastening member and the first strip-shaped groove 3211 is adjusted, so that the suction cup member 322 can be adjusted to move up and down; the first visual inspection assembly 323 comprises: the surface inspection camera 3231 is connected to the jig fixing member 321, and the light emitting members 3232 are disposed on left and right sides of the surface inspection camera 3231.
The bottom surface detection device 4 comprises a bracket, a bottom detection camera and a light source 41; the bottom detection camera is adjustably arranged on the bracket; the light source 41 is disposed above the bottom inspection camera, and the light source 41 is used for providing a bright environment for photographing of the bottom inspection camera.
The butterfly-shaped workpiece CCD full-detection device also comprises a controller (not shown in the figure); the detection carrying manipulator 3 and the bottom surface detection device 4 are both connected with a controller and are used for realizing automatic production; the surface detection camera 3231 and the bottom detection camera are both connected with the controller, and detection calculation is performed through an algorithm of the controller; the controller is a product in the prior art, and the specific control mode is realized by programming of technicians in the field, belongs to the common general knowledge in the field, and the utility model is mainly used for protecting the mechanical device, so the utility model does not explain the control mode in detail.
The receiving device 5 comprises a conveying pipeline 51, a collecting frame 52 and a defective product collecting box 53; the conveying production line 51 is arranged above the rack 1, a wire guide 54 is arranged above the right side of the conveying production line 51, a V-shaped material guide plate is arranged in the middle of the wire guide 54 and used for guiding symmetrical butterfly-shaped workpieces into different collecting frames 52 respectively, the collecting frames 52 are arranged on the right side of the conveying production line 51, two collecting frames 52 are arranged, one collecting frame 521 is used for collecting left-flap butterfly-shaped workpieces, the other collecting frame 522 is used for collecting right-flap butterfly-shaped workpieces, and the left-flap butterfly-shaped workpieces and the right-flap butterfly-shaped workpieces are symmetrically arranged left and right and are spliced into a complete product; the defective product collecting box 53 is positioned on the left side of the conveying flow line 51, and the defective product collecting box 53 comprises a base 531 and a rubber frame 532; the rubber frame 532 is disposed on the base 531.
The utility model discloses an application principle: firstly, sequentially placing butterfly-shaped workpieces to be detected into a tooling fixture 23, and then driving the tooling fixture 23 to move towards the detection and transportation manipulator 3 by the action of a first driving source 22; detecting the action of the carrying manipulator 3, driving the carrying jig 32 to move above the tooling jig 23 by the hoisting manipulator 31, grabbing a product in the tooling jig 23 by the sucker component 322, carrying out photographing detection on the upper surface of the butterfly-shaped workpiece by the first visual detection component 323, driving the carrying jig 32 to move above the bottom surface detection device 4 by the hoisting manipulator 31 after the upper surface is qualified, and carrying out photographing detection on the lower surface of the butterfly-shaped workpiece by the bottom detection camera; if the upper surface is unqualified, the hoisting manipulator 31 drives the carrying jig 32 to move to the position above the defective product collecting box 53, the sucking disc part 322 does not generate suction force any more, and therefore the unqualified products are placed in the rubber frame 532; if the lower surface is detected to be qualified, the product is a qualified product, the lifting mechanical arm 31 drives the carrying jig 32 to move to the upper part of the conveying production line 51, the suction disc part 322 does not generate suction force any more, and therefore the product is placed to the upper part of the conveying production line 51, and the butterfly-shaped workpiece moves along with the conveying production line 51 and falls into the corresponding collecting frame 52.
It should be finally noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the same, and although the present invention is described in detail with reference to the above embodiments, it should be understood by those skilled in the art that after reading the present specification, the technical personnel can still modify or equivalently replace the specific embodiments of the present invention, but these modifications or changes do not depart from the scope of the claims of the present application.
Claims (9)
1. A butterfly-shaped workpiece CCD full-inspection device comprises a rack (1) and is characterized by also comprising a CCD full-inspection device body;
the jig assembly device (2) is slidably arranged on the rack (1) and is used for placing a butterfly-shaped workpiece;
the detection and carrying manipulator (3) is arranged on the inner side of the rack (1) and is used for detecting and carrying the upper surface of the butterfly-shaped workpiece on the jig assembly device (2);
the bottom surface detection device (4) is arranged on the rack (1), and the detection and transportation mechanical hand (3) transports butterfly-shaped workpieces one by one above the bottom surface detection device (4) for bottom surface detection; and
and the material receiving device (5) is connected with the rack (1) and is used for classifying and collecting the butterfly-shaped workpieces after detection.
2. The butterfly-shaped workpiece CCD full-inspection device according to claim 1, wherein the jig assembling device (2) comprises:
a bottom plate (21) arranged on the frame (1);
a first driving source (22) arranged on the bottom plate (21) and used for providing power; and
the tool fixtures (23) are slidably and symmetrically arranged on the bottom plate (21), and the first driving source (22) can drive the tool fixtures (23) to reciprocate back and forth.
3. The butterfly-shaped workpiece CCD full inspection device according to claim 2, wherein the first driving source (22) is a rodless cylinder; the rodless cylinder is mounted on the bottom plate (21) through a fastener, and a sensor is arranged on the rodless cylinder.
4. The butterfly-shaped workpiece CCD full-detection device according to claim 1, characterized in that the detection and transportation manipulator (3) comprises a hoisting manipulator (31) and a transportation jig (32); the carrying jig (32) is arranged at the tail end of the hoisting manipulator (31).
5. The butterfly-shaped workpiece CCD full-inspection device according to claim 4, wherein the carrying jig (32) comprises a jig fixing part (321), a sucker part (322) and a first visual inspection component (323); the sucker component (322) is adjustably arranged on the front side of the jig fixing part (321); the first visual detection assembly (323) is positioned at the rear side of the jig fixing part (321).
6. The butterfly-shaped workpiece CCD full inspection device according to claim 1, characterized in that the bottom surface detection device (4) comprises a bracket, a bottom detection camera and a light source (41); the bottom detection camera is adjustably arranged on the bracket; the light source (41) is disposed above the bottom detection camera.
7. The CCD full-detection device for butterfly-shaped workpieces as recited in claim 1, wherein the material receiving device (5) comprises a conveying flow line (51), a collecting frame (52) and a defective product collecting box (53); the collecting frame (52) is arranged at the right side of the conveying pipeline (51); the defective product collecting box (53) is positioned at the left side of the conveying flow line (51).
8. The CCD full-inspection device for butterfly-shaped workpieces as recited in claim 7, wherein a wire guide (54) is arranged on the conveying line (51).
9. The butterfly-shaped workpiece CCD full-inspection device according to claim 7, wherein the defective product collection box (53) comprises a base (531) and a rubber frame (532); the rubber frame (532) is arranged on the base (531).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021398159.0U CN213495004U (en) | 2020-07-16 | 2020-07-16 | Butterfly-shaped workpiece CCD full-inspection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021398159.0U CN213495004U (en) | 2020-07-16 | 2020-07-16 | Butterfly-shaped workpiece CCD full-inspection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213495004U true CN213495004U (en) | 2021-06-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021398159.0U Active CN213495004U (en) | 2020-07-16 | 2020-07-16 | Butterfly-shaped workpiece CCD full-inspection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213495004U (en) |
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2020
- 2020-07-16 CN CN202021398159.0U patent/CN213495004U/en active Active
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