CN213111968U

CN213111968U - Pipe coiling machine for coiling pipes

Info

Publication number: CN213111968U
Application number: CN202021995632.3U
Authority: CN
Inventors: 吴恒毅
Original assignee: Granville Fangli Extrusion Equipment Guangdong Co ltd
Current assignee: Granville Fangli Extrusion Equipment Guangdong Co ltd
Priority date: 2020-09-11
Filing date: 2020-09-11
Publication date: 2021-05-04
Anticipated expiration: 2030-09-11

Abstract

The utility model discloses a coiler for coiling pipes, which comprises a frame component, wherein the frame component comprises a rotatable upright post, and the side part of the upright post is provided with a support frame and a fixed rod from top to bottom; the rotating disc assembly comprises a second motor and a speed reducing mechanism which are arranged on the supporting frame, an output shaft of the speed reducing mechanism is connected with a cross plate, a sliding rail is arranged on the cross plate, a sliding block and a third cylinder for driving the sliding block to move are arranged on the sliding rail, the sliding block is externally connected with a movable plate, and a second blade is fixed on one side of the movable plate; the lifting disc assembly comprises a first bearing seat and a second bearing seat which are located on the side portion of the stand column, a supporting rod is rotatably arranged in the first bearing seat, a horizontal extending portion of the supporting rod is connected with a second cylinder, the other end of the second cylinder is hinged to the second bearing seat, a supporting plate is fixed to the rod portion of the supporting rod, a first cylinder is installed on the supporting plate, a telescopic shaft of the first cylinder is externally connected with a first disc, and the first disc rotates around the supporting rod and is matched with the movable plate.

Description

Pipe coiling machine for coiling pipes

Technical Field

The utility model relates to a tubular product lapping packagine machine constructs improved design technical field, especially relates to a coiler for tubular product lapping.

Background

In the prior art, the pipe needs to be packaged after being formed, the packaging is generally divided into fixed-length straight pipe packaging and coiled packaging, the latter coiled packaging is suitable for flexible pipes, the manual packaging process is complicated, the quality is unstable, if the packaging length cannot be accurately measured, the tightness cannot be controlled in the packaging winding process, and the method is limited by the experience of operators.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to overcome prior art not enough, provide a coiler for tubular product lapping, the device can greatly reduced artifical intensity of labour, and degree of automation is high, and packaging quality is stable.

In order to achieve the above purpose, the utility model discloses a technical scheme is: a coiler for coiling pipes comprises a rack assembly, wherein the rack assembly comprises a rotatable upright post, a support frame and a fixed rod are arranged on the side part of the upright post from top to bottom, and a gear transmission mechanism and a first motor are arranged at the bottom of the upright post;

the rotating disc assembly comprises a second motor and a speed reducing mechanism which are arranged on the supporting frame, an output shaft of the speed reducing mechanism is connected with a cross plate, a sliding rail is arranged on the cross plate, a sliding block and a third cylinder for driving the sliding block to move are arranged on the sliding rail, the sliding block is externally connected with a movable plate, and a second blade is fixed on one side of the movable plate;

the lifting disc assembly comprises a first bearing seat and a second bearing seat which are located on the side portion of the stand column, a supporting rod is rotatably arranged in the first bearing seat, a horizontal extending portion of the supporting rod is connected with a second cylinder, the other end of the second cylinder is hinged to the second bearing seat, a supporting plate is fixed to the rod portion of the supporting rod, a first cylinder is installed on the supporting plate, a telescopic shaft of the first cylinder is externally connected with a first disc, and the first disc rotates around the supporting rod and is matched with the movable plate.

The pressing roller is connected with a fourth cylinder through a connecting rod mechanism, and the fourth cylinder is hinged on the stand column.

The fixed rod on be equipped with rotatable member through the axle sleeve cover, the telescopic shaft of fourth cylinder is connected to the member extension, the fixed vertical pole in member middle part sets up rotatable compression roller on the vertical pole.

The two sides of the upright post are symmetrically provided with a rotating disc component, a lifting disc component and an adjusting rod component.

The cross plate is provided with two mutually perpendicular slide rails, each slide rail is provided with two symmetrical slide blocks and a third air cylinder, the number of the movable plates and the number of the second blades are four, the movable plates are cambered surfaces, the number of the second blades is a quarter sector, and the four movable plates and the four second blades are concentric and concentric.

The movable plate is also provided with a pressing plate, and a sawtooth groove is processed on the surface of the pressing plate.

The first disc is connected with the telescopic shaft of the first cylinder through a bearing, and a central shaft of the first disc is provided with teeth meshed with a central shaft of the cross plate.

The first disk includes four equally spaced first vanes.

The central shaft of the cross plate is positioned on the rotating track of the central shaft of the first disc.

The air cylinder controller is characterized by further comprising a controller, wherein the controller is a single chip microcomputer or a microcomputer, and the controller is in communication connection with the first motor, the second motor, the first air cylinder, the second air cylinder, the third air cylinder and the fourth air cylinder.

Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses the device can greatly reduced artifical intensity of labour, and degree of automation is high, and packaging quality is stable.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the present invention showing a partial opening;

FIG. 3 is a partial schematic view of FIG. 2;

fig. 4 is a schematic view of the present invention.

The labels in the figures are: 1. a rack assembly; 11. a column; 12. a support frame; 13. fixing the rod; 14. a gear transmission mechanism; 15. a first motor; 2. a lifter plate assembly; 21. a first disc; 22. a first cylinder; 23. a support plate; 24. a first bearing housing; 25. a strut; 26. a second cylinder; 27. a second bearing housing; 3. a rotating disk assembly; 31. a second blade; 32. pressing a plate; 33. a movable plate; 34. a second motor; 35. a cross plate; 36. a third cylinder; 4. an adjustment lever assembly; 41. a compression roller; 42. a link mechanism; 43. a fourth cylinder; 5. a base.

Detailed Description

The following detailed description is provided to further explain the technical features and advantages of the present invention by referring to the accompanying drawings in combination with the embodiments.

As shown in fig. 1-4, the coiler for coiling pipes of the present invention comprises a frame assembly 1, said frame assembly comprises a rotatable upright post 11, a supporting frame 12 and a fixing rod 13 are arranged on the side portion of the upright post from top to bottom, a gear transmission mechanism 14 and a first motor 15 are arranged on the bottom of the upright post, the gear transmission mechanism and the first motor are located in the housing of the base 5; the rotating disc assembly 3 comprises a second motor 34 and a speed reducing mechanism which are installed on a supporting frame, the speed reducing mechanism is a gear meshing transmission mechanism or a belt transmission mechanism, an output shaft of the speed reducing mechanism is connected with a cross plate 35, a central shaft is also arranged on the cross plate, a sliding rail is arranged on the cross plate, a sliding block and a third air cylinder 36 for driving the sliding block to move are arranged on the sliding rail, the sliding block is externally connected with a movable plate 33, the movable plate is a hollow cylinder with a sector section and is high in structural strength, the four movable plates can be spliced into a cylinder, a pipe is wound outside the cylinder to form a roll package, a second blade 31 is fixed on one side of the movable plate and plays a role of a baffle, and the third air cylinder drives the sliding block to move along the sliding rail, so that the; lifting disc subassembly 2, lifting disc subassembly including first bearing frame 24 and the second bearing frame 27 that is located the stand lateral part, rotationally be equipped with branch 25 in the first bearing frame, the horizontal extension of branch connects second cylinder 26, the second cylinder other end articulates in the second bearing frame, the pole portion of branch is fixed with extension board 23, install first cylinder 22 on the extension board, the external first disc 21 of telescopic shaft of first cylinder, first disc rotates around branch and cooperatees with the fly leaf, it is concrete, the telescopic shaft of second cylinder is flexible to drive the horizontal extension of branch and rotates around first bearing frame, and then drive the extension board rotatory to contact or separate with rotary disk assembly, distance between first disc of first cylinder control and the extension board simultaneously.

Further, this device still includes regulation pole subassembly 4, regulation pole subassembly include with fly leaf interval adjustable compression roller 41, the compression roller passes through link mechanism 42 and links to each other with fourth cylinder 43, the fourth cylinder articulates on the stand, the dead lever on overlap and be equipped with rotatable member through the axle sleeve, the telescopic shaft of fourth cylinder is connected to the member extension, the fixed vertical pole in member middle part sets up rotatable compression roller on the vertical pole. The compression roller is used for compressing tightly the tubular product that is located the winding outside the fly leaf, and along with the increase of lapping thickness and the position change, link mechanism is the driving medium, changes the position of compression roller.

Furthermore, the two sides of the upright post are symmetrically provided with a rotating disc assembly, a lifting disc assembly and an adjusting rod assembly, so that the operation can be carried out without stopping the machine, and the operations of coiling the pipe on one side of the upright post and blanking after coiling on the other side of the upright post, such as binding with a binding rope after coiling, labeling, separating from a movable plate and the like, are carried out.

Furthermore, the cross plate is provided with two mutually perpendicular slide rails, each slide rail is provided with two symmetrical slide blocks and three cylinders, the number of the movable plates and the number of the second blades are four, the movable plates are cambered surfaces, the number of the second blades is a quarter sector surface, the four movable plates and the four second blades are concentric and concentric, and the four movable plates are driven by the four third cylinders synchronously to expand outwards or contract inwards for feeding and coiling operations or finished product coiling and blanking operations. The movable plate is further provided with a pressing plate 32, a sawtooth groove is formed in the surface of the pressing plate and used for being matched with the first disc to fix the head end of the pipe to be coiled, the fixing effect is achieved, the subsequent coiling operation is facilitated, namely, the first cylinder controls the distance between the first disc and the support plate, the distance between the first disc and the pressing plate is adjusted, the head end of the pipe to be coiled is pressed, and the fixing effect is achieved.

Furthermore, the first disc is connected with the telescopic shaft of the first cylinder through a bearing, the first disc rotates along with the rotation of the cross plate, the central shaft of the first disc is provided with teeth meshed with the central shaft of the cross plate, the first disc and the second disc are matched, the two ends of the coiled pipe are limited through the first disc and the second pressing piece, and meanwhile, the pressing plate can be utilized to press the incoming head end pipe, so that the coiled pipe is convenient to use. The first disk includes four equally spaced first vanes. The central shaft of the cross plate is positioned on the rotating track of the central shaft of the first disc, so that the first disc and the movable plate can be separated and contacted.

Furthermore, the device also comprises a controller which is a single chip microcomputer or a microcomputer, the controller is in communication connection with the first motor, the second motor, the first cylinder, the second cylinder, the third cylinder and the fourth cylinder, and corresponding auxiliary sensors and components, such as a length measuring sensor and a cutting mechanism, are also arranged, so that the total length of the coiled material is ensured to be consistent.

In the device of the utility model, the degree of automation is higher, the operation is not stopped, the first motor located in the base provides the rotary power of the whole stand column, the stand column rotates to make two sets of pipe coiling mechanisms symmetrically arranged on the stand column work circularly in sequence, namely one coiling work, the other blanking is decoiled, the concrete coiling operation is as follows, as shown in figure 4, the first disc resets and corresponds to the movable plate, the head end of the pipe firstly enters between the pressing plate and the first disc and is pressed, the telescopic rod of the first cylinder pushes the first disc out to be meshed with the central shaft of the cross plate, because the tail end lengths of the pressing plates are different, the pipe coils along the pressing plate, the second motor drives the cross plate to rotate and further drives the four movable plates to rotate until the set coiling length is reached, the length measuring sensor measures and cuts the pipe through the cutting mechanism of the last working procedure, after the pipe is cut, the stand column rotates 180 degrees under the driving, repeating the coiling operation; after the coiled pipe is fixed, the four third cylinders on the cross plate synchronously move to enable the four movable plates to synchronously contract inwards, then the first disc is far away from the movable plates and separated from the movable plates under the contraction action of the first cylinders, as shown in fig. 2, finally, the next procedure moves the pipe packed into a coil away from the movable plates through manpower or machines, and then the first disc resets to be in a working state.

The utility model discloses in the device, first motor, second motor, first cylinder, second cylinder, third cylinder, fourth cylinder, the various reduction gears that involve, controller and operating software etc. are prior art or material, and affiliated technical staff can directly purchase or order from the market according to required product model and specification.

The electrical components presented in the text are all electrically connected with an external master controller and 220V commercial power or industrial power, and the master controller can be a conventional known device with a control function such as a computer.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "mounted on" another element, it can be directly mounted on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.

The present invention is described in detail in the above embodiments, and it should be understood that the described embodiments are not limited to the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Claims

1. A coiler for coiling pipes is characterized by comprising a rack assembly, wherein the rack assembly comprises a rotatable upright post, a support frame and a fixed rod are arranged on the side part of the upright post from top to bottom, and a gear transmission mechanism and a first motor are arranged at the bottom of the upright post;

2. The coiler for pipe coils according to claim 1, further comprising an adjusting rod assembly, wherein the adjusting rod assembly comprises a pressing roller with an adjustable distance from the movable plate, the pressing roller is connected with a fourth cylinder through a connecting rod mechanism, and the fourth cylinder is hinged to the upright post.

3. The coiler for pipe coils of claim 2, wherein the fixed rod is sleeved with a rotatable rod through a bushing, an extension part of the rod is connected with the telescopic shaft of the fourth cylinder, a vertical rod is fixed in the middle of the rod, and a rotatable press roller is arranged on the vertical rod.

4. The coiler for pipe coils of claim 3, wherein the rotating disc assembly, the lifting disc assembly and the adjusting rod assembly are symmetrically arranged on two sides of the upright column.

5. The coiler for pipe coils of claim 4, wherein the cross plate is provided with two mutually perpendicular slide rails, each slide rail is provided with two symmetrical slide blocks and a third cylinder, four movable plates and four second blades are provided, the movable plates are cambered surfaces, the second blades are quarter-sector surfaces, and the four movable plates and the four second blades are concentric and concentric.

6. The coiler for pipe coils according to claim 5, wherein a pressing plate is further arranged on the movable plate, and a sawtooth groove is formed in the surface of the pressing plate.

7. The coiler for pipe coils of claim 6, wherein the first disk is connected with the telescopic shaft of the first cylinder through a bearing, and the central shaft of the first disk is provided with teeth meshed with the central shaft of the cross plate.

8. The machine of claim 7, wherein said first disk comprises four equally spaced first vanes.

9. The coiler of claim 8, wherein the cross plate center axis is located on the rotational trajectory of the center axis of the first disk.

10. The coiler for pipe coils of claim 9, further comprising a controller, wherein the controller is a single chip microcomputer or a microcomputer, and the controller is in communication connection with the first motor, the second motor, the first cylinder, the second cylinder, the third cylinder and the fourth cylinder.