A kind of fixed length batcher
Technical field
A kind of batcher is the utility model is related to, specifically a kind of automatic cut-to-length batcher.
Background technology
Batcher is plant equipment essential in cloth processing, is mainly used in the winding to processing cloth, existing
Some batchers have many manual handling equipments, and automaticity is not high, during use there is it is certain the defects of:During batching
Length Control can not be realized to cloth, different length coiled materials needs fixed length bundling processing again, after batching reaches certain length,
Need to shut down and cloth is cut, the difficult handling cloth convexity that is likely to result in of hand cut is whole, later stage incision position cloth
Material can not use, and cause the wasting of resources, and need in batching next time first to carry out manual batching continued access, meanwhile, a receipts cloth
Roller station needs to shut down after the completion of cloth is received changes other cloth-gathering roller, wastes time and energy, production efficiency is relatively low.
The content of the invention
The purpose of this utility model is that solve above-mentioned the deficiencies in the prior art, there is provided one kind can automatic cut-to-length cut cloth,
It can uninterruptedly carry out receiving the batcher of cloth, production efficiency is high, time saving and energy saving.
The utility model uses following technical proposals:
A kind of fixed length batcher, provided with platform and controller, platform is provided with frame A and frame B, and frame A is provided with and led
Roller, frame B are provided with cloth-gathering roller, deflector roll and cloth-gathering roller diameter parallel, filled provided with deviation correcting device, cloth-rolling device and fixed length cutting
Put, wherein:
Deviation correcting device is provided with guide rail and detection probe, is arranged on platform both sides, frame A, frame B bottoms warp guide rail parallel
Sliding block is connected with guide rail, and guide rail is connected correction motor with controller respectively, and correction motor drives frame A and frame B through sliding block
Moved back and forth along guide rail;Detection probe is connected to frame A cloth intlets side, the detection probe cloth that detection passes through detection probe in real time
Discharge position simultaneously exports analog signal to controller, motor driven frame A and frame B corrections of rectifying a deviation;
The first cloth-gathering roller and the second cloth-gathering roller that cloth-rolling device includes frame B, cloth-gathering roller sets up separately, frame B both sides pass through respectively
Rotary shaft is provided with rotating support, and the rotary shaft of rotating support side is connected with the electric rotating machine on frame B, and first receives cloth
Roller and the second cloth-gathering roller both ends are connected through bearing with rotating support respectively, wherein the first cloth-gathering roller and second cloth-gathering roller one end
It is connected respectively with the receipts cloth motor on rotating support, electric rotating machine rotates the rotating support for driving frame B both sides respectively
Rotation, rotating support drive the first cloth-gathering roller and the rotation realization of the second cloth-gathering roller to receive the displacement of cloth station, receive cloth motor and rotate and divide
The first cloth-gathering roller and the second cloth-gathering roller is not driven to rotate and receive cloth;
The balancing pole that fixed-length cutting device includes frame A, is respectively equipped with frame A both sides, balancing pole is through bearing pin and frame A
It is connected, balancing pole one end is mutually hinged with the telescopic shaft of hydraulic jack or cylinder, and hydraulic jack or cylinder are hinged at frame A or flat
On platform, the balancing pole other end is provided with cutting knife slide bar, and cutting knife is connected through bearing or sliding sleeve with cutting knife slide bar, and cutting knife is through drive mechanism
Drive moved along cutting knife slide bar, cutting knife slide bar respectively with the first cloth-gathering roller, the second cloth-gathering roller diameter parallel, cutting knife slide bar and bearing pin
Between balancing pole be provided with and receive cloth pressure roller, receive cloth pressure roller both ends and be connected respectively with balancing pole, hydraulic jack or cylinder operation, receive
Cloth pressure roller and the second cloth-gathering roller or the first cloth-gathering roller are inconsistent;
Deflector roll one end is provided with encoder on frame A, and encoder measures the cloth length by deflector roll and exports simulation in real time
Signal is to controller.
Further, frame B is provided with carrying roller to cloth support guide and auxiliary axle, carrying roller respectively with the first cloth-gathering roller,
Second cloth-gathering roller diameter parallel, carrying roller both ends are connected through bearing with auxiliary axle respectively, and auxiliary axle is connected with rotating support, rotation
Motor rotates, and driving rotating support, auxiliary axle and carrying roller synchronous rotary, the angle of auxiliary axle and rotating support longitudinal center line are
30°-150°。
Further, balancing pole upper cutter slide bar front end is provided with cuts cloth pressure roller to what cloth compressed, cuts cloth pressure roller both ends point
It is not connected through bearing and fulcrum with balancing pole one end, cuts cloth pressure roller with receiving cloth pressure roller diameter parallel.
Further, rotating support one end is provided with cloth-gathering roller set axle, and the diameter of axle size of cloth-gathering roller set axle is respectively with first
Cloth-gathering roller, the second cloth-gathering roller internal diameter size are engaged, and cloth-gathering roller set axle is truncated cone-shaped, and cloth-gathering roller set axle round platform bottom is through shaft coupling
It is connected with receiving cloth motor, cloth-gathering roller set axle frustum cone side is female with the first cloth-gathering roller, second cloth-gathering roller one end clamping, round platform respectively
The angle of line and central axis is 0-30 °, and truncated cone-shaped design connects with cloth-gathering roller set axle respectively in the first cloth-gathering roller, the second cloth-gathering roller
It is easy to be socketed when connecing, and can also preferably coordinate with the first cloth-gathering roller, the second cloth-gathering roller internal diameter size, ensure to be connected firmly.
Further, rotating support one end is provided with cloth-gathering roller set axle, cloth-gathering roller set axle and the first cloth-gathering roller, the second receipts cloth
The diameter of axle size of roller coupling part is engaged with the first cloth-gathering roller, the second cloth-gathering roller internal diameter size respectively, cloth-gathering roller set axle one end
Provided with multi-diameter shaft, multi-diameter shaft one end is connected through shaft coupling with receiving cloth motor, is provided with bullet to multi-diameter shaft other end circumferentially-spaced
Spring, cloth-gathering roller set axle other end outer wall compartment of terrain are provided with groove, are provided with the card article with fit depressions in groove, card article one end and
Spring one end is connected, and groove bottom face is inclined-plane with card article joint face, and inclined-plane is 0-30 ° with horizontal plane angle α, card article and bullet
Spring connection end is provided with boss slider, and card article slides with telescopic spring in groove, promotes boss slider can along spring-compressed direction
Make card article projection and the respectively cloth-gathering roller of clamping first or the second cloth-gathering roller.
Further, receive cloth pressure roller respectively with the first cloth-gathering roller, the second cloth-gathering roller diameter parallel, hydraulic jack or cylinder work
Make, receive the central point of cloth pressure roller and the second cloth-gathering roller or the first cloth-gathering roller on same sagittal plane to balancing pole bearing pin apart from phase
Together, receipts cloth pressure roller is made to compress, be oriented to the cloth on the second cloth-gathering roller or the first cloth-gathering roller, ensureing during cutting that cloth is smooth has
Power, while facilitate the second cloth-gathering roller or the first cloth-gathering roller to receive cloth.
Further, the drive mechanism in cloth-rolling device is toothed belt transmission, is respectively equipped with synchronous pulley on balancing pole, together
Step belt wheel is connected on timing belt by timing belt and timing belt motor connection, cutting knife.
The beneficial effects of the utility model:Deviation correcting device is provided with detection probe, and detection probe in real time by detecting visited by detection
The cloth discharge position of head simultaneously exports analog signal to controller, and controller is rectified a deviation motor according to the driving of cloth coordinate position deviation, is entered
And sliding block drives frame A and frame B to be moved on platform rail to realize the requirement of edging;Deflector roll one end is provided with encoder, compiles
Code device can measure the cloth length by deflector roll and export analog signal to controller, when the receipts cloth for entering cloth length arrival setting
Station replacement length, controller control electric rotating machine operation, drives rotating support and drives the first cloth-gathering roller and second to receive cloth
Roller rotation, which is realized, receives the displacement of cloth station, and setting cloth Cutting Length, controller control hydraulic jack or gas are reached when entering cloth length
Cylinder realizes that cutting knife is cut to cloth, and the rotation of the second cloth-gathering roller continues to receive cloth operation, and batcher need not shut down, can automatically,
Uninterruptedly carry out fixed length and receive cloth, production efficiency is high, time saving and energy saving.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 uses schematic diagram to be of the present utility model;
Fig. 3 is that cloth-gathering roller covers axle amplification exemplary plot one;
Fig. 4 is that cloth-gathering roller covers axle amplification exemplary plot two;
Sequence number in figure:1 platform, 2 frame A, 3 frame B, 4 deflector rolls, 5 first cloth-gathering rollers, 6 second cloth-gathering rollers, 6.1 cloth-gathering rollers
Axle is covered, 6.2 grooves, 6.3 card articles, 6.4 boss sliders, 6.5 springs, 7 deviation correcting devices, 7.1 detection probes, 7.2 guide rails, 7.3 slide
Block, 8 rotating supports, 9 encoders, 10 hydraulic jacks or cylinder, 11 balancing poles, 11.1 bearing pins, 12 cutting knife slide bars, 12.1 cut
Knife, 13 drive mechanisms, 14 receive cloth pressure roller, and 15 auxiliary axles, 16 carrying rollers, 17 cut cloth pressure roller.
Embodiment
In conjunction with accompanying drawing, the utility model is further described.
As shown in Figure 1 and Figure 2, a kind of fixed length batcher, provided with platform 1 and controller, platform 1 is provided with frame A2 and machine
Frame B3, frame A2 are provided with deflector roll 4, are respectively equipped with the first cloth-gathering roller 5 and the second cloth-gathering roller 6 on frame B3, and deflector roll 4 is respectively with
One cloth-gathering roller 5 and the diameter parallel of the second cloth-gathering roller 6, are additionally provided with deviation correcting device 7, cloth-rolling device and fixed-length cutting device, wherein:
Deviation correcting device 7 is provided with guide rail 7.2 and detection probe 7.1, and guide rail 7.2 is abreast arranged on the both sides of platform 1, frame
A2, frame B3 bottoms are connected through sliding block 7.3 with guide rail 7.2, and guide rail 7.2 is connected correction motor, correction electricity with controller respectively
Machine drives frame A2 and frame B3 to be moved back and forth along guide rail 7.2 through sliding block 7.3;Detection probe 7.1 is connected to frame A2 cloth intlets
Side, the detection in real time of detection probe 7.2 pass through the cloth discharge position of detection probe 7.2 and export analog signal to controller, correction
Motor driven frame A2 and frame B3 corrections, the cloth for making to wind on the first cloth-gathering roller 5 or the second cloth-gathering roller 6 align carefully and neatly done.
Cloth-rolling device includes frame B3, the first cloth-gathering roller 5 and the second cloth-gathering roller 6, and rotated axle is set respectively at frame B3 both ends
There is rotating support 8, the rotary shaft of the side of rotating support 8 is connected with the electric rotating machine on frame B3, the He of the first cloth-gathering roller 5
The both ends of second cloth-gathering roller 6 are connected through bearing with rotating support 8 respectively, wherein the first cloth-gathering roller 5 and the one end of the second cloth-gathering roller 6
It is connected with the receipts cloth motor on rotating support 8, electric rotating machine rotates drives the rotating support 8 at frame B3 both ends to revolve respectively
Turn, rotating support 8 drives the first cloth-gathering roller 5 and the rotation realization of the second cloth-gathering roller 6 to receive the displacement of cloth station, receives cloth motor and rotates and divides
The first cloth-gathering roller 5 and the second cloth-gathering roller 6 is not driven to rotate and receive cloth, the first cloth-gathering roller 5 and the second cloth-gathering roller 6 rotate in the present embodiment
180 ° can be achieved to receive the displacement of cloth station;
Frame B3 be provided with to cloth support guide effect carrying roller 16 and auxiliary axle 15, carrying roller 16 respectively with the first cloth-gathering roller
5th, the diameter parallel of the second cloth-gathering roller 6, the both ends of carrying roller 16 are connected through bearing with auxiliary one end of axle 15 respectively, and auxiliary axle 15 supports with rotation
Frame 8 is connected, and electric rotating machine rotates, and drives rotating support 8, auxiliary axle 15 and carrying roller 16 along arrow logo direction(Clockwise)Together
Step rotation, the angle of auxiliary axle 15 and the longitudinal center line of rotating support 8 is 30 ° -150 °, and the auxiliary both ends of axle 15 are respectively equipped with carrying roller
16, after the first cloth-gathering roller 5, the second cloth-gathering roller 6 receive the displacement of cloth station, the cloth between the first cloth-gathering roller 5 and the second cloth-gathering roller 6 leads to
The support guide of carrying roller 16 is crossed, when cloth is cut, makes cloth that there is certain tensioning, is advantageous to smooth, fly-cutting;
Rotating support 8 can cover axle 6.1 by cloth-gathering roller respectively with the first cloth-gathering roller 5, the second cloth-gathering roller 6 and be attached,
Cloth-gathering roller covers the topology example one of axle 6.1:
As shown in figure 3, the one end of rotating support 8 is provided with cloth-gathering roller set axle 6.1, the diameter of axle size point of cloth-gathering roller set axle 6.1
It is not engaged with the first cloth-gathering roller 5, the internal diameter size of the second cloth-gathering roller 6, cloth-gathering roller set axle 6.1 is truncated cone-shaped, and cloth-gathering roller covers axle 6.1
Round platform bottom is connected through shaft coupling with receiving cloth motor, cloth-gathering roller set axle 6.1 frustum cone side respectively with the first cloth-gathering roller 5, second
The angle of one end clamping of cloth-gathering roller 6, round platform bus and central axis is 0-30 °, and truncated cone-shaped is designed in the first cloth-gathering roller 5, second
Cloth-gathering roller 6 respectively with cloth-gathering roller set axle 6.1 be connected when socket easily, can also preferably with the first cloth-gathering roller 5, the second cloth-gathering roller
6 internal diameter sizes coordinate, and ensure to be connected firmly;
Rotating support 8 can cover axle 6.1 by cloth-gathering roller with the first cloth-gathering roller 5, the second cloth-gathering roller 6 and be attached, and receive cloth
Roller covers the topology example two of axle 6.1:
As shown in figure 4, the one end of rotating support 8 is provided with cloth-gathering roller set axle 6.1, cloth-gathering roller set axle 6.1 is received with first respectively
Cloth rewinder roll 5, the diameter of axle size of the coupling part of the second cloth-gathering roller 6 are engaged with the first cloth-gathering roller 5, the internal diameter size of the second cloth-gathering roller 6, are received
Cloth rewinder roll set axle 6.1 one end is provided with multi-diameter shaft, and multi-diameter shaft one end is connected through shaft coupling with receiving cloth motor, multi-diameter shaft other end surrounding
Compartment of terrain is provided with spring, and cloth-gathering roller set axle 6.1 other end outer wall compartment of terrain is provided with groove 6.2, is provided with groove 6.2 and groove
6.2 card articles 6.3 being engaged, the one end of card article 6.3 are connected with the one end of spring 6.5, and the bottom face of groove 6.2 is connected with card article 6.3
Face is inclined-plane, and inclined-plane is 0-30 ° with horizontal plane angle α, and card article 6.3 is provided with boss slider 6.4, card article with the connection end of spring 6.5
6.3 stretch with spring 6.5 slides in groove 6.2, promotes boss slider 6.4 that card article 6.3 can be made convex along the compression direction of spring 6.5
Play the simultaneously connected cloth-gathering roller 6 of first cloth-gathering roller 5 or second of clamping.
Cloth-gathering roller set axle 6.1 has two kinds of structure designs, and example one and example two can be applied in combination:In rotating support
The example one of cloth-gathering roller set axle 6.1 and signal two are installed in 8 both ends respectively, and example one is convenient with the first cloth-gathering roller 5 or the second cloth-gathering roller 6
One end is socketed, and example two makes the first cloth-gathering roller 5 or the other end of the second cloth-gathering roller 6 be clamped on cloth-gathering roller set axle 6.1, ensures first
Cloth-gathering roller 5, the second cloth-gathering roller 6 are connected fastening with rotating support 8.
The balancing pole 11 that fixed-length cutting device includes frame A2, is respectively equipped with frame A2 both sides, balancing pole 11 is through bearing pin
11.1 are connected with frame A2, and the one end of balancing pole 11 is mutually hinged with the telescopic shaft of hydraulic jack or cylinder 10, hydraulic jack or gas
Cylinder 10 is hinged on frame A2 or platform 1, and the other end of balancing pole 11 is provided with cutting knife slide bar 12, cutting knife 12.1 through bearing or sliding sleeve with
Cutting knife slide bar 12 is connected, and cutting knife 12.1 drives along cutting knife slide bar 12 through drive mechanism 13 and moved, and drive mechanism 13 is timing belt
It is driven, is respectively equipped with synchronous pulley on frame A2 both ends balancing pole 11, synchronous pulley is connected with synchronous motor by timing belt, cut
Knife 12.1 is connected on timing belt, and cutting knife 12.1 can be cutting knife roll structure, and cutting roller is connected with cutter motor, and cutter motor turns
Dynamic driving cutting roller with the first cloth-gathering roller 5, the diameter parallel of the second cloth-gathering roller 6, is cut respectively to cloth fly-cutting, cutting knife slide bar 12
Balancing pole 11 between knife slide bar 12 and bearing pin 11.1, which is provided with, receives cloth pressure roller 14, receive the both ends of cloth pressure roller 14 respectively with the phase of balancing pole 11
Connection, the front end of 11 upper cutter slide bar of balancing pole 12 is provided with cuts cloth pressure roller 17 to what cloth compressed, cuts the both ends of cloth pressure roller 17 and passes through respectively
Bearing and fulcrum are connected with balancing pole 11, cut cloth pressure roller 17 with receiving the diameter parallel of cloth pressure roller 14;
Hydraulic jack or the telescopic shaft of cylinder 10 rise, the distal end of balancing pole 11 for axis connection of being stretched with hydraulic jack or cylinder 10
On receipts cloth pressure roller 14, cutting knife slide bar 12, cutting knife 12.1, drive mechanism 13 and cut cloth pressure roller 17 with the end of balancing pole 11 decline, receive
Cloth pressure roller 14 and the second cloth-gathering roller 6 or the first cloth-gathering roller 5 are inconsistent, cut cloth pressure roller 17 and drop to the second cloth-gathering roller 6 or the first receipts
On cloth between cloth rewinder roll 5 and carrying roller 16, there is downward thrust to cloth, when cloth is cut, make cloth that there is certain
Clamp force, be advantageous to smooth, fly-cutting;
More preferably, cloth pressure roller 14 and the second cloth-gathering roller 6 or the diameter parallel of the first cloth-gathering roller 5 are received, receives cloth pressure roller 14 with balance
The end of bar 11 declines, and receives the central point of cloth pressure roller 14 and the second cloth-gathering roller 6 or the first cloth-gathering roller 5 on same sagittal plane to balancing pole
Bearing pin 11.1 makes receipts cloth pressure roller 14 more accurate to cloth active force on the second cloth-gathering roller 6 or the first cloth-gathering roller 5 apart from identical, has
There are preferably compression, guide effect, ensure that cloth is smooth tensioned during cutting, cloth is pressed on the second cloth-gathering roller 6 or first and received
The second cloth-gathering roller 6 or the continued access of the first cloth-gathering roller 5 is facilitated to receive cloth on cloth rewinder roll 5;
Deflector roll 4 is no less than two on frame A2, and the first deflector roll and the second deflector roll can misplace up and down along cloth moving direction to be set
Put, cloth is each passed through the first deflector roll upper end and the second deflector roll lower end, and deflector roll 4 has certain frictional force, certain journey to cloth
Cloth tension is added on degree, is provided with encoder 9 in the first deflector roll or second deflector roll one end, the measurement in real time of encoder 9 is by leading
The cloth length of roller 4 simultaneously exports analog signal and is provided with display screen and control button, encoder 9, hydraulic oil to controller, controller
Cylinder or cylinder 10, each power motor are electrically connected with the controller respectively, are regulated and controled by controller, realize that automatic distributing fixed length is cut
Cut, receive the uninterrupted receipts cloth of cloth station displacement.
Operation principle:Before use, first the first cloth-gathering roller 5 is fixed on rotating support 8, startup cloth-rolling device, the
One cloth-gathering roller 5 is adjusted to receive cloth station, and then the second cloth-gathering roller 6 is fixed on frame B3 other ends rotating support 8, is used
When, cloth passes through the detection probe 7.1 of deviation correcting device 7, successively around the deflector roll 4 on frame A2, is connected to the first cloth-gathering roller 5
On, the detection in real time of detection probe 7.1 of deviation correcting device 7 passes through the cloth discharge position of detection probe 7.1 and exports analog signal to control
Device, controller according to and setting coordinate position deviation regulation and control correction motor, and then the sliding block 7.3 of deviation correcting device 7 drives frame A2
And frame B3 is translated on guide rail 7.2 and to be realized and alignd with cloth discharge position, controller control receipts cloth motor, the first cloth-gathering roller 5 is opened
Beginning to receive cloth operation, the encoder 9 on deflector roll 4 can measure the cloth length by deflector roll 4 and export analog signal to controller,
Reach setting receipts cloth station replacement length when entering cloth length, rotating support 8 rotates and drives the first cloth-gathering roller 5 and second to receive cloth
The displacement for receiving cloth station is realized in the rotation of roller 6, reaches setting cloth Cutting Length when entering cloth length, hydraulic jack or cylinder 10 are flexible
Axle drives the coupled end of balancing pole 11 to rise, receipts cloth pressure roller 14, cutting knife slide bar 12, cutting knife on the other end of balancing pole 11
12.1st, knife drive mechanism 13 and cut cloth pressure roller 17 and decline with the end of balancing pole 11, cutting knife 12.1 cuts to cloth, cut
Cheng Hou, incision position cloth one end continue the winding on the first cloth-gathering roller 5 and receive cloth, and the other end is compressed by receiving cloth pressure roller 14, is oriented to
Effect, continue the winding on the second cloth-gathering roller 6 and receive cloth, while cutting knife 12.1 returns to initial position, hydraulic jack or cylinder 10 are stretched
Contracting axle retraction drives receipts cloth pressure roller 14 on distal end balancing pole 11, cutting knife slide bar 12, cutting knife 12.1, knife drive mechanism 13 and cut
Cloth pressure roller 17 rises back to home position, and an automatic cut-to-length cuts cloth, continuous cloth process of receiving is completed, and batcher need not be shut down,
Receipts cloth can be uninterruptedly carried out, production efficiency is high, time saving and energy saving.