CN213109883U

CN213109883U - A quantitative filling system that disinfects on line for millet congee

Info

Publication number: CN213109883U
Application number: CN202021034501.9U
Authority: CN
Inventors: 周伟
Original assignee: Xinjiang Fenggu Road Agricultural Science And Technology Co ltd
Current assignee: Xinjiang Fenggu Road Agricultural Science And Technology Co ltd
Priority date: 2020-06-08
Filing date: 2020-06-08
Publication date: 2021-05-04
Anticipated expiration: 2030-06-08

Abstract

The utility model discloses an online sterilization quantitative filling system for millet congee, which comprises a tank body, wherein the tank body is provided with a heating cavity, the heating cavity is provided with a raw material rice adding port and a raw material water adding port, a heating device is arranged in the heating cavity, the bottom of the heating cavity is provided with a discharging filling port, the discharging filling port is connected with a filling pipe, the filling pipe is provided with a flowmeter and an electromagnetic valve, the output end of the flowmeter is electrically connected with the input end of a controller, and the output end of the controller is connected with the electromagnetic valve; the utility model has the advantages that: the online sterilization quantitative filling is realized, the production equipment is simplified, the production cost is reduced, and the working efficiency is improved.

Description

A quantitative filling system that disinfects on line for millet congee

Technical Field

The utility model relates to a rice gruel apparatus for producing, specifically speaking are a quantitative filling system disinfects on line for millet gruel belongs to rice gruel apparatus for producing field.

Background

With the acceleration of the pace of life of people, the demand of convenience foods will be continuously expanded, the variety of the convenience foods on the market is slightly insufficient, and the development of the convenience foods of rice is a new research subject. At present, the nutritive value and the taste and flavor of millet congee are widely accepted by people, but the processing mode still mainly adopts family cooking. The Chinese utility model patent with the application number of CN201621383446.8 named as 'fruit ice porridge filling equipment' discloses a fruit ice porridge filling equipment. The porridge tank comprises a frame, a porridge tank, two water tanks and an electric controller, wherein the bottom of the porridge tank is connected with two porridge outlet pipes, the porridge outlet pipes are connected with a quantifying cylinder, the quantifying cylinder is connected with a drainage pipe, the bottom of the water tank is provided with a water outlet pipe, the drainage pipe and the porridge outlet pipe are provided with electric valves, a liquid guide funnel is arranged below the water outlet pipe, and filling funnels are arranged below the liquid guide funnel and the drainage pipe; a washing pipe is arranged on the porridge barrel, and ball valves are respectively arranged on the washing pipe, the porridge outlet pipe and the filling funnel; the frame is provided with a lighting lamp, the quantitative cylinders are designed in groups, and the capacities of the quantitative cylinders are respectively 200 ml, 300 ml, 400 ml, 500 ml, 600 ml, 700 ml, 800 ml, 900 ml and 1000 ml. However, the device has a complex structure, can only realize filling, reduces the production efficiency and increases the production cost.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to design an online quantitative filling system that disinfects for millet congee, realized online quantitative filling that disinfects, simplified production facility, reduced manufacturing cost, improved work efficiency.

The technical scheme of the utility model is that:

the utility model provides a quantitative filling system disinfects on line for millet congee, which comprises a tank body, the jar body is equipped with the heating chamber, the heating chamber is equipped with raw materials rice and adds mouth and raw materials water interpolation mouth to be equipped with the flap, the heating chamber is equipped with heating device, the bottom in heating chamber is equipped with ejection of compact filling mouth, ejection of compact filling mouth is connected with the filling tube, the filling tube is equipped with flowmeter and solenoid valve, the output of flowmeter is connected with the input electricity of controller, the output of controller with solenoid valve control links to each other, and the controller is according to the volume of flowmeter, controls closing of solenoid valve, accomplishes quantitative filling.

Furthermore, ultraviolet germicidal lamps are arranged around the filling tube to keep the sterile state of filling.

Further, a conveying device such as a conveying belt is arranged below the filling tube, and a sealing machine is arranged at the conveying device and used for sealing the filled product.

Further, the outside of heating chamber is raw materials water preheating chamber, raw materials water preheating chamber is equipped with water inlet and delivery port, the water inlet links to each other with the water source to be equipped with the valve, the delivery port pass through the pipeline with raw materials water adds the mouth and is linked together to be equipped with the water delivery pump, in raw materials water preheating chamber is carried the heating intracavity by raw materials water interpolation mouth, with raw materials rice hybrid heating, obtain millet congee, effectively utilized the heat, the cost is reduced.

Further, the inside wall in heating chamber is equipped with magnetic conductivity metallic material layer, heating device is for setting up the outer electromagnetic heating coil of jar, electromagnetic heating coil's magnetic field with heating chamber magnetic conductivity metallic material layer's magnetic field is corresponding, according to the electromagnetic induction principle, carries out electromagnetic heating through electromagnetic heating coil to the heating chamber, and the heating is even, and the thermal efficiency is high, and the energy consumption is low, is difficult for the gelatinization.

Further, be equipped with temperature sensor in the heating chamber, temperature sensor's output is connected with the input electricity of temperature controller, the output of temperature controller with electromagnetic heating coil control links to each other, according to temperature sensor's detection temperature value, controls electromagnetic heating coil's heating work through the temperature controller, makes the temperature of heating intracavity keep invariable.

Furthermore, a heat preservation and insulation material layer, such as a polyurethane heat preservation layer, is arranged outside the raw material water preheating chamber, so that heat loss is reduced, and the heat preservation effect is improved.

Furthermore, the conveying device is provided with a driving motor, such as a stepping motor, and the distance between two adjacent filling containers is obtained when the stepping motor is driven once, namely the distance between every two adjacent filling containers is obtained when the driving motor drives the conveying device to advance by one filling container, so that after filling of one filling container is completed, the next filling container can be conveyed to the filling pipe for filling.

Furthermore, the output end of the controller is connected with the driving motor in a control mode, the controller controls the electromagnetic valve to be closed and controls the driving motor to move forward according to the quantity of the flowmeter, and then the electromagnetic valve is opened to carry out the filling operation of the next filling container.

Further, the heating intracavity is equipped with the stirring rod, the stirring rod sets up on the (mixing) shaft, the (mixing) shaft is in with the setting the external motor drive of jar links to each other, can stir the raw materials, makes raw materials misce bene, has improved the heating effect for production speed. And the products can be uniformly mixed in the blanking process, so that the uniformity of the products is improved.

When the device works, the driving motor drives the conveying device to convey the filling container on the conveying device to the opening of the filling pipe, then the flowmeter and the electromagnetic valve are opened, the accumulated flow value is obtained through calculation according to the flow information, the accumulated flow value is compared with a preset quantitative value, and when the accumulated flow value reaches the preset quantitative value, the controller controls the electromagnetic valve to be closed and seals the filled product to control the tank body to stop filling millet congee into the filling container, so that the purpose of quantitative filling of the millet congee is achieved; after the electromagnetic valve is closed, the controller controls the driving motor to move forward one step, so that the next filling container is conveyed to the filling pipe orifice, and then the electromagnetic valve is opened to carry out the filling operation of the next filling container.

The utility model has the advantages that: the online sterilization quantitative filling is realized, the production equipment is simplified, the production cost is reduced, and the working efficiency is improved.

The present invention will be further explained with reference to the drawings and examples.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

Detailed Description

The following description of the preferred embodiments of the present invention is provided for the purpose of illustration and description, and is not intended to limit the invention.

Example 1

As shown in fig. 1, an online sterilization quantitative filling system for millet congee, including a jar body 1, jar body 1 is equipped with heating chamber 2, heating chamber 2 is equipped with raw materials rice and adds mouth 3 and raw materials water and add mouth 4 to be equipped with the flap, heating chamber 2 is equipped with heating device, heating chamber 2's bottom is equipped with ejection of compact filling mouth 5, ejection of compact filling mouth 5 is connected with filling tube 6, filling tube 6 is equipped with flowmeter and solenoid valve, the output of flowmeter is connected with the input electricity of controller, the output of controller with the solenoid valve control links to each other, and the controller controls closing of solenoid valve according to the volume of flowmeter, accomplishes quantitative filling.

The flowmeter is used for acquiring flow information of the filling pipe and transmitting the acquired flow information to the controller;

the controller is used for receiving the flow information, calculating according to the flow information to obtain an accumulated flow value, comparing the accumulated flow value with a preset quantitative value, and when the accumulated flow value reaches the preset quantitative value, controlling the electromagnetic valve to be closed by the controller so as to control the tank body to stop filling millet congee into the filling container, so that the purpose of quantitative filling of the millet congee is achieved.

And ultraviolet germicidal lamps are arranged around the filling pipe 6 to keep the sterile state of filling.

A conveying device 7 such as a conveying belt is arranged below the filling tube 6, and a sealing machine is arranged at the conveying device 7 and used for sealing the filled product.

The outside of heating chamber 2 is raw materials water preheating chamber 8, raw materials water preheating chamber 8 is equipped with water inlet and delivery port, the water inlet links to each other with the water source to be equipped with the valve, the delivery port pass through the pipeline with raw materials water adds mouth 4 and is linked together to be equipped with the water delivery pump, the raw materials water that is preheated in raw materials water preheating chamber is carried the heating intracavity through raw materials water interpolation mouth, with raw materials rice hybrid heating, obtain millet congee, effectively utilized the heat, the cost is reduced.

The inside wall that heats chamber 2 is equipped with magnetic conductivity metallic material layer, heating device is for setting up the outer electromagnetic heating coil of jar, electromagnetic heating coil's magnetic field with the magnetic field that heats 2 magnetic conductivity metallic material layers in chamber is corresponding, according to the electromagnetic induction principle, carries out electromagnetic heating through electromagnetic heating coil to the heating chamber, and the heating is even, and the thermal efficiency is high, and the energy consumption is low, is difficult for the gelatinization.

The heating chamber 2 is internally provided with a temperature sensor, the output end of the temperature sensor is electrically connected with the input end of a temperature controller, the output end of the temperature controller is connected with the electromagnetic heating coil in a control way, and the heating work of the electromagnetic heating coil is controlled by the temperature controller according to the detection temperature value of the temperature sensor, so that the temperature in the heating chamber is kept constant.

The heat preservation and heat insulation material layer such as a polyurethane heat preservation layer is arranged outside the raw material water preheating chamber 8, so that heat loss is reduced, and the heat preservation effect is improved.

The conveying device 7 is provided with a driving motor, such as a stepping motor, and the distance between every two adjacent filling containers is obtained when the stepping motor drives the conveying device once, namely the distance between every two adjacent filling containers is obtained when the driving motor drives the conveying device to move forward by one filling container, so that after filling of one filling container is completed, the next filling container can be conveyed to the position of the filling pipe 6 for filling.

The output end of the controller is connected with the driving motor in a control mode, the controller controls the electromagnetic valve to be closed according to the quantity of the flowmeter, meanwhile, the driving motor is controlled to move forward, then the electromagnetic valve is opened, and the next filling container is filled.

The heating chamber 2 is internally provided with a stirring rod 9, the stirring rod 9 is arranged on a stirring shaft 10, the stirring shaft 10 is arranged on a motor 11 outside the tank body in a transmission way, so that the raw materials can be stirred, the raw materials are uniformly mixed, the heating effect is improved, and the production speed is accelerated. And the products can be uniformly mixed in the blanking process, so that the uniformity of the products is improved.

Claims

1. The utility model provides an online sterilization quantitative filling system for millet congee which characterized in that: including a jar body, the jar body is equipped with the heating chamber, the heating chamber is equipped with raw materials rice and adds mouth and raw materials water and adds the mouth, the heating chamber is equipped with heating device, the bottom in heating chamber is equipped with ejection of compact filling mouth, ejection of compact filling mouth is connected with the filling tube, the filling tube is equipped with flowmeter and solenoid valve, the output of flowmeter is connected with the input electricity of controller, the output of controller with the solenoid valve control links to each other, and the controller controls closing of solenoid valve according to the volume of flowmeter.

2. The on-line sterilization quantitative filling system for millet congee as claimed in claim 1, characterized in that: and ultraviolet germicidal lamps are arranged around the filling pipe.

3. The on-line sterilization quantitative filling system for millet congee as claimed in claim 2, characterized in that: and a conveying device is arranged below the filling tube, and a sealing machine is arranged at the conveying device.

4. The on-line sterilization quantitative filling system for millet congee as claimed in claim 3, characterized in that: the raw material water preheating chamber is arranged outside the heating chamber, the raw material water preheating chamber is provided with a water inlet and a water outlet, the water inlet is connected with a water source and is provided with a valve, and the water outlet is communicated with the raw material water adding port through a pipeline and is provided with a water delivery pump.

5. The on-line sterilization quantitative filling system for millet congee as claimed in claim 4, characterized in that: the inside wall in heating chamber is equipped with magnetic conductivity metallic material layer, heating device is for setting up the external electromagnetic heating coil of jar, electromagnetic heating coil's magnetic field with the magnetic field of heating chamber magnetic conductivity metallic material layer is corresponding.

6. The on-line sterilization quantitative filling system for millet congee as claimed in claim 5, wherein: the heating cavity is internally provided with a temperature sensor, the output end of the temperature sensor is electrically connected with the input end of a temperature controller, and the output end of the temperature controller is connected with the electromagnetic heating coil in a controlled manner.

7. The on-line sterilization quantitative filling system for millet congee as claimed in claim 6, wherein: the conveying device is provided with a driving motor, and the distance between every two adjacent filling containers is obtained when the driving motor drives every time.

8. The on-line sterilization quantitative filling system for millet congee as claimed in claim 7, wherein: the output end of the controller is connected with the driving motor in a control mode, the controller controls the electromagnetic valve to be closed according to the quantity of the flowmeter, meanwhile, the driving motor is controlled to move forward, then the electromagnetic valve is opened, and the next filling container is filled.