CN212759426U

CN212759426U - Automatic dispensing machine for transformer

Info

Publication number: CN212759426U
Application number: CN202020959756.XU
Authority: CN
Inventors: 陈军文
Original assignee: Zhuhai Yuehua Magnetoelectric Co ltd
Current assignee: Zhuhai Yuehua Magnetoelectric Co ltd
Priority date: 2020-05-29
Filing date: 2020-05-29
Publication date: 2021-03-23
Anticipated expiration: 2030-05-29

Abstract

The utility model discloses an automatic point gum machine of transformer, include: the device comprises a base, a controller, a first air cylinder and a second air cylinder, wherein the upper end of the base is provided with the first air cylinder, and the output end of the first air cylinder is provided with a mounting seat; the glue dispensing devices comprise a plurality of groups, and the glue dispensing devices are horizontally arranged on the mounting seat; the fixing device comprises a plurality of groups, the fixing devices are arranged below the glue dispensing devices in a one-to-one correspondence mode and are provided with a plurality of mounting grooves, and the mounting grooves are suitable for fixing transformer coils. The utility model discloses a transformer is from moving point machine of gluing accomplishes a point at the point and glues the back, utilizes the cylinder to order about the mount pad and drives multiunit point and glue the ware and follow the fixing device motion jointly, makes the point move the ware and remove to next mounting groove top, can realize simultaneously a plurality of transformer synchronous points to on the multiunit fixing device and glue, has improved production machining efficiency greatly.

Description

Automatic dispensing machine for transformer

Technical Field

The utility model relates to a transformer production and processing equipment field, in particular to transformer automatic point gum machine.

Background

In the production and processing process of the transformer, the colloid is required to be added to the two sides of the transformer respectively, so that the gap between the transformer body and the pin is sealed. Most of the existing transformer dispensing equipment can dispense the glue of a single transformer one by one, the transformer needs to be directly placed on a dispensing device, after the dispensing device finishes dispensing the transformer, the dispensing device needs to be stopped to replace the transformer so as to continue dispensing, and the problems of low working efficiency, poor dispensing precision, incapability of dealing with large-scale production and the like are solved.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve one of the technical problem that exists among the prior art at least. Therefore, the utility model provides an automatic point gum machine of transformer realizes the synchronous point of multiunit transformer through setting up multiunit point gum machine and fixing device and glues.

According to the utility model discloses an automatic point gum machine of transformer, include: the device comprises a base, a controller, a first air cylinder, a second air cylinder and a third air cylinder, wherein the controller is arranged on the base; the glue dispensing devices comprise a plurality of groups, and the glue dispensing devices are horizontally arranged on the mounting seat; the fixing devices comprise a plurality of groups, the fixing devices are arranged below the plurality of glue dispensers in a one-to-one correspondence mode, a plurality of mounting grooves are formed in the fixing devices along the length direction, and the mounting grooves are suitable for fixing transformer coils.

According to the utility model discloses transformer automatic point gum machine has following beneficial effect at least: through setting up multiunit point gluey ware and fixing device, through the fixed multiunit transformer of mounting groove on every fixing device of group, after point gluey ware is accomplished a point and is glued, utilize first cylinder to order about the mount pad and drive multiunit point gluey ware and move along fixing device length direction jointly, make point gluey ware remove to next mounting groove top to the work is glued to the point of beginning next time, can realize simultaneously gluing in step to a plurality of transformers on the multiunit fixing device, the process of artifical change transformer has been reduced, the production machining efficiency is greatly improved.

According to the utility model discloses a some embodiments, the point is glued the ware and is included: the second air cylinder is downwards arranged in the glue dispenser along the vertical direction; the dispensing head is fixed on the output shaft of the second cylinder.

According to some embodiments of the utility model, the first one side of dispensing is equipped with monitoring device, monitoring device and controller electric connection.

According to some embodiments of the utility model, the point is glued the ware and is still included the loading board, and the loading board setting is on the output shaft of second cylinder, and the head movable mounting is glued to the point is equipped with first motor on the loading board, and first motor is suitable for and drives the head along horizontal motion of gluing.

According to some embodiments of the utility model, the point is glued the ware and is equipped with two sets ofly with fixing device one-to-one.

According to some embodiments of the present invention, further comprising a rotating assembly, the rotating assembly comprises: the second motor is arranged in the base and is electrically connected with the controller; and one end of the transmission component is connected with an output shaft of the second motor, and the other end of the transmission component is connected with the fixing device and is suitable for controlling the fixing device to rotate around the axial direction of the transmission component.

According to some embodiments of the invention, the transmission assembly comprises: the first gear is connected with an output shaft of the second motor; the second gears comprise two groups, and the two groups of second gears are respectively meshed with the two sides of the first gear; and one ends of the two groups of rotating shafts are respectively arranged in the shaft holes of the two groups of second gears in a one-to-one correspondence manner, and the other ends of the rotating shafts are suitable for fixing the fixing devices.

According to the utility model discloses a some embodiments are equipped with the magnetic path in the mounting groove, and the magnetic path is suitable for adsorbing transformer coil.

Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.

Drawings

The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:

fig. 1 is a schematic view of the overall structure of the automatic dispenser for transformers according to the embodiment;

fig. 2 is a schematic view of an internal structure of the automatic dispenser for transformers according to the embodiment;

FIG. 3 is a schematic view of a dispenser of the present embodiment;

FIG. 4 is a schematic structural diagram of a rotating assembly according to the present embodiment;

FIG. 5 is a schematic view of the mounting base of the present embodiment;

reference numerals: a base 100; a controller 110; a first cylinder 120; a mount 130; a dispenser 200; a second cylinder 210; a dispensing head 220; a monitoring device 230; a carrier plate 240; a first motor 250; a fixing device 300; a mounting groove 301; a magnetic block 302; a rotating assembly 400; a second motor 410; a drive assembly 420; a first gear 421; a second gear 422; the shaft 423 is rotated.

Detailed Description

Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "lateral", "longitudinal", "vertical", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

According to the utility model discloses an automatic point gum machine of transformer, refer to fig. 1, fig. 2, fig. 5, include: the base 100 and the top of the base are provided with a controller 110, the controller 110 of the embodiment is a PLC controller, and the controller 110 may also be a single chip microcomputer or other controllers such as a programmable control system. The upper end of the base 100 is provided with a first cylinder 120 along the horizontal direction, the first cylinder 120 is arranged along the front-back direction, the first cylinder 120 is fixed inside the base 100 through a screw structure, the first cylinder 120 is electrically connected with the controller 110, the output end of the first cylinder 120 extends to the outside of the base 100 and is connected with a mounting seat 130, the first cylinder 120 can drive the mounting seat 130 to do front-back reciprocating motion along the horizontal direction, wherein the base 100 is provided with four mounting holes along the horizontal direction, the mounting seat 130 is provided with a support rod, and the support rod is movably mounted in the mounting holes so as to fixedly support the mounting seat 130; the glue dispensers 200 comprise a plurality of groups, and the glue dispensers 200 are horizontally arranged on the mounting base 130 through screw fixation; fixing device 300, including a plurality of groups, the fixing device 300 of this embodiment is the crossbeam structure, and a plurality of fixing device 300 one-to-one sets up in a plurality of gluey wares 200 below, and fixing device 300's both ends all articulate on base 100, and fixing device 300 is equipped with a plurality of mounting grooves 301 along length direction, and in this embodiment, fixing device 300 is equipped with six sets of mounting grooves 301 of mounting groove 301, and mounting groove 301 is used for fixed transformer coil. The dispenser 200 is driven by the first cylinder 120 to reciprocate along the length direction of the fixing device 300.

According to the utility model discloses transformer automatic point gum machine has following beneficial effect at least: through setting up multiunit point gluey ware and fixing device, through the fixed multiunit transformer of mounting groove on every fixing device of group, after point gluey ware is accomplished a point and is glued, utilize first cylinder to order about the mount pad and drive multiunit point gluey ware and move along fixing device length direction jointly, make point gluey ware remove to next mounting groove top, and then begin the work of gluing next time, can realize simultaneously gluing a plurality of transformers on the multiunit fixing device in step, the process of artifical change transformer has been reduced, the production machining efficiency is greatly improved.

In some embodiments of the present invention, referring to fig. 3, the dispenser 200 includes: the second air cylinder 210, the second air cylinder 210 is arranged in the glue dispenser 200 downwards along the vertical direction; and the dispensing head 220, wherein the dispensing head 220 is fixed on the output shaft of the second air cylinder 210. When the first driving drives the dispenser 200 to move above the transformer, the second cylinder 210 drives the dispensing head 220 to move downwards to be close to the transformer for dispensing, and after dispensing is completed, the second cylinder 210 drives the dispensing head 220 to move upwards to be separated from the transformer, so that the dispensing process is completed.

In some embodiments of the present invention, the dispensing head 220 is provided with a monitoring device 230 on one side, the monitoring device 230 is electrically connected to the controller 110. The monitoring device 230 in this embodiment employs a distance sensor, and the monitoring device 230 is used for sensing and measuring the distance between the dispensing head 220 and the transformer, so as to prevent the dispensing operation from being affected due to the fact that the dispensing head 220 is too close to or too far away from the transformer. The monitoring device 230 may also be other monitoring devices such as a detection camera.

The utility model discloses an in some embodiments, refer to fig. 3, the ware 200 is glued to point still includes loading board 240, and loading board 240 sets up on the output shaft of second cylinder 210 through threaded connection, sets up horizontally guide rail on loading board 240, and the head 220 movable mounting is glued to the point is equipped with first motor 250 on loading board 240 on the guide rail of loading board 240, and first motor 250 drives the head 220 that glues to be horizontal motion along the guide rail through lead screw driven mode. Through utilizing loading board 240 to install the dispensing head 220 to do horizontal motion through first motor 250 drive dispensing head 220, realize dispensing head 220 horizontal position's adjustment, can glue the different positions of transformer and glue, improve dispensing equipment's practicality and flexibility.

In some embodiments of the present invention, referring to fig. 1, two sets of glue dispensers 200 are disposed corresponding to the fixing device 300 one by one. It should be noted that the dispenser 200 and the fixing device 300 of the present invention are not limited to two sets in this embodiment, and may be three sets, four sets, or the like, which are designed according to actual production needs.

In some embodiments of the present invention, referring to fig. 2 and 4, the rotating assembly 400 is further included, and the rotating assembly 400 includes: a second motor 410 disposed in the base 100, the second motor 410 being electrically connected to the controller 110; and the transmission assembly 420 is connected with the output shaft of the second motor 410 at one end, is connected with the fixing device 300 at the other end and is suitable for controlling the fixing device 300 to rotate around the axial direction of the fixing device 300. Through setting up rotating assembly 400 and connecting fixing device 300, utilize second motor 410 control fixing device 300 rotatory 180 degrees, make the transformer turn-over on the fixing device 300 to can glue the different sides of transformer, realize the automatic upset of transformer, improve work efficiency, reduce hand labor.

In some embodiments of the present invention, referring to fig. 4, the transmission assembly 420 includes: a first gear 421 fitted on the output shaft of the second motor 410; the second gears 422 comprise two groups, and the two groups of second gears 422 are respectively meshed at two sides of the first gear 421; the rotating shafts 423 include two sets, one ends of the two sets of rotating shafts 423 are respectively disposed in the shaft holes of the two sets of second gears 422 in a one-to-one correspondence, and the other ends of the rotating shafts 423 are suitable for fixing the fixing device 300. Through setting up gear engagement's transmission structure, guarantee that two sets of fixing device 300 do synchronous syntropy and rotate, have the meshing stably, advantages such as transmission efficiency height.

It should be noted that the second gears of the transmission assembly in this embodiment are two sets, the number of the second gears is set according to the number of the fixing devices in this embodiment, and the gear set can be changed according to the number of the fixing devices.

In some embodiments of the present invention, referring to fig. 5, a magnetic block 302 is disposed in the mounting groove 301, and the magnetic block 302 is suitable for adsorbing the transformer coil. The transformer coil is usually provided with an iron core structure, the magnetic block 302 is used for adsorbing the transformer, so that the transformer can be conveniently disassembled and assembled, and the transformer coil has the advantages of simplicity in operation, high efficiency and the like.

In the description herein, references to the description of "some embodiments" mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims

1. Automatic point gum machine of transformer, its characterized in that includes:

the device comprises a base and a control unit, wherein the base is provided with a controller, the upper end of the base is provided with a first air cylinder along the horizontal direction, the first air cylinder is electrically connected with the controller, and the output end of the first air cylinder is provided with a mounting seat;

the glue dispensing devices comprise a plurality of groups, and the glue dispensing devices are horizontally arranged on the mounting seat;

the fixing device comprises a plurality of groups, the fixing devices are arranged below the dispensing devices in a one-to-one correspondence mode, a plurality of mounting grooves are formed in the fixing device along the length direction, and the mounting grooves are suitable for fixing transformer coils.

2. The transformer automatic glue dispenser according to claim 1, wherein the glue dispenser comprises:

the second air cylinder is downwards arranged in the glue dispenser along the vertical direction;

and the dispensing head is fixed on the output shaft of the second cylinder.

3. The automatic transformer glue dispenser according to claim 2, wherein a monitoring device is arranged on one side of the glue dispensing head, and the monitoring device is electrically connected with the controller.

4. The automatic transformer glue dispenser according to claim 2, wherein the glue dispenser further comprises a bearing plate disposed on the output shaft of the second cylinder, the glue dispensing head is movably mounted on the bearing plate, and the bearing plate is provided with a first motor adapted to drive the glue dispensing head to move horizontally.

5. The automatic transformer glue dispenser according to any one of claims 1 to 4, wherein two sets of glue dispensers are provided in one-to-one correspondence with the fixing device.

6. The transformer automatic glue dispenser of claim 5, further comprising a rotating assembly, the rotating assembly comprising:

the second motor is arranged in the base and is electrically connected with the controller;

and one end of the transmission component is connected with the output shaft of the second motor, and the other end of the transmission component is connected with the fixing device and is suitable for controlling the fixing device to rotate around the axial direction of the transmission component.

7. The transformer automatic glue dispenser of claim 6, wherein the transmission assembly comprises:

the first gear is connected with an output shaft of the second motor;

the second gears comprise two groups, and the two groups of second gears are respectively meshed with two sides of the first gear;

and the rotating shafts comprise two groups, one ends of the rotating shafts are respectively arranged in the shaft holes of the second gears in a one-to-one correspondence mode, and the other ends of the rotating shafts are suitable for fixing the fixing devices.

8. The automatic glue dispenser of transformer according to claim 1, wherein a magnetic block is arranged in the mounting groove, and the magnetic block is suitable for adsorbing a transformer coil.