CN212734575U - Welding fume dust removing-wire feeding cantilever integrated machine - Google Patents
Welding fume dust removing-wire feeding cantilever integrated machine Download PDFInfo
- Publication number
- CN212734575U CN212734575U CN202021138562.XU CN202021138562U CN212734575U CN 212734575 U CN212734575 U CN 212734575U CN 202021138562 U CN202021138562 U CN 202021138562U CN 212734575 U CN212734575 U CN 212734575U
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- Prior art keywords
- arm
- welding
- wire feeding
- cantilever
- dust removal
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- 239000000428 dust Substances 0.000 title claims abstract description 66
- 239000003496 welding fume Substances 0.000 title claims abstract description 26
- 238000003466 welding Methods 0.000 claims abstract description 58
- 230000007246 mechanism Effects 0.000 claims abstract description 20
- 238000007664 blowing Methods 0.000 claims abstract description 18
- 238000007599 discharging Methods 0.000 claims abstract description 7
- 238000001914 filtration Methods 0.000 claims abstract description 7
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 238000005453 pelletization Methods 0.000 claims description 4
- 238000011065 in-situ storage Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 239000003517 fume Substances 0.000 claims description 2
- 239000000779 smoke Substances 0.000 abstract description 24
- 235000019504 cigarettes Nutrition 0.000 abstract description 5
- 210000000245 forearm Anatomy 0.000 description 5
- 239000007789 gas Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000029058 respiratory gaseous exchange Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000001151 other effect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
The utility model discloses a weld cigarette and remove dust-send a cantilever all-in-one, it relates to and welds cigarette dust collecting equipment technical field. The welding machine cantilever wire feeding mechanism is characterized by comprising a welding fume collecting and dedusting system and a welding machine cantilever wire feeding mechanism, wherein a filter cartridge chamber is arranged in a filtering area of an upper box body of the dedusting system, an air inlet pipe is arranged above the box body, an ash bucket is fixed below the box body, a discharging device is arranged at the bottom end of the ash bucket, and a blowing ash removal device is arranged at the center of a filter cartridge opening in the filter cartridge chamber; the stand is provided with a rear arm through a base plate, the rear arm is provided with a middle arm, the front arm is arranged at the front end of the middle arm, the end part of the front arm is fixedly provided with an air suction cover, the air suction cover is connected with a main pipeline of a dust removal system through an air pipe, and the main pipeline of the dust removal system is connected with an air inlet pipe in a welding smoke collection dust removal system. The utility model provides high smoke and dust treatment efficiency, the smoke and dust is collected effectually, and consumption reduction is energy-conserving, alleviates workman intensity of labour, save time, reduce cost, and application prospect is wide.
Description
Technical Field
The utility model relates to a weld cigarette dust collecting equipment technical field, concretely relates to weld cigarette and remove dust-send a cantilever all-in-one.
Background
At present, the welding fume dust remover on the market is various in types, but the following defects generally exist:
(1) the two welding wire feeding cantilevers which are used independently can realize the spatial layout of control wires and air pipes, save the occupied space and keep the field clean, but a welding fume collecting and processing device is not needed, and a dust removing device is additionally arranged, so that the purchasing flow and the cost of a user are increased;
(2) the space arm used by fusing the welding wire feeding and welding smoke dust removing and air sucking equipment has the defects that the functions of feeding wires and collecting smoke dust in the space can be realized at the same time; the same cost is invested, and when the dust removal pipeline is far away, the expected smoke dust collection effect cannot be achieved; the welding current and voltage are regulated, the cantilever needs to be moved repeatedly, and the time consumption and labor intensity of workers are high; the cover opening for collecting the smoke dust is small, and the collecting efficiency is low.
In order to solve the problems, a novel welding fume dust removal-wire feeding cantilever integrated machine is particularly necessary.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a weld cigarette and remove dust-send a cantilever all-in-one, simple structure, reasonable in design improves smoke and dust treatment efficiency, and the smoke and dust is collected effectually, and consumption reduction energy-conservation lightens workman intensity of labour, save time, reduce cost, and the practicality is strong, easily uses widely.
In order to achieve the above purpose, the present invention is realized by the following technical solution: the welding fume dust removal-wire feeding cantilever integrated machine comprises a welding fume collecting and dust removal system and a welding machine cantilever wire feeding mechanism, wherein the welding fume collecting and dust removal system comprises a filter cartridge chamber, an air inlet pipe, an exhaust pipe, an ash bucket, a discharging device, a compressed air system, a blowing ash removal device, a blowing valve and an electric control cabinet, the filter cartridge chamber is arranged in a filtering area of an upper box body of the dust removal system, the air inlet pipe is arranged above the upper box body, the ash bucket is fixed below the filter cartridge chamber, the discharging device is arranged at the bottom end of the ash bucket, the blowing ash removal device and the compressed air system are arranged at the center of a filter cartridge opening in the filter cartridge chamber, the blowing ash removal device is connected with the blowing valve, the filtering rear end of the filter cartridge chamber is connected with the exhaust pipe, and the; the welding machine cantilever wire feeding mechanism comprises a cantilever, a base plate, an upright post, a bottom plate, an air suction cover, a transverse air pipe, a vertical air pipe, a centrifugal fan, a wire feeding machine head and a wire feeding synchronous motor, wherein the cantilever, the base plate, the air suction cover, the transverse air pipe, the vertical air pipe, the centrifugal fan, the wire feeding machine head and the wire feeding synchronous motor are formed by the front arm, the upright post is welded on the bottom plate, the bottom plate is fixed on the ground through bolts, the cantilever is installed on the upright post through the base plate, the rear end of the rear arm is installed on the upright post, the middle arm is installed at the front end of the rear arm, the front arm is installed at the front end of the middle arm and is a flexible universal air suction arm, the front end part of the front arm is fixed with the air suction cover, an air valve is installed in the air suction cover, the air suction cover is connected with the transverse air pipe, the transverse air pipe is, the middle arm is provided with a hook for installing a welding gun.
Preferably, the welding machine cantilever wire feeding mechanisms can be provided with a plurality of welding machine cantilever wire feeding mechanisms according to actual requirements, a centrifugal fan is installed on a vertical air pipe in each welding machine cantilever wire feeding mechanism, and the centrifugal fan is controlled through a single-station switch, so that energy is saved, and smoke dust is collected and conveyed to a welding smoke collection and dust removal system more efficiently.
Preferably, the rear arm is of a trapezoidal framework, the rear arm is formed by welding profile steel, the rear arm is installed on the upright post through a rotating shaft, and the rotating angle of the rear arm is 0-180 degrees.
Preferably, the middle arm is mounted on the rear arm through a rotary connecting seat, the joints of the middle arm, the rear arm and the rotary connecting seat are fixed through connecting screw bolts, the middle arm is formed by welding profile steel and plates, the rotation angle of the middle arm in the horizontal direction is 0-180 degrees, and the rotation angle of the middle arm in the vertical direction is 0-40 degrees; the middle arm consists of a cross beam and a support rod, one end of the support rod is fixed on the rotary connecting seat, the other end of the support rod is fixed on the cross beam, and the wire feeding machine head is fixed at the front end of the cross beam.
Preferably, the front arm adopts a flexible universal arm, and can freely move in the horizontal and vertical directions, so that the working flexibility of the cantilever is improved.
Preferably, the welding gun is provided with a wire feeding control panel, and the welding current and voltage adjusting knob is arranged at the position of the welding gun, so that the in-situ operation of welding personnel is facilitated, and the efficiency is improved.
Preferably, the wire feeding synchronous motor is convenient for welding personnel to replace welding wires.
The utility model has the advantages that: the device can collect and treat smoke dust more efficiently, improve smoke dust treatment efficiency, has good smoke dust collection effect, saves energy, reduces consumption, greatly reduces cost, lightens labor intensity of workers, saves working time, improves working efficiency, can well meet increasingly strict environmental protection requirements and the current two-protection welding processing requirements, and has wide application prospect.
Drawings
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments;
FIG. 1 is a schematic structural view of the welding fume collecting and dust removing system of the present invention;
FIG. 2 is a left side view of FIG. 1;
FIG. 3 is a top view of FIG. 1;
FIG. 4 is a schematic structural view of an electric control cabinet in the welding fume collecting and dedusting system of the present invention;
FIG. 5 is a schematic structural view of the cantilever wire feeding mechanism of the welding machine of the present invention;
fig. 6 is an installation diagram of the present invention.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
Referring to fig. 1 to 6, the following technical solutions are adopted in the present embodiment: the welding fume dust removal-wire feeding cantilever integrated machine comprises a welding fume collection and dust removal system 1 and a welding machine cantilever wire feeding mechanism 2, wherein the welding fume collection and dust removal system 1 comprises a filter cartridge chamber 101, an air inlet pipe 102, an exhaust pipe 103, an ash bucket 104, a discharging device 105, a compressed air system 106, a blowing ash removal device 107, a blowing valve 108 and an electric control cabinet 109, the filter cartridge chamber 101 is installed in a filtering area of an upper box body of the dust removal system, the air inlet pipe 102 is installed above the upper box body, the ash bucket 104 is fixed below the filter cartridge chamber 101, the discharging device 105 is installed at the bottom end of the ash bucket 104, the blowing ash removal device 107 and the compressed air system 106 are installed at the center of a filter cartridge opening in the filter cartridge chamber 101, the blowing ash removal device 107 is connected with the blowing valve 108, the filtered rear end of the filter cartridge chamber 101 is connected with the exhaust pipe 103, and; the welding machine cantilever wire feeding mechanism 2 comprises a cantilever consisting of a front arm 201, a middle arm 202 and a rear arm 203, a base plate 204, a stand column 205, a base plate 206, a suction hood 207, a cross air pipe 208, a vertical air pipe 209, a centrifugal fan 210, a wire feeding machine head 211 and a wire feeding synchronous motor 212, wherein the stand column 205 is welded on the base plate 206, the base plate 206 is fixed on the ground through bolts, the stand column 205 is formed by welding profile steel, has high rigidity and good toughness, is used for supporting the cantilever, can be selectively provided with a welding wire reel shaft mounting plate, is convenient for replacing a welding wire reel, can be additionally provided with barreled welding wire universal accessories, namely can use barreled welding wires, the cantilever is arranged on the stand column 205 through the base plate 204, and the base plate 204 is formed by welding plate pieces, has high rigidity and good toughness, and is used for supporting the stand column, a cross arm, a gas; the rear end of rear arm 203 is installed on stand 205, and well arm 202 is installed to the front end of rear arm 203, and forearm 201 is installed to the front end of well arm 202, and forearm 201 is flexible universal arm of breathing in, and the preceding tip of forearm 201 is fixed with the cover 207 of breathing in, inhales and installs the blast gate in the cover 207, inhales the cover 207 and is connected with cross-wind pipe 208, and cross-wind pipe 208 communicates with each other with vertical wind pipe 209, installs centrifugal fan 210 on vertical wind pipe 209's the pipeline, vertical wind pipe 209 be connected with dust pelletizing system trunk line 3, dust pelletizing system trunk line 3 links to each other with air-supply line 102, stand 205 on install and send a synchronous machine 212, synchronous wire feeding system can make the cantilever more smooth and easy on well arm 202, improves welding quality, is equipped with the couple of installation welder 213 on the well arm 202.
It is worth noting that the rear arm 203 is formed by welding profile steels, the rear arm 203 is in a trapezoidal structure and is strong in rigidity, the rear arm 203 is mounted on the upright column 205 through a rotating shaft, the front arm 201 and the middle arm 202 are supported through the rear arm 203, and the rotating angle of the rear arm 203 is 0-180 degrees and can rotate 180 degrees horizontally around the rotating shaft.
The middle arm 202 is installed on the rear arm 203 through a rotary connecting seat 214, the joints of the middle arm 202, the rear arm 203 and the rotary connecting seat 214 are all fixed through connecting screw bolts 215, the middle arm 202 is composed of a cross beam 202-1 and a supporting rod 202-2, one end of the supporting rod 202-2 is fixed on the rotary connecting seat 214, the other end of the supporting rod 202-2 is fixed on the cross beam 202-1, the supporting rod 202-2 ensures that the wire feeder moves in the vertical direction working range, a wire feeder head 211 is fixed at the front end of the cross beam 202-1 and is provided with a welding gun hook, the middle arm 202 is formed by welding profile steel and a plate, the rotation angle of the middle arm 202 in the horizontal direction is 0-180 degrees, and the rotation angle in the vertical direction is 0.
Forearm 201 adopt flexible universal arm, level and vertical direction can freely remove, greatly improved the flexibility of cantilever work to guarantee that non-working hour and during operation forearm 201, postbrachium 203 can totally overlap together, reduced the occupation volume in cantilever factory building operation space.
In addition, the welding gun 213 is provided with a wire feeding control panel 216, and the welding current and voltage adjusting knob is arranged at the position of the welding gun, so that the in-situ operation of welding personnel is facilitated, the welding personnel does not need to move back and forth, the time is saved, and the efficiency is improved; the wire feed synchronous motor 212 facilitates replacement of the welding wire by the welder.
The welding fume collecting and dedusting system and the welding machine cantilever wire feeding mechanism are integrated together, and the welding fume collecting device, the conveying pipeline and the wire feeding cantilever are reasonably arranged together by the structure, so that the aims of smoothly feeding the welding fume and dedusting up to the standard are fulfilled. The welding machine cantilever wire feeding mechanisms 2 can be provided with a plurality of welding machine cantilever wire feeding mechanisms 2 according to actual requirements, a centrifugal fan 210 is arranged on a vertical air pipe 209 in each welding machine cantilever wire feeding mechanism 2, the centrifugal fans 210 are controlled through a single-station switch, energy is saved, consumption is reduced, smoke can be collected more efficiently and is conveyed to the welding smoke collection and dust removal system 1 through a main dust removal system pipeline 3, the cantilever wire feeding mechanisms adopt large-caliber smoke suction covers, the suction covers 207 move synchronously along with welding guns 213, and therefore the efficiency of collecting the smoke is improved, and the frequency of moving the suction covers by workers is reduced; the welding fume collecting and dust removing system 1 filters the collected fume clearly, the dust removal efficiency of the filter cartridge dust remover is high, and the dust removal mechanism is as follows: the large particle smoke dust in the dust-containing gas naturally settles in the air inlet pipe 102 due to the sudden drop of the wind speed, and directly falls into the ash hopper 104 after being separated by the diversion system, the removed dust is discharged by the discharge device 105, the rest smoke dust enters the filtering area in the box body along with the airflow under the guidance of the smoke diversion device, the dust-containing gas penetrates through the filter cartridge in the filter cartridge chamber 101 in the filtering area under the negative pressure effect, the dust is blocked on the outer surface of the filter cartridge due to the inertia, diffusion, obstruction, hook, static electricity and other effects of the filter material fiber and the fabric, and the filtered clean gas penetrates through the filter cartridge to enter the upper box body and is discharged through the exhaust pipe 103. A centrifugal fan can be optionally arranged behind the exhaust pipe 103, and negative pressure is sucked and conveyed to an exhaust chimney for exhaust. The dust on the filter cartridge is removed by a blowing pulse airflow method through a blowing dust removal device 107, so that the purpose of dust removal is achieved.
This embodiment will weld cantilever and dust collecting equipment and fuse together, has effectively solved the smoke and dust and has collected, the treatment effeciency is low to and welding current, the inconvenient problem of voltage adjustment, both realize the cantilever and send a function, can more high-efficiently get to collect again and handle the smoke and dust, improve smoke and dust treatment efficiency, consumption reduction and energy saving satisfies the environmental protection requirement, discharge to reach standard alleviates workman intensity of labour simultaneously, has wide market perspective.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The welding fume dust removal-wire feeding cantilever all-in-one machine is characterized by comprising a welding fume collection and dust removal system (1) and a welding machine cantilever wire feeding mechanism (2), wherein the welding fume collection and dust removal system (1) comprises a filter cylinder chamber (101), an air inlet pipe (102), an exhaust pipe (103), an ash bucket (104), a discharging device (105), a compressed air system (106), a blowing ash removal device (107), a blowing valve (108) and an electric control cabinet (109), the filter cylinder chamber (101) is installed in a filtering area of an upper box body of the dust removal system, the air inlet pipe (102) is installed above the upper box body, the ash bucket (104) is fixed below the filter cylinder chamber (101), the discharging device (105) is installed at the bottom end of the ash bucket (104), the blowing ash removal device (107) and the compressed air system (106) are installed at the center position of a filter cylinder opening in the filter cylinder chamber (101), and the blowing ash removal device (107) is connected with, the rear end of the filter cylinder chamber (101) is connected with an exhaust pipe (103), and the blowing valve (108) is connected with an electric control cabinet (109);
the welding machine cantilever wire feeding mechanism (2) comprises a cantilever consisting of a front arm (201), a middle arm (202) and a rear arm (203), a base plate (204), a stand column (205), a base plate (206), an air suction cover (207), a cross air pipe (208), a vertical air pipe (209), a centrifugal fan (210), a wire feeding machine head (211) and a wire feeding synchronous motor (212), wherein the stand column (205) is welded with the base plate (206), the base plate (206) is fixed on the ground through bolts, the stand column (205) is provided with the cantilever through the base plate (204), the rear end of the rear arm (203) is arranged on the stand column (205), the front end of the rear arm (203) is provided with the middle arm (202), the front end of the middle arm (202) is provided with the front arm (201), the front arm (201) is a flexible universal air suction arm, the front end part of the front arm (201) is fixed with the air suction cover (207), and an air valve is arranged, suction hood (207) are connected with horizontal tuber pipe (208), and horizontal tuber pipe (208) communicate with each other with perpendicular tuber pipe (209), install centrifugal fan (210) on the pipeline of perpendicular tuber pipe (209), perpendicular tuber pipe (209) be connected with dust pelletizing system trunk line (3), dust pelletizing system trunk line (3) link to each other with air-supply line (102), stand (205) on install and send a synchronous machine (212), send a aircraft nose (211) to install on well arm (202), be equipped with the couple of installation welder (213) on well arm (202).
2. The welding fume dust removal-wire feeding cantilever integrated machine according to claim 1, wherein a plurality of welding machine cantilever wire feeding mechanisms (2) are provided, and a centrifugal fan (210) controlled by a single-station switch is installed on a vertical air pipe (209) in each welding machine cantilever wire feeding mechanism (2).
3. The welding fume dust removal-wire feeding cantilever integrated machine according to claim 1, wherein the rear arm (203) adopts a trapezoidal framework, the rear arm (203) is formed by welding profile steel, the rear arm (203) is installed on the upright column (205) through a rotating shaft, and the rotating angle of the rear arm (203) is 0-180 degrees.
4. The welding fume dust removal-wire feeding cantilever integrated machine according to claim 1, wherein the middle arm (202) is installed on the rear arm (203) through a rotating connection seat (214), the joints of the middle arm (202), the rear arm (203) and the rotating connection seat (214) are all fixed through connecting screw bolts (215), the middle arm (202) is formed by welding section steel and plate pieces, and the rotation angle of the middle arm (202) in the horizontal direction is 0-180 degrees and the rotation angle of the middle arm in the vertical direction is 0-40 degrees.
5. The welding fume dust removal-wire feeding cantilever integrated machine according to claim 1, wherein the middle arm (202) is composed of a cross beam (202-1) and a support rod (202-2), one end of the support rod (202-2) is fixed on the rotary connecting seat (214), the other end of the support rod (202-2) is fixed on the cross beam (202-1), and the wire feeding machine head (211) is fixed at the front end of the cross beam (202-1).
6. The fume welding dust removal-wire feed cantilever all-in-one machine according to claim 1, wherein the front arm (201) adopts a flexible universal arm which can move freely in horizontal and vertical directions.
7. The welding fume dust removal-wire feed cantilever integrated machine according to claim 1, wherein a wire feed control panel (216) for facilitating the in-situ operation of welding personnel is installed at the welding gun (213).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021138562.XU CN212734575U (en) | 2020-06-18 | 2020-06-18 | Welding fume dust removing-wire feeding cantilever integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021138562.XU CN212734575U (en) | 2020-06-18 | 2020-06-18 | Welding fume dust removing-wire feeding cantilever integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212734575U true CN212734575U (en) | 2021-03-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021138562.XU Expired - Fee Related CN212734575U (en) | 2020-06-18 | 2020-06-18 | Welding fume dust removing-wire feeding cantilever integrated machine |
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| Country | Link |
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| CN (1) | CN212734575U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113368626A (en) * | 2021-07-19 | 2021-09-10 | 上海期垚环保科技有限公司 | Dust remover and dust removal welding machine equipment |
-
2020
- 2020-06-18 CN CN202021138562.XU patent/CN212734575U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113368626A (en) * | 2021-07-19 | 2021-09-10 | 上海期垚环保科技有限公司 | Dust remover and dust removal welding machine equipment |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210319 |