CN212598913U

CN212598913U - Heavy lathe guide rail with automatic scrap cleaning function

Info

Publication number: CN212598913U
Application number: CN202021275141.1U
Authority: CN
Inventors: 张耀文; 王新全; 张启兵; 狄东奎
Original assignee: Baotou Yinhai Machinery Technology Co ltd
Current assignee: Baotou Yinhai Machinery Technology Co ltd
Priority date: 2020-07-03
Filing date: 2020-07-03
Publication date: 2021-02-26
Anticipated expiration: 2030-07-03

Abstract

The utility model discloses a heavy lathe guide rail with automatic scrap cleaning function, which comprises a lathe guide rail, a first crushing roller, a second crushing roller, a packing auger, a motor and a processing box; the lathe guide rail is of a cavity structure with an opening in the top surface, a smooth rail is arranged on the upper portion of an inner cavity of the lathe guide rail, and a U-shaped groove is formed in the lower portion of the inner cavity of the lathe guide rail; a first crushing roller and a second crushing roller are arranged in the U-shaped groove, a first gear is arranged at the shaft end of the first crushing roller, a second gear is arranged at the shaft end of the second crushing roller, and the second gear is meshed with the first gear; an auger is arranged in the U-shaped groove, a motor is arranged at the shaft end of the auger, a third gear is arranged on the shaft of the auger, and a fourth gear is meshed between the third gear and the first gear; a discharge channel is arranged at one end of the lathe guide rail, a treatment box is arranged on the discharge channel, and a filter plate is arranged in the middle of the treatment box; this application labour saving and time saving, cleaning efficiency is high, and the clearance is effectual, and application prospect is very considerable.

Description

Heavy lathe guide rail with automatic scrap cleaning function

Technical Field

The utility model relates to a lathe guide rail technical field, in particular to heavy lathe guide rail with automatic clearance sweeps function.

Background

With the rapid development of science and technology, the updating speed of electromechanical products is accelerated, and the requirements on the precision and surface quality of part processing are higher and higher. In the processing and production of some longer centrifugal nodular cast iron blanks, heavy-duty lathes are often needed to be used for processing, the heavy-duty lathes are machine tools which mainly use turning tools to perform turning processing on rotating workpieces, and corresponding processing can be performed on the heavy-duty lathes by using drill bits, expanding drills, reamers, screw taps, dies, knurling tools and the like.

The existing heavy lathe has some defects in some aspects and needs further improvement, a large amount of scraps are generated in the machining process of the existing heavy lathe, and the scraps can influence the normal operation of machining work if not cleaned in time, and even damage is caused to the heavy lathe; moreover, as some scraps are small, the cleaning is very troublesome, and the operation personnel needs to clean the heavy lathe after stopping the machine, so that the labor intensity of the operation personnel is increased, and the production efficiency of products is reduced; secondly, more scraps are in a shape of a ball, and are easy to wind during cleaning, so that personnel are injured; in addition, cooling liquid and the like are required to be used in the processing of the heavy-duty lathe, the dropped cooling liquid and the scraps can be mixed together and are not easy to separate, and the difficulty in cleaning and recycling the scraps is increased.

Disclosure of Invention

The utility model aims to provide a heavy lathe guide rail with the function of automatically cleaning the sweeps, which can collect the sweeps and the cooling liquid by arranging a U-shaped groove transversely on the lathe guide rail; the method comprises the following steps of (1) primarily crushing and extruding bulk waste scraps by arranging a first crushing roller and a second crushing roller; the scraps after primary crushing and extrusion are conveyed into a treatment box by arranging a packing auger, the scraps are separated from cooling liquid, the scraps are pressed and collected, the cooling liquid is filtered and reused, and automatic cleaning of the scraps without stopping is realized; the problems proposed in the background art are effectively solved.

The utility model adopts the technical scheme as follows: a heavy lathe guide rail with an automatic scrap cleaning function comprises a lathe guide rail, a first crushing roller, a second crushing roller, a packing auger, a motor and a processing box; the lathe guide rail is of a cavity structure with an opening on the top surface, a smooth rail is arranged at the upper part of an inner cavity of the lathe guide rail, and a U-shaped groove is arranged at the lower part of the inner cavity of the lathe guide rail; a first crushing roller and a second crushing roller are arranged in the U-shaped groove, a first gear is arranged at the shaft end of the first crushing roller, a second gear is arranged at the shaft end of the second crushing roller, and the second gear is meshed with the first gear; an auger is arranged in the U-shaped groove, a motor is arranged at the shaft end of the auger, a third gear is arranged on the shaft of the auger, and a fourth gear is meshed between the third gear and the first gear; one end of the lathe guide rail is provided with a discharge passage, the discharge passage is provided with a treatment box, and the middle part of the treatment box is provided with a filter plate.

Further, the surface of first crushing roller transversely is equipped with triangle recess, the surface of second crushing roller transversely is equipped with triangle tooth, and triangle tooth and triangle recess adaptation.

Further, the first crushing roller and the second crushing roller are on the same horizontal plane, and the transmission ratio of the first gear and the second gear is the same.

Further, the packing auger is attached to the bottom surface of the U-shaped groove.

Further, handle the case and be top surface open-ended L shape structure, the horizontal segment of handling the case is equipped with the multiple filtration membrane from bottom to top, the horizontal segment opening of handling the case is equipped with the end cover, be equipped with the liquid suction pipe on the end cover.

Further, a mounting seat is arranged above the side wall filter plate of the treatment box, a hydraulic cylinder is arranged on the mounting seat, and the hydraulic cylinder extends to the inside of the treatment box and is connected with a pressing plate.

The beneficial effects of the utility model reside in that: according to the lathe guide rail structure, the U-shaped groove is transversely formed in the lathe guide rail, so that scraps and cooling liquid can be collected; the method comprises the following steps of (1) primarily crushing and extruding bulk waste scraps by arranging a first crushing roller and a second crushing roller; the packing auger attached to the bottom surface of the U-shaped groove is arranged, so that the scraps after primary crushing and extrusion and the scraps with smaller particle size can be conveyed into the treatment box, and the scraps are separated from the cooling liquid; the hydraulic cylinder is arranged to collect the scrap briquettes, and the filter membrane is arranged to filter the cooling liquid for reuse, so that the automatic cleaning of the scrap without shutdown is realized; this application reasonable in design, safe and reliable, labour saving and time saving, the cleaning efficiency is high, and it is effectual to clear up, has brought very big facility for the enterprise, and application prospect is very considerable.

Drawings

Fig. 1 is a schematic side view of the cross-sectional structure of the present invention.

Fig. 2 is a schematic view of the structure of the present invention.

FIG. 3 is a schematic perspective view of the first crushing roller, the second crushing roller and the packing auger.

Fig. 4 is a side sectional view schematically showing the structure of the first crushing roller and the second crushing roller.

FIG. 5 is a schematic perspective sectional view of the treatment tank.

In the figure: the device comprises a lathe guide rail 1, a smooth rail 1-1, a U-shaped groove 1-2, a discharge channel 1-3, a first crushing roller 2, a first gear 2-1, a triangular groove 2-2, a second crushing roller 3, a second gear 3-1, a triangular tooth 3-2, a packing auger 4, a third gear 4-1, a motor 5, a treatment box 6, a filter plate 6-1, a filter membrane 6-2, an end cover 6-3, a liquid pumping pipe 6-4, a mounting seat 6-5, a hydraulic cylinder 6-6, a pressing plate 6-7 and a fourth gear 7.

Detailed Description

In order to make the technical solutions of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings, which are only used for illustrating the technical solutions of the present invention and are not limited.

In the description of the present invention, it is to be understood that the terms "lateral," "upper," "lower," "front," "rear," "left," "right," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings, which are based on the orientation or positional relationship shown in the drawings, and are used for convenience of description and simplicity of description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be construed as limiting the present invention; furthermore, the terms "first," "second," "third," "fourth," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit to a number of indicated technical features.

Referring to fig. 1-5, the present invention provides a technical solution: a heavy lathe guide rail with an automatic scrap cleaning function comprises a lathe guide rail 1, a motor 5, a crushing roller, a packing auger 4 and a processing box 6; the lathe guide rail 1 is of a cavity structure with an opening on the top surface, a smooth rail 1-1 is processed at the upper part of an inner cavity of the lathe guide rail 1, and a U-shaped groove 1-2 is processed at the lower part of the inner cavity of the lathe guide rail 1 and used for collecting scraps and cooling liquid; a first crushing roller 2 and a second crushing roller 3 are arranged in the U-shaped groove 1-2, the first crushing roller 2 and the second crushing roller 3 are on the same horizontal plane, a triangular groove 2-2 is transversely arranged on the surface of the first crushing roller 2, a triangular tooth 3-2 is transversely arranged on the surface of the second crushing roller 3, the triangular tooth 3-2 is matched with the triangular groove 2-2, a first gear 2-1 is arranged at the shaft end of the first crushing roller 2, a second gear 3-1 is arranged at the shaft end of the second crushing roller 3, the transmission ratio of the second gear 3-1 to the first gear 2-1 is the same, the second gear 3-1 and the first gear 2-1 are meshed with each other, and the first crushing roller and the second crushing roller are used for primarily crushing and extruding bulk waste scraps; an auger 4 attached to the bottom surface of the U-shaped groove 1-2 is arranged in the U-shaped groove 1-2, a motor 5 is arranged at the shaft end of the auger 4 and used for conveying the waste chips after primary crushing and extrusion and the waste chips with smaller particle size, a third gear 4-1 is arranged on a shaft of the auger 4, and a fourth gear 7 is meshed between the third gear 4-1 and the first gear 2-1; one end of the lathe guide rail 1 is provided with a discharge channel 1-3, the discharge channel 1-3 is provided with a treatment box 6, the treatment box 6 is of an L-shaped structure with an opening on the top surface, the horizontal section of the treatment box 6 is provided with a multi-layer filtering membrane 6-2 from bottom to top and can filter and reuse cooling liquid, the opening of the horizontal section of the treatment box 6 is fixedly provided with an end cover 6-3 through bolts so as to be convenient for disassembly and cleaning, the end cover 6-3 is provided with a liquid pumping pipe 6-4, the middle part of the vertical section of the treatment box 6 is welded with a filtering plate 6-1 for separating scraps from the cooling liquid, a mounting seat 6-5 is welded above the side wall filtering plate 6-1 of the treatment box 6, a hydraulic cylinder 6-6 is arranged on the mounting seat 6-5, and the hydraulic cylinder 6-6 extends to the treatment box 6 and is internally connected with a compression plate 6-, the slugs may be collected as briquettes.

When in use: the scraps produced by turning fall into a U-shaped groove 1-2 of a lathe guide rail 1, a motor 5 is started, the motor 5 rotates to drive a third gear 4-1 to rotate, the third gear 4-1 drives a fourth gear 7 to rotate, the fourth gear 7 drives a first gear 2-1 to rotate, the first gear 2-1 drives a second gear 3-1 to rotate, wherein the first gear 2-1 and the second gear 3-1 rotate to drive the first crushing roller 2 and the second crushing roller 3 to rotate oppositely to crush and extrude the bulk waste scrap primarily, wherein the third gear 4-1 drives the auger 4 to convey the scraps after primary crushing and extrusion and the scraps with smaller particle size into the treatment box 6, the scraps fall onto the filter plate 6-1 to be separated from the cooling liquid, the hydraulic cylinder 6-6 collects the scraps by pressing blocks, and the cooling liquid is reused after being filtered by the filter membrane 6-2; this application reasonable in design, safe and reliable, labour saving and time saving, the cleaning efficiency is high, and it is effectual to clear up, has brought very big facility for the enterprise, and application prospect is very considerable.

Although the present invention has been described in detail with reference to the foregoing examples, it will be apparent to those skilled in the art that various changes and modifications can be made in the embodiments described above, or equivalent changes and modifications can be made to some of the technical features of the embodiments described above, and any changes, equivalents, and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims

1. A heavy lathe guide rail with an automatic scrap cleaning function comprises a lathe guide rail, a first crushing roller, a second crushing roller, a packing auger, a motor and a processing box; the lathe guide rail is of a cavity structure with an opening on the top surface, a smooth rail is arranged at the upper part of an inner cavity of the lathe guide rail, and a U-shaped groove is arranged at the lower part of the inner cavity of the lathe guide rail; a first crushing roller and a second crushing roller are arranged in the U-shaped groove, a first gear is arranged at the shaft end of the first crushing roller, a second gear is arranged at the shaft end of the second crushing roller, and the second gear is meshed with the first gear; an auger is arranged in the U-shaped groove, a motor is arranged at the shaft end of the auger, a third gear is arranged on the shaft of the auger, and a fourth gear is meshed between the third gear and the first gear; one end of the lathe guide rail is provided with a discharge passage, the discharge passage is provided with a treatment box, and the middle part of the treatment box is provided with a filter plate.

2. The heavy lathe guide rail with the automatic scrap cleaning function according to claim 1, wherein the surface of the first crushing roller is transversely provided with a triangular groove, the surface of the second crushing roller is transversely provided with a triangular tooth, and the triangular tooth is matched with the triangular groove.

3. The heavy duty lathe guide rail having the automatic scrap cleaning function according to claim 1, wherein the first crushing roller and the second crushing roller are on the same horizontal plane, and the transmission ratio of the first gear and the second gear is the same.

4. The heavy-duty lathe guide rail with the automatic scrap cleaning function according to claim 1, wherein the packing auger is attached to the bottom surface of the U-shaped groove.

5. The heavy-duty lathe guide rail with the automatic scrap cleaning function according to claim 1, wherein the treatment box is of an L-shaped structure with an open top surface, the horizontal section of the treatment box is provided with a multi-layer filtering membrane from bottom to top, the opening of the horizontal section of the treatment box is provided with an end cover, and the end cover is provided with a liquid suction pipe.

6. The heavy-duty lathe guide rail with the automatic scrap cleaning function according to claim 1, wherein a mounting seat is arranged above a side wall filter plate of the treatment box, a hydraulic cylinder is arranged on the mounting seat, and the hydraulic cylinder extends into the treatment box and is connected with a pressing plate.