CN212554747U - Full-automatic iron sheet feeding system - Google Patents

Full-automatic iron sheet feeding system Download PDF

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Publication number
CN212554747U
CN212554747U CN202020946241.6U CN202020946241U CN212554747U CN 212554747 U CN212554747 U CN 212554747U CN 202020946241 U CN202020946241 U CN 202020946241U CN 212554747 U CN212554747 U CN 212554747U
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iron sheet
loading
plate
finished product
positioning
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CN202020946241.6U
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潘勇
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Wuxi 450 Technology Co ltd
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Wuxi 450 Technology Co ltd
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Abstract

The utility model relates to a full-automatic iron sheet feeding system, which comprises an iron sheet feeding device, wherein a vibrating disc feeding mechanism, a material moving mechanism and a material loading mechanism are arranged on the iron sheet feeding device; the six-axis robot is further provided with an iron sheet carrying mechanism matched with the material loading mechanism and a finished product grabbing mechanism for grabbing finished products from the injection molding machine die. The utility model discloses structural design is compact, reasonable, convenient operation. Iron sheet automatic feeding device, cooperation six robots, with the linkage production of injection molding machine, use manpower sparingly, improved production yield and rate of equipment utilization. The execution end of the six-axis robot has the functions of carrying products and carrying iron sheets, the iron sheets are conveyed between the injection molding machines of the iron sheet feeding machines and between the injection molding machines and the finished product recovery devices, the products are grabbed when the iron sheets are carried, and the production efficiency is greatly improved. The iron sheet carrying mechanism automatically corrects the position of the iron sheet, improves the positioning precision and provides a good processing foundation for subsequent injection molding processing.

Description

Full-automatic iron sheet feeding system
Technical Field
The utility model belongs to the technical field of the couple production technique of moulding plastics and specifically relates to a full-automatic iron sheet charging system.
Background
With the development of textile industry, the demand of textile equipment is continuously increased, the quality of textile products is continuously improved, and the contradiction between the quality and the quality is the shortage of labor force and the improvement of production cost and management cost. In order to save manpower, improve efficiency and improve the utilization rate of production equipment, the mode of popularizing automatic production becomes the trend of technological development.
Textile product, for example the couple product, adopt and form the finished product after rope part, the partial injection moulding of iron sheet, utilize traditional processing equipment, in process of production, traditional iron sheet material loading, receipts material all adopt manual operation, and its shortcoming is: the feeding cycle is long, the injection molding cycle is unstable, the potential safety hazard is high, multiple operators are needed, the operators are easy to fatigue, the leakage is easy to cause in the production, the rope is easy to cause to be pressed in the mold, the injection molding process is unstable, and the production efficiency is extremely low. Adopt artifical mode to receive the material, because the size and the project organization of product anchor clamps and loading attachment's product anchor clamps on the injection mold mismatch, lead to the data send in-process, need the manual work to adjust, the precision is low, inefficiency.
SUMMERY OF THE UTILITY MODEL
The applicant aims at the defects in the prior art and provides a full-automatic iron sheet feeding system, an iron sheet carrying mechanism automatically corrects the position of an iron sheet and can be linked with an injection molding machine, and full-automatic production of feeding of the iron sheet and discharging of products after injection molding is fully realized.
The utility model discloses the technical scheme who adopts as follows:
a full-automatic iron sheet feeding system comprises an iron sheet feeding device, wherein a vibrating disc feeding mechanism, a moving mechanism and a loading mechanism are arranged on the iron sheet feeding device; the automatic feeding device is characterized by also comprising a six-axis robot, wherein an iron sheet carrying mechanism matched with the material loading mechanism and a finished product grabbing mechanism for grabbing finished products from a mold of the injection molding machine are arranged at the execution end of the six-axis robot; the iron sheet feeding device is characterized in that: the vibration disc feeding mechanism is fixed on the feeding rack, and the material loading mechanism is arranged on the discharging rack; the discharging rack positioned at the rear side of the material loading mechanism is connected with the material moving mechanism through a two-axis linear module, so that the material moving mechanism moves along the horizontal direction and the vertical direction.
As a further improvement of the above technical solution:
the structure of the material loading mechanism is as follows: the iron sheet material loading device comprises an iron sheet material loading plate, wherein a plurality of iron sheet material loading blocks are fixedly arranged on the iron sheet material loading plate, and iron sheet profiling grooves are formed in the iron sheet material loading blocks; a plurality of positioning guide pillars are arranged on the iron sheet material carrying plates at two ends of the iron sheet material carrying block at intervals; the material receiving platform is fixed on the discharging rack on one side of the iron sheet material carrying plate, a plurality of material receiving clamps are mounted on the material receiving platform, and two material receiving grooves are arranged on each material receiving clamp in parallel.
The structure of vibration dish feed mechanism includes a plurality of rotary vibration dishes, and the straight vibration of every rotary vibration dish end is gone up and is equipped with parallel to each other, respectively with two connect the two discharge chutes that the silo dock mutually along the ejection of compact direction.
The structure of moving the material mechanism specifically is: including installing the portable mounting panel on diaxon straight line module, surface mounting has the push rod cylinder on the portable mounting panel, and the lower surface interval is equipped with a plurality of U-shaped fixed blocks, wears to be equipped with a movable splint in a plurality of U-shaped fixed blocks simultaneously, movable splint are unanimous with the push rod direction of push rod cylinder, movable splint's one end through a vertical even board with the push rod of push rod cylinder is connected, is located every on the movable splint of U-shaped fixed block one side, be equipped with the cooperation of U-shaped fixed block, form the movable block of clamping jaw structure, and the clamping jaw structure corresponds respectively with interval, the quantity that connects the silo.
The iron sheet carrying mechanism and the finished product grabbing mechanism are both arranged on a top plate positioned on the execution end of the six-axis robot; the iron sheet carrying mechanism is specifically structured as follows: the iron sheet positioning device comprises a first bottom plate, a second bottom plate and a third bottom plate, wherein the first bottom plate is connected to the front side of the bottom surface of a top plate through a pin, a plurality of groups of cylindrical pins moving vertically are arranged on the first bottom plate, a plurality of iron sheet transfer clamping blocks are arranged on the first bottom plate at intervals, positioning grooves for accommodating iron sheets are formed in each iron sheet transfer clamping block, small positioning rollers are respectively arranged on the end surfaces and one side surface of each iron sheet transfer clamping block, the small positioning rollers are communicated with the positioning grooves through spring parts, the small positioning rollers around each iron sheet transfer clamping block are respectively matched with one group of cylindrical pins, and when the cylindrical pins are ejected from the lower surface of the bottom plate, the cylindrical pins close to; the iron sheet shifting clamping blocks correspond to the iron sheet material carrying blocks in quantity and position one by one, and the first bottom plate is further provided with positioning holes matched with the positioning guide columns.
The concrete structure of material mechanism is grabbed to the finished product: the material grabbing clamp comprises a second bottom plate, wherein the second bottom plate is fixedly installed on the rear side of the bottom surface of the top plate, a plurality of finished product grabbing clamps are arranged on the second bottom plate, and the number and the positions of the finished product grabbing clamps and the number and the positions of iron sheet shifting clamping blocks are respectively in one-to-one correspondence.
The utility model has the advantages as follows:
the utility model discloses structural design is compact, reasonable, convenient operation. Iron sheet automatic feeding device, cooperation six robots, with the linkage production of injection molding machine, use manpower sparingly, improved production yield and rate of equipment utilization.
The execution end of the six-axis robot has the functions of carrying products and carrying iron sheets, the iron sheets are conveyed between the injection molding machines of the iron sheet feeding machines and between the injection molding machines and the finished product recovery devices, the products are grabbed when the iron sheets are carried, and the production efficiency is greatly improved. The iron sheet carrying mechanism automatically corrects the position of the iron sheet, improves the positioning precision and provides a good processing foundation for subsequent injection molding processing.
Drawings
Fig. 1 is a schematic perspective view of the iron sheet feeding device of the present invention.
Fig. 2 is an enlarged view of the portion G in fig. 1.
Fig. 3 is an enlarged view of a portion H in fig. 1.
Fig. 4 is a schematic view of the mounting structure of the material moving mechanism of the iron sheet feeding device of the present invention.
Fig. 5 is a schematic structural view of the six-axis robot of the present invention.
Fig. 6 is another view (bottom view) of fig. 5.
Fig. 7 is an enlarged view of portion I of fig. 6.
Fig. 8 is an enlarged view of a portion J in fig. 7.
In the figure: 3. an iron sheet feeding device; 5. a six-axis robot; 31. a vibratory pan feeding mechanism; 32. a material moving mechanism; 33. a two-axis linear module; 34. a material loading mechanism; 35. a feeding rack; 36. a discharging rack; 37. a receiving platform; 311. a discharge chute; 324. a movable mounting plate; 321. a push rod cylinder; 325. a movable splint; 326. a U-shaped fixing block; 322. a vertical connecting plate; 323. a movable block; 341. an iron sheet carrying plate; 342. an iron sheet loading block; 343. positioning the guide post; 371. a material receiving clamp; 3711. a material receiving groove; 51. a top plate; 52. a first bottom plate; 53. a cylindrical pin; 54. transferring the clamping blocks by iron sheets; 55. a second bottom plate; 56. positioning holes; 57. a finished product grabbing clamp; 58. positioning a groove; 541. and positioning the small roller.
Detailed Description
The following describes embodiments of the present invention with reference to the drawings.
As shown in fig. 1, 5 and 6, the fully automatic iron sheet feeding system of the present embodiment includes an iron sheet feeding device 3, wherein the iron sheet feeding device 3 is provided with a vibrating tray feeding mechanism 31, a material moving mechanism 32 and a material loading mechanism 34; the automatic feeding device further comprises a six-axis robot 5, wherein an iron sheet carrying mechanism matched with the material loading mechanism 34 and a finished product grabbing mechanism for grabbing finished products from a mold of the injection molding machine are arranged at the execution end of the six-axis robot 5;
the concrete structure of the iron sheet feeding device 3 is as follows: the vibration plate feeding mechanism comprises a feeding rack 35 and a discharging rack 36 which is positioned on the front side of the feeding rack 35 and is arranged close to the feeding rack, wherein the vibration plate feeding mechanism 31 is fixed on the feeding rack 35, and the loading mechanism 34 is arranged on the discharging rack 36;
the discharging rack 36 located at the rear side of the material loading mechanism 34 is connected with the material moving mechanism 32 through the two-axis linear module 33, so that the material moving mechanism 32 moves along the horizontal direction and the vertical direction.
As shown in fig. 2, the loading mechanism 34 has the following structure: the iron sheet loading device comprises an iron sheet loading plate 341, wherein a plurality of iron sheet loading blocks 342 are fixedly arranged on the iron sheet loading plate 341, and iron sheet profiling grooves are formed in the iron sheet loading blocks 342; a plurality of positioning guide posts 343 are arranged on the iron sheet loading plate 341 at two ends of the iron sheet loading block 342 at intervals;
as shown in fig. 1 and 3, a receiving table 37 is fixed on the discharging rack 36 located on one side of the iron sheet loading plate 341, a plurality of receiving clamps 371 are installed on the receiving table 37, and two receiving slots 3711 are arranged in parallel on each receiving clamp 371.
The structure of the vibration disk feeding mechanism 31 includes a plurality of rotary vibration disks, and two discharge grooves 311 which are parallel to each other and are respectively butted with the two material receiving grooves 3711 are arranged on the straight vibration upper edge of the tail end of each rotary vibration disk along the discharge direction.
As shown in fig. 4, the structure of the material moving mechanism 32 is specifically as follows: including installing portable mounting panel 324 on diaxon straight line module 33, surface mounting has push rod cylinder 321 on portable mounting panel 324, the lower surface interval is equipped with a plurality of U-shaped fixed blocks 326, wear to be equipped with a movable clamp plate 325 in a plurality of U-shaped fixed blocks 326 simultaneously, movable clamp plate 325 is unanimous with push rod cylinder 321's push rod direction, the one end of movable clamp plate 325 is connected with push rod cylinder 321's push rod through a vertical even board 322, be located on the movable clamp plate 325 of every U-shaped fixed block 326 one side, be equipped with and cooperate with U-shaped fixed block 326, form the movable block 323 of clamping jaw structure, and the clamping jaw structure with connect silo 3711's interval, quantity corresponds respectively.
As shown in fig. 5-8, the iron sheet handling mechanism and the finished product grabbing mechanism are both mounted on a top plate 51 located at the execution end of the six-axis robot 5;
as shown in fig. 7 and 8, the iron piece conveying mechanism has the following specific structure: the iron sheet positioning device comprises a first bottom plate 52 which is connected to the front side of the bottom surface of a top plate 51 through a pin, a plurality of groups of cylindrical pins 53 moving along the vertical direction of the first bottom plate 52 are arranged on the first bottom plate 52 at intervals, a plurality of iron sheet transferring clamping blocks 54 are arranged on the first bottom plate 52 at intervals, a positioning groove 58 for accommodating iron sheets is formed in each iron sheet transferring clamping block 54, small positioning rollers 541 are respectively arranged on the end surface and one side surface of each iron sheet transferring clamping block 54, each small positioning roller 541 is communicated with the corresponding positioning groove 58 through a spring part, the small positioning rollers 541 around each iron sheet transferring clamping block 54 are respectively matched with one group of cylindrical pins 53, and when the cylindrical pins 53 are ejected out from the lower surface of the first bottom plate 52, the cylindrical pins 53; the number and the positions of the iron sheet transferring clamping blocks 54 correspond to those of the iron sheet loading blocks 342 one by one, and the first bottom plate 52 is also provided with a positioning hole 56 matched with the positioning guide pillar 343.
As shown in fig. 7, the concrete structure of the finished product grabbing mechanism is as follows: the finished product grabbing clamp device comprises a second bottom plate 55 which is fixedly installed on the rear side of the bottom surface of the top plate 51, a plurality of finished product grabbing clamps 57 are arranged on the second bottom plate 55, and the number and the positions of the finished product grabbing clamps 57 and the number and the positions of the iron sheet shifting clamping blocks 54 are respectively in one-to-one correspondence.
The utility model discloses a design and theory of operation:
the iron sheet feeding device 3 feeds the iron sheets through the vibrating disc, the six-axis robot 5 carries the iron sheets to a mold of an injection molding machine (not shown in the figure), and the processed products (the integral structure of the iron sheets and the ropes) are transferred to a finished product receiving device (not shown in the figure) through the six-axis robot 5.
The specific working process is as follows:
after the vibration dish material loading through vibration dish feeding mechanism 31, the spout 311 that directly shakes of rotatory vibration dish output and rather than the butt joint connect the silo 3711 butt joint on the material receiving clamp 371 of material receiving table 37 to carry the iron sheet to connect on the material receiving table 37, then utilize to move material mechanism 32 and move the iron sheet from receiving table 37 to on carrying material mechanism 34: a series of U-shaped fixed blocks are fixedly arranged on the bottom surface of the movable mounting plate 324, which jointly form a channel for the movable clamping plate 325 to pass through, and the movable clamping plate 325 driven by the push rod cylinder 321 moves in the channel, so that the movable block 323 (named as the movable block which has follow-up property along with the reciprocating motion of the movable clamping plate 325 and is actually fixedly connected to the bottom surface of the movable clamping plate 325) and the U-shaped fixed block 326 are mutually matched and clamped or loosened to form a plurality of clamping jaw structures capable of grabbing iron sheets, the plurality of iron sheets are clamped at one time, the material moving mechanism 32 moves along the two-axis linear module 33 (horizontal transverse direction and vertical direction) to move the iron sheets into the iron sheet loading block 342;
the execution end of the six-axis robot 5 is provided with two parts with two functions, one part can grab the iron sheet at the iron sheet feeding device 3 from the material loading mechanism 34 and then send the iron sheet to the injection molding machine and the rope to complete injection molding, and the other part can place the finished product which is injected at the injection molding machine onto the finished product receiving device at one time;
specifically, the mechanism for transferring the iron piece part on the six-axis robot 5 has the following design characteristics: the first bottom plate 52 is arranged at the bottom of the top plate 51, the cylindrical pin 53 can move up and down in the first bottom plate 52, the positioning groove 58 in the iron sheet shifting clamping block 54 is communicated with the small positioning roller 541 arranged on one side surface and the end surface of the iron sheet shifting clamping block 54, so that the small positioning roller 541 bears the iron sheet placed in the positioning groove 58 through the spring piece after bearing force, when the cylindrical pin 53 is jacked up, the small positioning roller 541 bears force, the iron sheets are tightly stuck to the same side and the same end surface in the positioning groove 58 and fixed, and the positioning precision is improved. In the process, the positioning hole 56 on the first base plate 52 is matched with the positioning guide post 343 on the iron sheet carrying plate 341, so that the two are initially determined to ensure the butt joint precision of the iron sheets;
a finished product grabbing clamp 57 for grabbing the product is also fixed at the bottom of the top plate 51 through a second bottom plate 55, and a conventional clamping jaw mechanism can be selected according to actual needs.
The utility model discloses in other clamping jaw structure, drive structure, the transmission structure etc. that do not specifically explain the structure of record are the equipment commonly used in the production process of this field, therefore concrete structure, relation of connection and effect principle etc. all no longer give unnecessary detail. The jaw structure, driving structure, transmission structure, etc. may be replaced by other conventional techniques in the field, except for the embodiments mentioned in the present application.
The above description is for the purpose of explanation and not limitation of the invention, which is defined in the claims, and any modifications may be made within the scope of the invention.

Claims (6)

1. The utility model provides a full-automatic iron sheet feeding system which characterized in that: the device comprises an iron sheet feeding device (3), wherein a vibrating disc feeding mechanism (31), a material moving mechanism (32) and a material loading mechanism (34) are arranged on the iron sheet feeding device (3); the automatic feeding device is characterized by further comprising a six-axis robot (5), wherein an iron sheet carrying mechanism matched with the material loading mechanism (34) and a finished product grabbing mechanism for grabbing finished products from an injection molding machine mold are arranged at the execution end of the six-axis robot (5);
the iron sheet feeding device (3) is characterized in that: the vibration plate feeding mechanism comprises a feeding rack (35) and a discharging rack (36) which is positioned on the front side of the feeding rack (35) and is arranged close to the feeding rack, wherein the vibration plate feeding mechanism (31) is fixed on the feeding rack (35), and the material loading mechanism (34) is arranged on the discharging rack (36); the discharging rack (36) positioned at the rear side of the material loading mechanism (34) is connected with the material moving mechanism (32) through a two-axis linear module (33), so that the material moving mechanism (32) moves along the horizontal direction and the vertical direction.
2. The fully automatic iron sheet feeding system according to claim 1, wherein: the structure of the loading mechanism (34) is as follows: the iron sheet loading device comprises an iron sheet loading plate (341), wherein a plurality of iron sheet loading blocks (342) are fixedly arranged on the iron sheet loading plate (341), and iron sheet profiling grooves are formed in the iron sheet loading blocks (342); a plurality of positioning guide posts (343) are arranged on the iron sheet loading plate (341) positioned at two ends of the iron sheet loading block (342) at intervals; a receiving platform (37) is fixed on a discharging rack (36) positioned on one side of the iron sheet material carrying plate (341), a plurality of receiving clamps (371) are installed on the receiving platform (37), and two receiving grooves (3711) are arranged on each receiving clamp (371) in parallel.
3. The fully automatic iron sheet feeding system according to claim 2, wherein: the structure of vibration dish feed mechanism (31) includes a plurality of rotary vibration dishes, and the straight vibration of every rotary vibration dish end is gone up and is equipped with parallel to each other, respectively with two connect two discharge chutes (311) that silo (3711) dock mutually along the ejection of compact direction.
4. The fully automatic iron sheet feeding system according to claim 2, wherein: the structure of the material moving mechanism (32) is specifically as follows: including installing portable mounting panel (324) on diaxon straight line module (33), surface mounting has push rod cylinder (321) on portable mounting panel (324), and the lower surface interval is equipped with a plurality of U-shaped fixed blocks (326), wears to be equipped with a movable splint (325) in a plurality of U-shaped fixed blocks (326) simultaneously, movable splint (325) are unanimous with the push rod direction of push rod cylinder (321), the one end of movable splint (325) through a vertical company board (322) with the push rod of push rod cylinder (321) is connected, is located every on movable splint (325) of U-shaped fixed block (326) one side, be equipped with the cooperation of U-shaped fixed block (326), form movable block (323) of clamping jaw structure, and the clamping jaw structure corresponds respectively with interval, the quantity that connects silo (3711).
5. The fully automatic iron sheet feeding system according to claim 4, wherein: the iron sheet carrying mechanism and the finished product grabbing mechanism are both arranged on a top plate (51) positioned on the execution end of the six-axis robot (5); the iron sheet carrying mechanism is specifically structured as follows: the positioning device comprises a first bottom plate (52) which is connected to the front side of the bottom surface of a top plate (51) through a pin, a plurality of groups of cylindrical pins (53) which move vertically are arranged on the first bottom plate (52), a plurality of iron sheet transferring clamping blocks (54) are arranged on the first bottom plate (52) at intervals, a positioning groove (58) for accommodating an iron sheet is formed in each iron sheet transferring clamping block (54), small positioning rollers (541) are respectively arranged on the end surface and one side surface of each iron sheet transferring clamping block (54), the small positioning rollers (541) are communicated with the positioning grooves (58) through spring pieces, the small positioning rollers (541) on the periphery of each iron sheet transferring clamping block (54) are respectively matched with one group of the cylindrical pins (53), and when the cylindrical pins (53) are ejected out from the lower surface of the first bottom plate (52), the cylindrical pins (53) close to each other are extruded, and the reference positioning of; the number and the positions of the iron sheet transferring clamping blocks (54) and the iron sheet loading blocks (342) are in one-to-one correspondence, and the first bottom plate (52) is also provided with positioning holes (56) matched with the positioning guide columns (343).
6. The fully automatic iron sheet feeding system according to claim 5, wherein: the concrete structure of material mechanism is grabbed to the finished product: the finished product grabbing fixture comprises a second bottom plate (55) which is fixedly installed on the rear side of the bottom surface of a top plate (51), a plurality of finished product grabbing fixtures (57) are arranged on the second bottom plate (55), and the number and the positions of the finished product grabbing fixtures (57) and iron sheet shifting clamping blocks (54) are in one-to-one correspondence respectively.
CN202020946241.6U 2020-05-28 2020-05-28 Full-automatic iron sheet feeding system Active CN212554747U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020946241.6U CN212554747U (en) 2020-05-28 2020-05-28 Full-automatic iron sheet feeding system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020946241.6U CN212554747U (en) 2020-05-28 2020-05-28 Full-automatic iron sheet feeding system

Publications (1)

Publication Number Publication Date
CN212554747U true CN212554747U (en) 2021-02-19

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CN202020946241.6U Active CN212554747U (en) 2020-05-28 2020-05-28 Full-automatic iron sheet feeding system

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112848058A (en) * 2021-02-20 2021-05-28 中山牛耳智能科技有限公司 Double-manipulator automatic vision positioning insertion piece injection molding machine
CN113910537A (en) * 2021-09-30 2022-01-11 广东联塑科技实业有限公司 Production method and system of injection molding pipe fitting with embedded fittings
CN115284534A (en) * 2022-08-30 2022-11-04 深圳市恒峰锐机电设备有限公司 Moving feeding and discharging machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112848058A (en) * 2021-02-20 2021-05-28 中山牛耳智能科技有限公司 Double-manipulator automatic vision positioning insertion piece injection molding machine
CN113910537A (en) * 2021-09-30 2022-01-11 广东联塑科技实业有限公司 Production method and system of injection molding pipe fitting with embedded fittings
CN115284534A (en) * 2022-08-30 2022-11-04 深圳市恒峰锐机电设备有限公司 Moving feeding and discharging machine

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