CN210148563U - Multi-cavity injection molding automation equipment with automatic bolt gasket feeding function - Google Patents
Multi-cavity injection molding automation equipment with automatic bolt gasket feeding function Download PDFInfo
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- CN210148563U CN210148563U CN201920772295.2U CN201920772295U CN210148563U CN 210148563 U CN210148563 U CN 210148563U CN 201920772295 U CN201920772295 U CN 201920772295U CN 210148563 U CN210148563 U CN 210148563U
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Abstract
The utility model discloses a many caves automation equipment of moulding plastics with bolt gasket automatic feeding function, it includes ejection of compact conveyer belt, sets up the bolt feed unit and gasket feed unit, the injection molding machine of ejection of compact conveyer belt one end, be located the injection molding machine both sides just realize the manipulator that the material removed, mould in the injection molding machine is two cave injection mold, bolt feed unit with gasket feed unit sets up relatively and all is equipped with two runners. The utility model discloses realize the automatic feeding of bolt gasket, injection moulding product's automatic unloading has improved production efficiency greatly, has improved degree of automation, has reduced the human cost.
Description
[ technical field ] A method for producing a semiconductor device
The utility model belongs to the technical field of automation equipment, especially, relate to a many caves automation equipment of moulding plastics with bolt gasket automatic feeding function.
[ background of the invention ]
With the development trend of industry 4.0, the intelligent manufacturing of the manufacturing industry is imperative, and the enterprise is also striving to develop various automatic devices following the development steps of the times. At present, a plurality of injection molding products are provided, and before injection molding, some metal parts or other connecting parts such as bolts, gaskets and the like need to be embedded into a mold.
Therefore, there is a need to provide a new multi-cavity injection molding automation device with bolt gasket automatic feeding function to solve the above problems.
[ Utility model ] content
The utility model discloses a main aim at provides a many caves automation equipment of moulding plastics with bolt gasket automatic feeding function realizes the automatic feeding of bolt gasket among the many caves mould injection moulding process, and injection moulding product's automatic unloading has improved production efficiency greatly, has improved degree of automation, has reduced the human cost.
The utility model discloses a following technical scheme realizes above-mentioned purpose: the utility model provides an automation equipment is moulded plastics to many caves with bolt gasket automatic feeding function, it includes ejection of compact conveyer belt, sets up the bolt feed unit and gasket feed unit, the injection molding machine of ejection of compact conveyer belt one end, be located the injection molding machine both sides just realize the manipulator that the material removed, mould in the injection molding machine is two cave injection mold, bolt feed unit with gasket feed unit sets up relatively and all is equipped with two runners.
Further, the bolt feeding unit comprises a first vibrating disk, a first flow passage and a second flow passage which are arranged in parallel and butted with two output ends of the first vibrating disk, and a first dislocation receiving unit which is butted with the first flow passage and the second flow passage one by one.
Furthermore, the gasket feeding unit comprises a second vibrating disk, a third flow channel and a fourth flow channel which are arranged in parallel and butted with two output ends of the second vibrating disk, and a second dislocation receiving unit which is butted with the third flow channel and the fourth flow channel one by one.
Further, the length of the first flow channel is greater than that of the second flow channel, the length of the third flow channel is greater than that of the fourth flow channel, the first flow channel and the fourth flow channel are arranged close to each other, and the second flow channel and the third flow channel are arranged close to each other.
Furthermore, the first dislocation receiving unit comprises a material blocking block which is positioned at the tail end of the first flow channel or the second flow channel and can move up and down, a first air cylinder for driving the material blocking block to move up and down, a second air cylinder arranged on an extension line of the first flow channel or the second flow channel, a first movable plate driven by the second air cylinder to move back and forth, a third air cylinder fixed on the first movable plate, a first material receiving block fixed at the tail end of the first movable plate and butted with the tail end of the first flow channel or the second flow channel, and a bolt clamping jaw driven by the third air cylinder to open and clamp.
Further, the second dislocation receiving unit comprises a blocking positioning block fixedly arranged at the tail end of the third flow channel or the fourth flow channel and butted with the third flow channel or the fourth flow channel, a first inserted rod penetrating through the blocking positioning block and inserted into the penultimate gasket ring, a fourth cylinder driving the first inserted rod to move up and down, a fifth cylinder arranged on the extension line of the third flow channel or the fourth flow channel, a second movable plate driven by the fifth cylinder to move up and down, a second receiving block fixed on the second movable plate and butted with the blocking positioning block, a sixth cylinder fixed on the second movable plate, and a second inserted rod driven by the sixth cylinder to move up and down and penetrate through the second receiving block.
Further, the manipulator comprises a robot and a clamping unit arranged at the movable end of the robot.
Further, the centre gripping unit includes the backup pad, sets up be used for the clamping jaw cylinder of centre gripping product, receive in the backup pad clamping jaw cylinder drive realizes opening with the clamping jaw of clamping action, sets up in the backup pad and its adsorb the bolt suction nozzle that the direction set up with product centre gripping opposite direction, set up in the backup pad and its adsorb the perpendicular gasket suction nozzle that sets up of direction and product centre gripping direction and a plurality of third sensor.
Compared with the prior art, the utility model relates to a many caves automation equipment that moulds plastics with bolt gasket automatic feeding function's beneficial effect lies in: the automatic feeding of the bolt gasket and the automatic discharging of an injection molding product in the multi-cavity mold injection molding process are realized, the production efficiency is greatly improved, the automation degree is improved, and the labor cost is reduced; the space utilization rate is high.
[ description of the drawings ]
Fig. 1 is a schematic top view of an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a bolt feeding unit according to an embodiment of the present invention;
fig. 3 is another angle structure diagram of the bolt feeding unit in the embodiment of the present invention;
fig. 4 is a schematic structural diagram of a gasket supply unit according to an embodiment of the present invention;
fig. 5 is a schematic structural view of a clamping unit in an embodiment of the present invention;
the figures in the drawings represent:
100 multi-cavity injection molding automatic equipment with the automatic bolt gasket feeding function;
1, discharging a conveying belt; 2, injection molding machine;
3 bolt feeding units, 31 a first vibrating disc, 32 a first flow passage, 321 enclosing baffles, 322 passages, 33 a second flow passage, 34 a first dislocation receiving unit, 341 a clamping block, 3411 a first baffle, 3412 a second baffle, 3413 a containing groove, 342 a first cylinder, 343 a second cylinder, 344 a first movable plate, 345 a third cylinder, 346 a first receiving block, 3461U-shaped openings, 347 bolt clamping jaws and 348 a first sensor;
4 gasket feeding units, 41 second vibrating discs, 42 third flow channels, 43 fourth flow channels, 44 second dislocation receiving units, 441 blocking positioning blocks, 4411 bearing surfaces, 442 first insert rods, 443 fourth cylinders, 444 fifth cylinders, 445 second movable plates, 446 second receiving blocks, 4461 sinking step surfaces, 447 sixth cylinders, 448 second insert rods and 449 second sensors;
5 robot arm, 51 robot, 52 gripper unit, 521 support plate, 522 gripper cylinder, 523 gripper, 524 bolt nozzle, 525 shim nozzle, 526 third sensor.
[ detailed description ] embodiments
Example (b):
referring to fig. 1 to 5, the present embodiment is an automatic multi-cavity injection molding apparatus 100 with an automatic bolt gasket feeding function, which includes a discharge conveyor belt 1, a bolt feeding unit 3 and a gasket feeding unit 4 disposed at one end of the discharge conveyor belt 1, an injection molding machine 2, and two manipulators 5 located at two sides of the injection molding machine 2 and realizing material movement.
The mould in injection molding machine 2 is two cave injection mold, once only accomplishes the injection moulding of two products, and the lower mould sets up on a rotary disk, realizes getting the switching between material position and the position of moulding plastics through the rotary disk. Therefore, two manipulators 5, two sets of bolt feeding units 3 and gasket feeding units 3, and two discharging conveyor belts 1 are correspondingly arranged.
The bolt feed unit 3 is disposed opposite to the washer feed unit 4.
The bolt feeding unit 3 includes a first vibration plate 31, a first flow channel 32 and a second flow channel 33 which are arranged in parallel and butted with two output ends of the first vibration plate 31, and a first dislocation receiving unit 34 which is butted with the first flow channel 32 and the second flow channel 33 one by one.
The gasket supply unit 4 includes a second vibratory plate 41, third and fourth flow channels 42 and 43 arranged in parallel and butted against two output ends of the second vibratory plate 41, and second dislocation receiving units 44 arranged in one-to-one butted against the third and fourth flow channels 42 and 43.
The first flow channel 32 has a length greater than that of the second flow channel 33, and the third flow channel 42 has a length greater than that of the fourth flow channel 43. The first flow channel 32 is disposed adjacent to the fourth flow channel 43, and the second flow channel 33 is disposed adjacent to the third flow channel 42.
The first dislocation receiving unit 34 includes a material blocking block 341 located at the end of the first runner 32 or the second runner 33 and capable of moving up and down, a first cylinder 342 driving the material blocking block 341 to move up and down, a second cylinder 343 disposed on the extension line of the first runner 32 or the second runner 33, a first movable plate 344 driven by the second cylinder 343 to move back and forth, a third cylinder 345 fixed on the first movable plate 344, a first material receiving block 346 fixed at the end of the first movable plate 344 and butted with the end of the first runner 32 or the second runner 33, and a bolt clamping jaw 347 driven by the third cylinder 345 to open and clamp. The first flow channel 32 and the second flow channel 33 include two parallel barriers 321, and a through channel 322 formed by the barriers 321. The nut end of the bolt is spanned on the surface of the surrounding barrier 321, and the rod-shaped part extends into the channel 322. The chuck block 341 includes a first baffle 3411 and a second baffle 3412 inserted into the channel 322 and laterally blocking the channel 322, the first baffle 3411 and the second baffle 3412 are disposed in parallel, and a receiving groove 3413 for receiving the rod-shaped portion of the bolt is formed therebetween. The receiving groove 3413 can receive only the shaft portion of one bolt.
The first connecting block 346 is provided with a U-shaped opening 3461 in communication with the channel 322. The U-shaped opening 3461 is sized to receive only the shaft portion of one bolt. The bolt clamping jaws 347 are symmetrically distributed on two sides of the U-shaped opening 3461, and the lower surfaces of the bolt clamping jaws 347 are attached to the upper surface of the first material receiving block 346. The upper surface of the first catch block 346 is flush with the upper surface of the rail 321.
The first movable plate 344 is further provided with first sensors 348 for detecting the presence or absence of the material on both sides of the first receiving block 346.
The working principle of the first dislocation receiving unit 34 is as follows: in the initial state, the first material block 346 extends out of the end of the abutting first flow passage 32 or the second flow passage 33, and the bolt clamping jaws 347 are in an open state; the bolts are communicated from the first flow passage 32 or the second flow passage 33 to the end and then enter the first receiving block 346, after the first sensor 348 detects that the materials enter the first receiving block 346, the first air cylinder 342 drives the clamping block 341 to ascend, the penultimate bolt is protected, and the subsequent bolt is prevented from further advancing; meanwhile, the third cylinder 345 drives the bolt clamping jaw 347 to clamp the nut end of the bolt, and the second cylinder 343 drives the first movable plate 344 to move backwards integrally to the position to be grabbed, so as to wait for the manipulator 6 to take the bolt away.
In the embodiment, the bearing units of one bolt and one nut are in a group, the bolt and the corresponding nut can be moved to a set position, the position is a manipulator grabbing position, and the setting of the position is favorable for preliminary positioning of the bolt and the nut on one hand and guarantees the grabbing accuracy; on the other hand, the programming of the movement track of the manipulator is facilitated, the grabbing position is always fixed, the adjustment of the manipulator is omitted, a space is provided for the manipulator when the manipulator grabs the nut, and peripheral possibly interfered parts are avoided.
The second misalignment supporting unit 44 includes a blocking positioning block 441 fixedly disposed at an end of the third runner 42 or the fourth runner 43 and abutting against the same, a first insertion rod 442 inserted into the penultimate gasket ring through the blocking positioning block 441, a fourth cylinder 443 driving the first insertion rod 442 to move up and down, a fifth cylinder 444 disposed on an extension line of the third runner 42 or the fourth runner 43, a second movable plate 445 driven by the fifth cylinder 444 to move forward and backward, a second receiving block 446 fixed to the second movable plate 445 and abutting against the blocking positioning block 441, a sixth cylinder 447 fixed to the second movable plate 445, and a second insertion rod 448 driven by the sixth cylinder to move up and down and passing through the second receiving block 446.
One end of the second material receiving block 446, which is in butt joint with the blocking positioning block 441, is provided with a sinking step surface 4461, the sinking step surface 4461 is in butt joint with the bearing surface 4411, the sinking step surface 4461 can only bear one gasket and is provided with a through hole (not identified in the figure) for the second insertion rod 448 to pass through.
The working principle of the second dislocation receiving unit 44 is as follows: in the initial state, the second receiving block 446 extends out to be in butt joint with the blocking positioning block 441, and both the first insertion rod 442 and the second insertion rod 448 are in the retracted state; the gasket is communicated to the tail end from the third flow passage 42 or the fourth flow passage 43, then enters the bearing surface 4411 in the blocking positioning block 441, and then enters the sinking step surface 4461 of the second material receiving block 446, after the second sensor 449 detects that the material enters the second material receiving block 446, the fourth air cylinder 443 drives the first insertion rod 442 to ascend and insert into the penultimate gasket ring, so that the penultimate gasket is fixed, and the subsequent gasket is prevented from further advancing; meanwhile, the sixth air cylinder 447 drives the second inserting rod 448 to be inserted upwards into the gasket ring on the sinking step surface 4461 and fixed, and the fifth air cylinder 444 drives the second movable plate 445 to move backwards to the position to be grabbed, so as to wait for the robot 6 to take away the gasket.
In other embodiments, the first dislocation receiving unit 34 and the second dislocation receiving unit 44 may also adopt a dislocation material receiving plate structure moving perpendicular to the direction of the flow channels to realize dislocation and receiving of a single material, which is not as space-saving as the present embodiment in terms of spatial layout.
The robot hand 5 includes a robot 51, and a gripper unit 52 provided at a movable end of the robot 51.
The clamping unit 52 comprises a support plate 521, a clamping jaw cylinder 522 arranged on the support plate 521 and used for clamping a product, a clamping jaw 523 driven by the clamping jaw cylinder 522 to realize opening and clamping actions, a bolt suction nozzle 524 arranged on the support plate 521 and having an adsorption direction opposite to the product clamping direction, a gasket suction nozzle 525 arranged on the support plate 521 and having an adsorption direction perpendicular to the product clamping direction, and a plurality of third sensors 526 arranged on the support plate 521 or on the clamping jaw cylinder 522.
The working principle of the multi-cavity injection molding automation equipment 100 with the bolt gasket automatic feeding function in the embodiment is as follows: the manipulator 5 adsorbs three groups of bolts and gaskets into the mould through the bolt suction nozzle 524 and the gasket suction nozzle 525 in the clamping unit 52 for three times; in the injection molding process, the mechanical arm 5 adsorbs a group of bolts and gaskets to be in a standby state; after the injection molding is finished, the mold is opened, the manipulator 5 enters the mold, the clamping jaw cylinder 522 drives the clamping jaw 523 to take out the injection molded product, then the bolt and the gasket are placed into the mold by turning over a set angle, and then the product is placed on a conveying line; and then, the two groups of bolts and the gasket are sucked back and forth and are placed into the die to perform the repeated actions.
The automatic equipment 100 that moulds plastics in many caves that this embodiment has bolt gasket automatic feeding function realizes the automatic feeding of bolt gasket, and the automatic unloading of injection moulding product has improved production efficiency greatly, has improved degree of automation, has reduced the human cost.
What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.
Claims (8)
1. The utility model provides a many caves automation equipment of moulding plastics with bolt gasket automatic feeding function which characterized in that: the injection molding machine comprises a discharge conveying belt, a bolt feeding unit and a gasket feeding unit which are arranged at one end of the discharge conveying belt, an injection molding machine and a manipulator, wherein the manipulator is positioned on two sides of the injection molding machine and used for realizing material movement, a mold in the injection molding machine is a two-cavity injection mold, and the bolt feeding unit and the gasket feeding unit are arranged oppositely and are provided with two runners.
2. The automatic multi-cavity injection molding equipment with the automatic bolt gasket feeding function according to claim 1, wherein the automatic multi-cavity injection molding equipment comprises: the bolt feeding unit comprises a first vibrating disk, a first flow channel and a second flow channel which are arranged in parallel and butted with two output ends of the first vibrating disk, and a first dislocation bearing unit which is butted with the first flow channel and the second flow channel one by one.
3. The automatic multi-cavity injection molding equipment with the automatic bolt gasket feeding function according to claim 2, wherein the automatic multi-cavity injection molding equipment comprises: the gasket feeding unit comprises a second vibrating disk, a third flow channel and a fourth flow channel which are arranged in parallel and butted with two output ends of the second vibrating disk, and a second dislocation bearing unit which is butted with the third flow channel and the fourth flow channel one by one.
4. The automatic multi-cavity injection molding equipment with the automatic bolt gasket feeding function as claimed in claim 3, wherein: the length of the first flow channel is greater than that of the second flow channel, the length of the third flow channel is greater than that of the fourth flow channel, the first flow channel and the fourth flow channel are arranged close to each other, and the second flow channel and the third flow channel are arranged close to each other.
5. The automatic multi-cavity injection molding equipment with the automatic bolt gasket feeding function according to claim 2, wherein the automatic multi-cavity injection molding equipment comprises: the first dislocation receiving unit comprises a material clamping block which is positioned at the tail end of the first flow channel or the second flow channel and can move up and down, a first air cylinder for driving the material clamping block to move up and down, a second air cylinder arranged on an extension line of the first flow channel or the second flow channel, a first movable plate driven by the second air cylinder to move back and forth, a third air cylinder fixed on the first movable plate, a first material receiving block fixed at the tail end of the first movable plate and butted with the tail end of the first flow channel or the second flow channel, and a bolt clamping jaw driven by the third air cylinder to open and clamp.
6. The automatic multi-cavity injection molding equipment with the automatic bolt gasket feeding function as claimed in claim 3, wherein: the second dislocation receiving unit comprises a blocking positioning block fixedly arranged at the tail end of the third flow channel or the fourth flow channel and butted with the third flow channel or the fourth flow channel, a first inserted rod penetrating through the blocking positioning block and inserted into a penultimate gasket ring, a fourth air cylinder driving the first inserted rod to move up and down, a fifth air cylinder arranged on an extension line of the third flow channel or the fourth flow channel, a second movable plate driven by the fifth air cylinder to move back and forth, a second material receiving block fixed on the second movable plate and butted with the blocking positioning block, a sixth air cylinder fixed on the second movable plate, and a second inserted rod driven by the sixth air cylinder to move up and down and penetrate through the second material receiving block.
7. The automatic multi-cavity injection molding equipment with the automatic bolt gasket feeding function according to claim 1, wherein the automatic multi-cavity injection molding equipment comprises: the manipulator comprises a robot and a clamping unit arranged at the movable end of the robot.
8. The automatic multi-cavity injection molding equipment with the automatic bolt gasket feeding function according to claim 7, wherein the automatic multi-cavity injection molding equipment comprises: the centre gripping unit includes the backup pad, sets up be used for the clamping jaw cylinder of centre gripping product, receive in the backup pad clamping jaw cylinder drive realizes opening with the clamping jaw of clamping action, sets up in the backup pad and its adsorb the bolt suction nozzle that the direction set up with product centre gripping opposite direction, set up and be in the backup pad and its adsorb the perpendicular gasket suction nozzle that sets up of direction and product centre gripping direction and a plurality of third sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920772295.2U CN210148563U (en) | 2019-05-27 | 2019-05-27 | Multi-cavity injection molding automation equipment with automatic bolt gasket feeding function |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920772295.2U CN210148563U (en) | 2019-05-27 | 2019-05-27 | Multi-cavity injection molding automation equipment with automatic bolt gasket feeding function |
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| CN210148563U true CN210148563U (en) | 2020-03-17 |
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| CN201920772295.2U Active CN210148563U (en) | 2019-05-27 | 2019-05-27 | Multi-cavity injection molding automation equipment with automatic bolt gasket feeding function |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117340602A (en) * | 2023-12-06 | 2024-01-05 | 苏州猎奇智能设备有限公司 | Automatic assembly equipment of temperature-sensing valve |
-
2019
- 2019-05-27 CN CN201920772295.2U patent/CN210148563U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117340602A (en) * | 2023-12-06 | 2024-01-05 | 苏州猎奇智能设备有限公司 | Automatic assembly equipment of temperature-sensing valve |
| CN117340602B (en) * | 2023-12-06 | 2024-02-20 | 苏州猎奇智能设备有限公司 | Automatic assembly equipment of temperature-sensing valve |
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