CN212488269U

CN212488269U - Automatic processing equipment for Taiping Houkui

Info

Publication number: CN212488269U
Application number: CN202020472738.9U
Authority: CN
Inventors: 周伟
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-03-31
Filing date: 2020-03-31
Publication date: 2021-02-09
Anticipated expiration: 2030-03-31

Abstract

The utility model discloses a taiping kowkui automated processing equipment, including the frame, set up forming unit and the stoving unit in the frame and set up the feed arrangement on forming unit. The shaping unit includes shaping slewing belt and lower shaping slewing belt, it is PVC plain noodles conveyer belt to go up shaping slewing belt and lower shaping slewing belt, still be provided with the scraping device who is used for scraping PVC conveyer belt in the frame, scraping device spanes on last shaping slewing belt and lower shaping slewing belt and scrapes last shaping slewing belt and lower shaping slewing belt's surface. The utility model discloses can effectively solve the problem that tea processing blackened, simultaneously, improve the efficiency of feeding greatly through feed arrangement's improvement, but wide application in the processing field of taiping monkey chief.

Description

Automatic processing equipment for Taiping Houkui

Technical Field

The utility model belongs to the technical field of tea processing and specifically relates to a taiping kowkui automated processing equipment is related to.

Background

Taiping Houkui is one of the famous historical teas in China and enjoys the title of 'Green tea King'. Traditional taiping houkui adopts manual work, and machining efficiency is low, and is with high costs, and for solving above-mentioned problem, mechanized processing has replaced traditional manual work gradually to obtain better tea type. For example, chinese patent application No. 201820797786.8 discloses an automated processing all-in-one machine for taiping houkui, which comprises a frame, an upper forming rotary conveyor belt and a lower forming rotary conveyor belt that are arranged on the frame and are stacked up and down. The tea leaf feeding port is provided with a forming roller set, at least one set of pressing roller set is arranged behind the forming roller set at intervals, and the tea leaf discharging port is provided with a discharging roller set. The pressing roller group comprises a lower pressing roller fixedly arranged in the lower forming rotary conveying belt and an upper pressing roller which is arranged in the upper forming rotary conveying belt and can elastically move up and down. A drying unit is also provided. This all-in-one can improve the speed of monkey chief production, nevertheless in the use, through the practice, still have some problems, wherein the most important is netted conveyer belt in long-term use, because tea juice piles up on the conveyer belt, causes whole netted conveyer belt to blacken, and be difficult to wash, lead to the tealeaves of making to blacken because the adhesion has remaining tea juice, and simultaneously, tea juice still can make the tealeaves adhesion on netted conveyer belt at the in-process of suppression, tealeaves is difficult to drop. In addition, the pressing adjusting structure of the pressing roller is arranged above the equipment, so that the size is large, and the occupied space is occupied. The tea feeding device used at present is a funnel-shaped tea inserting hole, and because the tea has thickness, the hole is fixed and is not changed, if the hole is opened in a medium manner, the tea cannot be pinched when the hole is too thin, and the tea is too thick and is easy to break and block the hole.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a taiping kowkui automated processing equipment solves current taiping kowkui processing equipment and exists difficult washing, easily causes tealeaves to blacken, influences the problem of tealeaves quality.

The utility model provides a technical scheme that its technical problem adopted is: the utility model provides a taiping kowkui automated processing equipment, includes the frame, sets up forming unit and the stoving unit in the frame, forming unit includes shaping slewing conveying belt and lower shaping slewing conveying belt, it is the plain noodles conveyer belt that easily cleans that does not absorb water, the plain noodles conveyer belt of preferred PVC material to go up shaping slewing conveying belt and lower shaping slewing conveying belt. The frame is also provided with a scraping device for scraping the PVC smooth surface conveying belt, the scraping device stretches over the upper forming rotary conveying belt and the lower forming rotary conveying belt and scrapes the surfaces of the upper forming rotary conveying belt and the lower forming rotary conveying belt.

In order to ensure that the tea leaves in the forming unit can smoothly enter the drying unit, the drying unit comprises an upper drying rotary conveying belt and a lower drying rotary conveying belt, and the upper drying rotary conveying belt and the lower drying rotary conveying belt are mesh conveying belts; the discharge end of lower shaping slewing conveying belt stretches out shaping slewing conveying belt and with lower stoving slewing conveying belt butt joint, shaping slewing conveying belt's discharge end is provided with and is used for scraping the lower scraper that falls tealeaves under on shaping slewing conveying belt, the discharge end of going up shaping slewing conveying belt is provided with and is used for scraping the last scraper that falls tealeaves on last shaping slewing conveying belt.

For the efficiency that improves the feeding, still be provided with feed arrangement on the shaping unit, shaping slewing conveying belt is located the feed end and stretches out shaping slewing conveying belt down, feed arrangement is including setting up side by side at last shaping slewing conveying belt tip hold between the fingers the shape unit, hold between the fingers the shape unit including relative left stock sheet and the right stock sheet that sets up, left side stock sheet and right stock sheet are arc sheet structure, and left side stock sheet and right stock sheet enclose into the pan feeding mouth of a horn mouth shape, be provided with the mount in the frame, left side stock sheet and right stock sheet are fixed on the mount.

In order to provide forward thrust for tea leaves entering the pinching unit, an upper tea inserting roller acting on the surface of the tea leaves is arranged in front of the pinching unit, and a lower tea inserting roller acting on the lower forming rotary conveying belt in cooperation with the upper tea inserting roller is also arranged.

In order to guarantee that tea can accurately enter the pinching unit, a group of partition plates are further arranged before the tea inserting roller, a guide groove is formed between every two adjacent partition plates, and the guide grooves correspond to the pinching unit one to one.

In order to carry out secondary shaping on the Taiping Houkui and conveniently adjust shaping pressure according to tea leaves in different periods, a secondary shaping roller set is further arranged on the shaping unit and comprises a lower pressing roller which is arranged in a lower shaping rotary conveying belt and can axially rotate along the shaping rotary conveying belt and an upper pressing roller which is arranged in an upper shaping rotary conveying belt and can elastically move up and down, upper rolling bearings are arranged at two ends of the upper pressing roller and are mounted on upper bearing seats, an adjusting seat is arranged below the upper bearing seats, a group of tension springs are arranged between the adjusting seat and the upper bearing seats, an adjusting bolt is fixedly arranged below the adjusting seat, a positioning plate is arranged on the rack, and the adjusting bolt penetrates through the positioning plate and is fixed through a nut; and lower rolling bearings are arranged at two ends of the lower pressing roller and are mounted on lower bearing blocks, and the lower bearing blocks are fixedly mounted on the rack.

Further, the scraping device comprises at least an absorbent material acting on the surface of the upper and lower profiled revolving conveyor belt.

The utility model has the advantages that: the utility model discloses a set forming unit and stoving unit to two independent operation's unit, last shaping slewing conveying belt and lower shaping slewing conveying belt on the forming unit are changed into the plain noodles conveyer belt by original netted conveyer belt to being equipped with scraping device and wiping the plain noodles conveyer belt, remaining the tea juice on the plain noodles conveyer belt after getting rid of at every turn flat monkey chief and stereotypeing, and more netted conveyer belt, being convenient for wash. Therefore, the problem that tea is blackened due to long-term use can be solved, the problem that tea is sticky to tea juice of the mesh-shaped conveying belt and is not easy to fall off can be solved, and the defect of shaping by the mesh-shaped conveying belt is effectively overcome. Meanwhile, the drying unit still adopts a mesh-shaped conveying belt, so that the tea leaves are dried conveniently. The upper scraper, the lower forming rotary conveying belt and the lower drying rotary conveying belt are matched, so that tea leaves can smoothly enter the drying unit. Feed arrangement adopts the cooperation structure of holding between the fingers shape unit and inserting the tea roller to replace traditional infundibulate and insert the tea hole structure, can effectively solve the infundibulate and insert the tea hole, because tealeaves has thickness, and the punchhole is fixed, and the hole is opened the medium words, and too thin holding between the fingers does not get up, and too thick breaks the problem that blocks up the punchhole easily. The feeding device can be suitable for tea leaves with different thicknesses to be pinched and cannot be broken or blocked. Simultaneously, this structure only need with tealeaves put into the guide way can, easy operation, it is convenient, efficient. The control structure of the upper pressing roller is changed from a downward pressing structure arranged above the rack to a downward pulling structure arranged below, so that the upper pressing roller can be well hidden in the rack, the operation and the adjustment are convenient, and the problems of space occupation and inconvenient operation caused by the fact that the upper pressing roller is arranged above the rack are solved.

Through the utility model discloses the tealeaves that makes, the color and luster degree is good, and the breakage rate is low, and machining efficiency is high.

The present invention will be described in more detail with reference to the accompanying drawings and examples.

Drawings

Fig. 1 is a longitudinal sectional view of the present invention.

Figure 2 is the transverse section view of the position of the secondary forming roller set of the utility model.

Fig. 3 is a top view of the feeding device of the present invention.

Detailed Description

Embodiment, as shown in fig. 1 to 3, an automated processing equipment for taiping houkui comprises a frame 1, a forming unit 2 and a drying unit 3 arranged on the frame 1, and a feeding device 5 arranged on the forming unit 2. Feed arrangement 5 accomplishes the type of holding between the fingers to tealeaves, then through forming unit 2 to tealeaves press forming, accomplishes the stoving to tealeaves through the stoving unit at last to accomplish the shaping stoving process of whole taiping kowkui and obtain taiping kowkui tealeaves finished product.

The forming unit 2 comprises an upper forming rotary conveying belt 201 and a lower forming rotary conveying belt 202, and the upper forming rotary conveying belt 201 and the lower forming rotary conveying belt 202 are smooth surface conveying belts which do not absorb water and are easy to wipe, and are made of PVC materials preferably. The frame 1 is provided with an upper rotary roller 206 for driving the upper forming rotary conveyer belt 201 to rotate and a lower rotary roller 207 for driving the lower forming rotary conveyer belt 202 to rotate. Both ends of the lower forming rotary conveying belt 202 exceed the upper forming rotary conveying belt 201, a feeding device 3 is arranged above the feeding end of the lower forming rotary conveying belt 202, and the discharging end is in butt joint with the drying unit 3. The Taiping Houkui tea leaves are conveyed from the middle of the upper forming rotary conveying belt 201 and the lower forming rotary conveying belt 202, a lower forming roller 208 matched with the upper forming rotary conveying belt 206 is arranged below the upper rotary roller 206 positioned at the feeding end, the lower forming roller 208 is positioned below the matching surface of the lower forming rotary conveying belt 202 and the upper forming rotary conveying belt 201, and the tea leaves are pressed and formed through the matching of the upper rotary roller 206 and the lower forming roller 208 and conveyed forwards. The lower forming roll 208 and the lower turning roll 207 rotate clockwise at the same speed, and the upper turning roll 206 and the lower forming roll 208 rotate in the opposite direction but at the same speed.

PVC plain noodles conveyer belt is convenient for wash to guarantee can not blacken because of the original accumulational tea stain after the tealeaves suppression, also can not cause tealeaves to glue on the conveyer belt because of the tea stain on the conveyer belt, make tealeaves be difficult for droing, consequently, adopt the tealeaves that the suppression of plain noodles conveyer belt was come out, color and luster and shaping effect are better.

The middle position of the forming unit 2 is also provided with a secondary forming roller group 4, the secondary forming roller group 4 comprises a lower pressing roller 401 which is arranged in the lower forming rotary conveying belt 202 and can rotate along the self axial direction and an upper pressing roller 402 which is arranged in the upper forming rotary conveying belt 201 and can elastically move up and down, the upper pressing roll 402 is provided at both ends with upper rolling bearings 403, the upper rolling bearings 403 are installed on upper bearing blocks 404, an adjusting seat 405 is arranged below the upper bearing seat 404, a group of tension springs 406 are arranged between the adjusting seat 405 and the upper bearing seat 404, an adjusting bolt 407 is fixedly arranged below the adjusting seat 405, a positioning plate 101 is arranged on the frame 1, the adjusting bolt 407 penetrates through the positioning plate 101 and is fixed through a nut, the two ends of the lower pressing roller 401 are provided with lower rolling bearings 408, the lower rolling bearings 408 are mounted on lower bearing seats 409, and the lower bearing seats 409 are fixedly mounted on the frame 1. The adjusting bolt 407 is driven to move up and down by rotating the nut, so that the tension of the tension spring 406 on the upper bearing seat 404 is controlled, the pressing force between the upper pressing roller 402 and the lower pressing roller 401 is adjusted, and the pressing requirements of different Houkui tea leaves are met.

The frame 1 is also provided with a scraping device 203 for scraping the PVC conveying belt, and the scraping device 203 spans the upper forming rotary conveying belt 201 and the lower forming rotary conveying belt 202 and scrapes the surfaces of the upper forming rotary conveying belt 201 and the lower forming rotary conveying belt 202. The scraping means 203 comprise at least an absorbent material, such as a sponge strip, a water-absorbent cloth or the like, acting on the surface of the upper forming carousel 201 and the lower forming carousel 202.

The drying unit 3 includes an upper drying rotary conveyor belt 301 and a lower drying rotary conveyor belt 302, and the upper drying rotary conveyor belt 301 and the lower drying rotary conveyor belt 302 are mesh conveyor belts and are horizontally disposed. Other parts of the drying unit 3 can refer to the tea drying unit in chinese patent application No. 201820797786.8, and will not be repeated here. The discharge end of lower shaping slewing conveying belt 202 stretches out upper shaping slewing conveying belt 201 and with lower stoving slewing conveying belt 302 butt joint, the discharge end of lower shaping slewing conveying belt 202 is provided with and is used for shaping slewing conveying belt 202 tip down and be used for scraping the lower scraper 204 of tealeaves, lower scraper 204 level is placed, lower stoving slewing conveying belt 302 and lower shaping slewing conveying belt 202 are located same horizontal plane and are located the opposite side of scraper 204 down. The lower drying carousel 302 may also be lower than the lower forming carousel 202 and have an end located below the lower forming carousel 202, and the tea leaves scraped by the lower scraper 204 directly fall onto the lower drying carousel 302. The discharge end of the upper forming rotary conveyer belt 201 is provided with an upper scraper 205 which is used for scraping off tea leaves on the upper forming rotary conveyer belt 201 and is used for scraping off tea leaves adhered to the upper forming rotary conveyer belt 201.

Feed arrangement 5 is including setting up the unit 501 of holding between the fingers of 201 tip in last shaping slewing conveying belt side by side, hold between the fingers the unit 501 including relative left stock sheet 502 and the right stock sheet 503 that sets up, left side stock sheet 502 and right stock sheet 503 are the arc shell fragment structure, and left side stock sheet 502 and right stock sheet 503 enclose into the pan feeding mouth 504 of a horn mouth shape, be provided with mount 505 in the frame 1, the upper end of left side stock sheet 502 and right stock sheet 503 is fixed on mount 505. The elastic construction of left side design piece 502 and right side design piece 503 can provide the shape of pinching of certain pressure completion tealeaves for tealeaves from the left and right sides, and when tealeaves was thick, can make pan feeding mouth 504 widen through the elastic deformation of left side design piece 502 and right side design piece 503, and can guarantee to give tealeaves certain pressure of pinching to accomplish to different thickness tealeaves pinch the shape and carry forward. An upper tea inserting roller 506 acting on the surface of the tea is further arranged in front of the shape pinching unit 501, a lower tea inserting roller 507 acting on the lower forming rotary conveying belt 202 in cooperation with the upper tea inserting roller 506 is further arranged, and the upper tea inserting roller 506 and the lower tea inserting roller 507 are in rotating cooperation to convey the tea forwards. A group of partition plates 508 are arranged in front of the upper tea-inserting roller 506, a guide groove 509 is formed between every two adjacent partition plates 508, and the guide grooves 509 correspond to the pinching units 501 one by one. The spacer 508 may be fixed to the frame 1 and may be spaced a little from the lower contoured carousel 202 to prevent scratching of the lower contoured carousel 202. This feed arrangement 3 can accomplish the shape of holding between the fingers to the tealeaves of different thicknesses, and can not cause tealeaves to break because of the atress is too big and damage, and simultaneously, the convenient tealeaves of treating processing of putting into fast of guide way 509.

The invention has been described above by way of example with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above-described manner. Various insubstantial improvements are made by adopting the method conception and the technical proposal of the utility model; or without improvement, the above conception and technical solution of the present invention can be directly applied to other occasions, all within the protection scope of the present invention.

Claims

1. The utility model provides a taiping kowkui automated processing equipment, includes frame (1), sets up forming unit (2) and stoving unit (3) in frame (1), its characterized in that: shaping unit (2) are including last shaping slewing conveying belt (201) and lower shaping slewing conveying belt (202), it is the smooth surface conveyer belt that does not absorb water to go up shaping slewing conveying belt (201) and lower shaping slewing conveying belt (202), still be provided with scraping device (203) that are used for scraping smooth surface conveyer belt on frame (1), scraping device (203) span on last shaping slewing conveying belt (201) and lower shaping slewing conveying belt (202) and scrape on the surface of last shaping slewing conveying belt (201) and lower shaping slewing conveying belt (202).

2. The automated Taiping Houkui processing apparatus of claim 1, wherein: the drying unit (3) comprises an upper drying rotary conveying belt (301) and a lower drying rotary conveying belt (302), and the upper drying rotary conveying belt (301) and the lower drying rotary conveying belt (302) are mesh conveying belts; the discharge end of lower shaping slewing conveying belt (202) stretches out shaping slewing conveying belt (201) and with lower stoving slewing conveying belt (302) butt joint, the discharge end of shaping slewing conveying belt (202) is provided with down scraper (204) that are used for scraping tealeaves under on shaping slewing conveying belt (202) of effect, the discharge end of going up shaping slewing conveying belt (201) is provided with and is used for scraping last scraper (205) that fall tealeaves on last shaping slewing conveying belt (201).

3. The automated Taiping Houkui processing apparatus of claim 2, wherein: still be provided with feed arrangement (5) on shaping unit (2), shaping slewing belt (202) are located the feed end and stretch out shaping slewing belt (201) down, feed arrangement (5) are including setting up pressing from both sides shape unit (501) of holding between the fingers of last shaping slewing belt (201) tip, pressing from both sides shape unit (501) including relative left stock sheet (502) and the right stock sheet (503) that set up, left side stock sheet (502) and right stock sheet (503) are the arc shell fragment structure, and left side stock sheet (502) and right stock sheet (503) enclose pan feeding mouth (504) of a horn mouth shape, be provided with mount (505) on frame (1), the upper end of left side stock sheet (502) and right stock sheet (503) is fixed on mount (505).

4. The automated Taiping Houkui processing apparatus of claim 3, wherein: an upper tea inserting roller (506) acting on the surface of the tea is arranged in front of the shape pinching unit (501), and a lower tea inserting roller (507) acting on the lower forming rotary conveying belt (202) in cooperation with the upper tea inserting roller (506) is further arranged.

5. The automated Taiping Houkui processing apparatus of claim 4, wherein: a group of partition plates (508) are further arranged in front of the upper tea inserting roller (506), a guide groove (509) is formed between every two adjacent partition plates (508), and the guide grooves (509) correspond to the pinching units (501) one to one.

6. The automated Taiping Houkui processing apparatus of claim 1, wherein: the forming unit (2) is also provided with a secondary forming roller group (4), the secondary forming roller group (4) comprises a lower pressing roller (401) which is arranged in the lower forming rotary conveying belt (202) and can rotate along the self axial direction and an upper pressing roller (402) which is arranged in the upper forming rotary conveying belt (201) and can elastically move up and down, two ends of the upper pressing roller (402) are provided with upper rolling bearings (403), the upper rolling bearings (403) are arranged on an upper bearing seat (404), an adjusting seat (405) is arranged below the upper bearing seat (404), a group of tension springs (406) are arranged between the adjusting seat (405) and the upper bearing seat (404), an adjusting bolt (407) is fixedly arranged below the adjusting seat (405), a positioning plate (101) is arranged on the frame (1), the adjusting bolt (407) penetrates through the positioning plate (101) and is fixed through a nut; and lower rolling bearings (408) are arranged at two ends of the lower pressing roller (401), the lower rolling bearings (408) are arranged on lower bearing seats (409), and the lower bearing seats (409) are fixedly arranged on the frame (1).

7. The automated Taiping Houkui processing apparatus of claim 1, wherein: the scraping device (203) comprises at least an absorbent material acting on the surface of the upper profiled apron (201) and the lower profiled apron (202).