CN212442131U - Intelligence magnetic shoe sieving mechanism - Google Patents
Intelligence magnetic shoe sieving mechanism Download PDFInfo
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- CN212442131U CN212442131U CN202021081490.XU CN202021081490U CN212442131U CN 212442131 U CN212442131 U CN 212442131U CN 202021081490 U CN202021081490 U CN 202021081490U CN 212442131 U CN212442131 U CN 212442131U
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- 238000007873 sieving Methods 0.000 title claims description 5
- 238000012216 screening Methods 0.000 claims abstract description 33
- 238000001514 detection method Methods 0.000 claims abstract description 16
- 238000012544 monitoring process Methods 0.000 claims abstract description 10
- 230000004907 flux Effects 0.000 claims description 19
- 238000007493 shaping process Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 239000000523 sample Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000005389 magnetism Effects 0.000 abstract description 4
- 210000001161 mammalian embryo Anatomy 0.000 abstract description 4
- 238000012797 qualification Methods 0.000 abstract description 3
- 238000011897 real-time detection Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 4
- 230000002950 deficient Effects 0.000 description 3
- 238000007723 die pressing method Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010416 shoe-polishing Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
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Abstract
The utility model provides an intelligent magnetic shoe screening device; comprises a main body frame, a part to be detected, a monitoring area part, a screening area part and an auxiliary connecting bridge. The main body frame comprises a base and side plates; the base is composed of transverse columns and vertical columns, and the transverse columns and the vertical columns are fixedly connected with each other to form a cuboid frame. The side plates comprise a front side plate, a rear side plate and a right side plate. The rear side plate is a trapezoidal plate, and a circular groove III is arranged at the upper left side of the rear side surface of the trapezoidal plate. The front side plate is a trapezoidal plate I, circular grooves are equidistantly formed in an inclined plate of the trapezoidal plate I, and circular through holes are formed in the left upper part of the trapezoidal plate I; a circular groove II is arranged on the upper right side of the front side face of the trapezoidal plate, and the circular groove II is matched with the circular groove in a three-phase mode. The utility model discloses a semi-automatic intellectual detection system of magnetism embryo can cooperate multiple production flow to carry out real-time detection on the assembly line, optimizes the space, simplifies the operation step, need not to transport the magnetism embryo many times, reduces the flow that artifical detected, improves work efficiency and off-the-shelf qualification rate by a wide margin, can obviously reduce intensity of labour.
Description
Technical Field
The utility model relates to a magnetic shoe field especially relates to an intelligence magnetic shoe sieving mechanism.
Background
The magnetic shoe is a tile-shaped magnet made of strontium ferrite as a raw material through the process flows of stirring, die pressing, firing, polishing, measuring, screening, magnetizing, rechecking, packaging and the like, and is usually used as the excitation of a permanent magnet motor, wherein a brush direct current motor is placed in a stator, and a brushless motor is placed in a rotor. In the production flow of the traditional magnetic shoe, in the processes of die pressing, firing, polishing, measuring, screening and magnetizing, in order to ensure the qualified rate, a large amount of manpower is needed to detect the product, so that unqualified products are prevented from directly entering the next process, and resource waste is avoided. The traditional manual detection has low efficiency, is easy to fatigue after long-time work, and seriously influences the production progress and the product quality.
SUMMERY OF THE UTILITY MODEL
The utility model provides an intelligence magnetic shoe sieving mechanism has solved artifical detection inefficiency, easy tired and influence production flow, lead to the wasting of resources scheduling problem.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an intelligent magnetic shoe screening device; comprises a main body frame, a part to be detected, a monitoring area part, a screening area part and an auxiliary connecting bridge.
The main body frame comprises a base and side plates; the base is composed of transverse columns and vertical columns, and the transverse columns and the vertical columns are fixedly connected with each other to form a cuboid frame.
The side plates comprise a front side plate, a rear side plate and a right side plate.
The rear side plate is a trapezoidal plate, and a circular groove III is formed in the upper left side of the rear side face of the trapezoidal plate.
The front side plate is a trapezoidal plate I, a plurality of circular grooves are arranged on an inclined plate of the trapezoidal plate I at equal intervals, and a circular through hole is formed in the left upper part of the trapezoidal plate I; a circular groove II is arranged on the upper right side of the front side face of the trapezoidal plate, and the circular groove II is matched with the circular groove in a three-phase mode.
The part to be detected comprises a positioning connecting mechanism and a transmission power mechanism.
The positioning connecting mechanism comprises a positioning device and a limiting device.
The positioning device comprises a limiting strip and a movable limiting strip; the limiting strip is arranged at the upper end of the trapezoidal plate and is a cuboid, an L-shaped open slot is formed in the cuboid, a vertical slot is formed in the cuboid, and the vertical slot is located on the left side of the L-shaped open slot; the movable limiting strip is a first cuboid, a plurality of U-shaped open slots are formed in the front side wall of the first cuboid, an arc-shaped open slot is formed in the rear side wall of the first cuboid, a first vertical slot is formed in the first cuboid, and the first vertical slot is located on the left side of the U-shaped open slot; a positioning bolt is arranged in the circular groove, an adjusting nut is connected to the positioning bolt in a threaded mode, and the cuboid I is connected to the positioning bolt in a sliding mode through a U-shaped open slot.
The limiting device main body is a limiting plate, and the limiting plate is inserted between the vertical groove and the vertical groove.
The transmission power mechanism is a conveyor belt device, a driving wheel of the conveyor belt device is arranged between the front side plate and the rear side plate, a rotating shaft of the servo motor penetrates through the circular through hole and then is fixedly connected with the driving wheel, and a driven wheel pin shaft of the conveyor belt device is connected in the second circular groove and the third circular groove.
The monitoring area part comprises a righting mechanism and a measuring mechanism.
The main body of the shell of the righting mechanism is a cuboid hollow container, a front side plate of the cuboid hollow container is provided with a first rectangular through hole, a first rectangular through hole is hinged with a transparent observation plate, a left side plate of the cuboid hollow container is provided with a second rectangular through hole, a second rectangular through hole is hinged with a dust guard, a right side plate of the cuboid hollow container is provided with a third rectangular through hole, a first rectangular through hole is hinged with a dust guard, four protruding columns are arranged on a lower bottom plate of the cuboid hollow container, and the lower bottom plate of the cuboid hollow container is connected with a base through a spring.
The righting mechanism comprises a first conveyor belt device, a righting strip and a limiting device.
The driving wheel of the first conveyor belt device and the driven wheel of the first conveyor belt device are connected into the cuboid hollow container through connecting frame pin shafts, the driving wheel of the first conveyor belt device and the driven wheel of the first conveyor belt device are H-shaped connecting wheels, each H-shaped connecting wheel is composed of two connecting wheels and an axis column, the connecting wheels are respectively arranged at two ends of the axis column, the axis column of the driving wheel of the first conveyor belt device is fixedly connected with a rotating shaft of the first servo motor, and the first servo motor is arranged in the cuboid hollow container through a connecting frame; the conveyor belt of the conveyor belt device I is composed of two basic belts and a transparent belt, the two basic belts are positioned on the connecting wheel, and the transparent belt is fixedly connected with the basic belts.
The correcting strip comprises two parabolic strips, one end of each parabolic strip is fixedly connected with a control strip, a long strip-shaped through hole I is formed in each control strip, a control column is arranged in the cuboid hollow container, a positioning bolt I is arranged on each control column, and the control strips are inserted into the positioning bolts I; the two parabolic slats are distributed on the conveyor belt of the first conveyor belt device in a splayed shape.
The limiting device comprises a push rod motor and a limiting block, the push rod motor is arranged on the inner wall of the upper bottom plate of the cuboid hollow container, the movable end of the push rod motor is fixedly connected with the limiting block, and the limiting block is located on the right side of the parabolic plate strip.
The measuring mechanism comprises a vertical direction detecting device, a horizontal direction detecting device and a magnetic flux detecting device.
The vertical direction detection device comprises a miniature camera, a push rod motor seven, an L-shaped limiting rod and a pressure sensor; the miniature camera is arranged on the inner wall of the upper bottom plate of the cuboid hollow container through a connecting rod, and the miniature camera is arranged in the middle of the first conveyor belt device through a connecting frame; the push rod motor seven is arranged on the inner wall of the upper bottom plate of the cuboid hollow container, an L-shaped limiting rod is arranged at the movable end of the push rod motor seven, and a pressure sensor is arranged at the other end of the L-shaped limiting rod.
The horizontal direction detection device comprises a first miniature camera, a first push rod motor, a second push rod motor, a U-shaped observation container and a first pressure sensor; the first push rod motor is arranged on the inner wall of the upper bottom plate of the cuboid hollow container, a movable end of the first push rod motor is fixedly connected with a limiting rod, and a first pressure sensor is arranged at the lower end of the left side wall of the limiting rod; a push rod motor II is arranged on the inner wall of the rear side plate of the cuboid hollow container, and a U-shaped observation container is arranged at the movable end of the push rod motor II; two circular through holes IV are formed in the inner side wall of the U-shaped observation container, the first miniature camera is arranged in the U-shaped observation container, and a probe of the first miniature camera is located in the circular through holes IV.
The magnetic flux detection device comprises a third push rod motor and a magnetic flux sensor; the third push rod motor is arranged on the inner wall of the upper bottom plate of the cuboid hollow container, and the movable end of the third push rod motor is fixedly connected with a limiting rod; the magnetic flux sensor is arranged in the middle of the first conveyor belt device through the connecting frame; a display screen is arranged on the outer side wall of the rectangular container.
The screening area portion includes a screening mechanism and a collection mechanism.
The screening mechanism main part is a rectangle container, and rectangle container left side board top sets up a rectangle open slot, and rectangle container posterior lateral plate top sets up two rectangle open slots one, and rectangle container right side board top sets up a rectangle open slot two.
The screening mechanism comprises two push rod motors IV, a reversed Y-shaped limiting rod, an infrared obstacle avoidance sensor, a conveyor belt device II and a microprocessor; the driving wheel of the second conveyor belt device and the driven wheel of the second conveyor belt device are connected in the rectangular container through a connecting frame pin shaft, the push rod motor four-way is arranged on the rectangular container through a connecting frame, the movable end of the push rod motor four-way is provided with a limiting rod in the shape of a Chinese character 'bo' through a connecting column, the limiting rod in the shape of the Chinese character 'bo' is matched with the rectangular open slot, and the infrared obstacle avoidance sensor is arranged on the limiting rod in the shape of the Chinese character 'bo'; the microprocessor is arranged in the rectangular container.
The collecting mechanism comprises shaping rods and a flexible curtain, the flexible curtain is arranged between the two shaping rods, and the width of the flexible curtain is larger than the distance between the shaping rods.
The auxiliary connecting bridge is characterized in that an n-shaped plate is arranged at the bottom of the auxiliary connecting bridge, four positioning bolts are arranged on the n-shaped plate, two long strip-shaped through holes are arranged on the L-shaped plate, the two L-shaped plates are fixedly connected to the n-shaped plate through the long strip-shaped through holes and the positioning bolts, and the two L-shaped plates are oppositely arranged to form through grooves (the L-shaped plates can adjust the positions between the long strip-shaped through holes and the positioning bolts to adjust the intervals among the through grooves); two ends of an auxiliary connecting bridge are respectively detachably connected to the positioning connecting mechanism and the righting mechanism; two ends of an auxiliary connecting bridge are respectively detachably connected to the righting mechanism; an auxiliary connecting bridge is arranged on a rectangular open slot II of the screening mechanism.
And the pulse switch is arranged on the rectangular container and is positioned on one side of the display screen.
The push rod motor, the servo motor I, the miniature camera head I, the push rod motor II, the pressure sensor I, the magnetic flux sensor, the miniature camera head, the push rod motor VII, the push rod motor III, the magnetic flux sensor, the infrared obstacle avoidance sensor, the push rod motor IV, the pulse switch and the microprocessor are electrically connected.
Preferably, the conveyor belt device one, the conveyor belt device two and the auxiliary connecting bridge are replaced by an integrated conveyor belt device four.
Preferably, the counters are additionally arranged on the second rectangular open slot and the second rectangular open slot, the voice module and the loudspeaker are additionally arranged, and the voice module is electrically connected with the loudspeaker, the counters and the microprocessor.
The utility model discloses in, through main body frame, treat detection zone part, monitoring area part, screening district part and the integration setting of auxiliary connection bridge, realized the semi-automatic intellectual detection system of magnetism embryo, can cooperate multiple production flow to carry out real-time detection on the assembly line, optimize the space, simplify the operating procedure, need not to transport the magnetism embryo many times, reduce the flow that artifical detected, improve work efficiency and off-the-shelf qualification rate by a wide margin, can obviously reduce intensity of labour.
Drawings
Fig. 1 is a schematic view of a front view of a partial cross-sectional structure of embodiment 1 of the present invention;
fig. 2 is a schematic front view of embodiment 1 of the present invention;
fig. 3 is a schematic top view of embodiment 1 of the present invention;
fig. 4 is a schematic view of the overlooking structure of the limiting device of the righting monitoring station of the utility model;
fig. 5 is a schematic view of the three-dimensional structure of the auxiliary connecting bridge of the present invention.
In the figure: 101. the miniature camera comprises a base, a 102 rear side plate, a 103 front side plate, a 201 limiting strip, a 202 movable limiting strip, a 203 vertical groove, a 204U-shaped open groove, a 205 positioning bolt, a 206 servo motor, a 301 cuboid hollow container, a 302 rectangular through hole I, a 303 rectangular through hole II, a 304 rectangular through hole III, a 305 convex column, a 306H-shaped connecting wheel, a 307 base band, a 308 transparent band, a 309 servo motor I, a 310 parabolic slat, a 311 control strip, a 312 push rod motor, a 313 limiting block, a 314 push rod motor seven, a 315L-shaped limiting rod, a 316 miniature camera, a 317 push rod motor I, a 318 miniature camera, a 319U-shaped observation container, a 320 push rod motor III, a 321 open groove, a magnetic flux sensor, a 322 display screen, a 401 rectangular container, a 402 rectangular first rectangular container, a 403 rectangular open groove, a 204 rectangular open groove, a positioning bolt, a 206 servo motor II, a servo motor III, a parabolic slat, a 311 control strip, a control strip III, a, 404. A second rectangular open slot 405, a fourth push rod motor 406, a Bu-shaped limiting rod 407, a shaping rod 408, a flexible curtain 501, an n-shaped plate 502, an L-shaped plate 503, a long strip-shaped through hole 504 and a second push rod motor.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Example 1, with reference to fig. 1-5, an intelligent magnetic shoe screening apparatus; comprises a main body frame, a part to be detected, a monitoring area part, a screening area part and an auxiliary connecting bridge.
The main body frame comprises a base 101 and side plates; the base 101 is composed of horizontal columns and vertical columns, and the horizontal columns and the vertical columns are fixedly connected with each other to form a rectangular frame.
The side panels include a front side panel 103, a rear side panel 102, and a right side panel.
The rear side plate 102 is a trapezoidal plate, and a circular groove III is formed in the upper left of the rear side face of the trapezoidal plate.
The front side plate 103 is a trapezoidal plate I, a plurality of circular grooves are arranged on an inclined plane of the trapezoidal plate I at equal intervals, and a circular through hole is formed in the left upper part of the trapezoidal plate I; a circular groove II is arranged on the upper right side of the front side face of the trapezoidal plate, and the circular groove II is matched with the circular groove in a three-phase mode.
The part to be detected comprises a positioning connecting mechanism and a transmission power mechanism.
The positioning connecting mechanism comprises a positioning device and a limiting device.
The positioning device comprises a limiting strip 201 and a movable limiting strip 202; the limiting strip 201 is arranged at the upper end of the trapezoidal plate, the limiting strip 201 is a cuboid, an L-shaped open slot is formed in the cuboid, a vertical slot 203 is formed in the cuboid, and the vertical slot 203 is located on the left side of the L-shaped open slot; the movable limiting strip 202 is a first cuboid, a plurality of U-shaped open slots 204 are formed in the front side wall of the first cuboid, an arc-shaped open slot is formed in the rear side wall of the first cuboid, a first vertical slot is formed in the first cuboid, and the first vertical slot is located on the left side of the U-shaped open slot 204; a positioning bolt 205 is arranged in the circular groove, an adjusting nut is connected to the positioning bolt 205 through threads, and a cuboid I is connected to the positioning bolt 205 in a sliding mode through a U-shaped open slot 204.
The limiting device main body is a limiting plate, and the limiting plate is inserted between the vertical groove 203 and the vertical groove I.
The transmission power mechanism is a conveyor belt device, a driving wheel of the conveyor belt device is arranged between the front side plate 103 and the rear side plate 102, a rotating shaft of the servo motor 206 penetrates through the circular through hole and then is fixedly connected with the driving wheel, and a driven wheel of the conveyor belt device is connected in the circular groove II and the circular groove III through pin shafts.
The monitoring area part comprises a righting mechanism and a measuring mechanism;
the main body of the shell of the righting mechanism is a cuboid hollow container 301, a rectangular through hole I302 is arranged on the front side plate of the cuboid hollow container 301, the rectangular through hole I302 is connected with a transparent observation plate through a hinge, a rectangular through hole II 303 is arranged on the left side plate of the cuboid hollow container 301, a dustproof plate is connected on the rectangular through hole II 303 through a hinge, a rectangular through hole III 304 is arranged on the right side plate of the cuboid hollow container 301, a dustproof plate I is connected on the rectangular through hole III 304 through a hinge, four convex columns 305 are arranged on the lower bottom plate of the cuboid hollow container 301, and the lower bottom plate of the cuboid hollow container 301 is in spring connection with the base 101;
the righting mechanism comprises a first conveyor belt device, a righting strip and a limiting device.
The driving wheel of the first conveyor belt device and the driven wheel of the first conveyor belt device are connected into the cuboid hollow container 301 through connecting frame pin shafts, the driving wheel of the first conveyor belt device and the driven wheel of the first conveyor belt device are H-shaped connecting wheels 306, each H-shaped connecting wheel 306 is composed of two connecting wheels and an axle center column, the connecting wheels are respectively arranged at two ends of the axle center column, the axle center column of the driving wheel of the first conveyor belt device is fixedly connected with a rotating shaft of a first servo motor 309, and the first servo motor 309 is arranged into the cuboid hollow container 301 through a connecting frame; the first conveyor belt device is composed of two base belts 307 and a transparent belt 308, the two base belts 307 are located on the connecting wheel, and the transparent belt 308 is fixedly connected with the base belts 307.
The correcting strip comprises two parabolic strips 310, one end of each parabolic strip 310 is fixedly connected with a control strip 311, a long strip-shaped through hole I is formed in each control strip 311, a control column is arranged in the cuboid hollow container 301, a positioning bolt I is arranged on each control column, and the control strips 311 are inserted into the positioning bolts I; two parabolic slats 310 are distributed in an "eight" pattern on the conveyor belt of the first conveyor means.
The limiting device comprises a push rod motor 312 and a limiting block 313, the push rod motor 312 is arranged on the inner wall of the upper bottom plate of the cuboid hollow container 301, the movable end of the push rod motor 312 is fixedly connected with the limiting block 313, and the limiting block 313 is positioned on the right side of the parabolic plate strip 310.
The measuring mechanism comprises a vertical direction detecting device, a horizontal direction detecting device and a magnetic flux detecting device.
The vertical direction detection device comprises a miniature camera 316, a push rod motor seven 314, an L-shaped limiting rod 315 and a pressure sensor; a micro camera 316 is arranged on the inner wall of the upper bottom plate of the cuboid hollow container 301 through a connecting rod, and the micro camera 316 is arranged in the middle of the first conveyor belt device through a connecting frame; the push rod motor seven 314 is arranged on the inner wall of the upper bottom plate of the cuboid hollow container 301, the movable end of the push rod motor seven 314 is provided with an L-shaped limiting rod 315, and the other end of the L-shaped limiting rod 315 is provided with a pressure sensor.
The horizontal direction detection device comprises a first miniature camera 318, a first push rod motor 317, a second push rod motor, a U-shaped observation container 319 and a first pressure sensor; the first push rod motor 317 is arranged on the inner wall of the upper bottom plate of the cuboid hollow container 301, the movable end of the first push rod motor 317 is fixedly connected with a limiting rod, and the lower end of the left side wall of the limiting rod is provided with a first pressure sensor; a push rod motor II is arranged on the inner wall of the rear side plate of the cuboid hollow container 301, and a U-shaped observation container 319 is arranged at the movable end of the push rod motor II; two circular through holes IV are formed in the inner side wall of the U-shaped observation container 319, the miniature camera 318 is arranged in the U-shaped observation container 319, and a probe of the miniature camera 318 is located in the circular through holes IV.
The magnetic flux detection device comprises a third push rod motor 320 and a magnetic flux sensor 321; the third push rod motor 320 is arranged on the inner wall of the upper bottom plate of the cuboid hollow container 301, and the movable end of the third push rod motor 320 is fixedly connected with a limiting rod; the magnetic flux sensor 321 is arranged in the middle of the conveyor belt device through a connecting frame; a display screen 322 is disposed on the outer sidewall of the rectangular container 401.
The screening area portion includes a screening mechanism and a collection mechanism.
The screening mechanism main part is a rectangular container 401, and rectangular container 401 left side board top sets up a rectangle open slot 403, and rectangular container 401 rear side board top sets up two rectangle open slots 402, and rectangular container 401 right side board top sets up a rectangle open slot two 404.
The screening mechanism comprises two push rod motors IV 405, a reversed Y-shaped limiting rod 406, an infrared obstacle avoidance sensor, a conveyor belt device II and a microprocessor; a driving wheel of the second conveyor belt device and a driven wheel of the second conveyor belt device are connected in the rectangular container 401 through a connecting frame pin shaft, a push rod motor IV 405 is arranged on the rectangular container 401 through a connecting frame, a movable end of the push rod motor IV 405 is provided with a limiting rod 406 in a shape like the Chinese character 'bo' through a connecting column, the limiting rod 406 in the shape like the Chinese character 'bo' is matched with the rectangular open slot I402, and the infrared obstacle avoidance sensor is arranged on the limiting rod 406 in the shape like the Chinese character 'bo'; the microprocessor is disposed within the rectangular container 401.
The collecting mechanism comprises shaping rods 407 and flexible curtains 408, wherein a flexible curtain 408 is arranged between the two shaping rods 407, and the width of the flexible curtain 408 is larger than the distance between the shaping rods 407.
The auxiliary connecting bridge is characterized in that an n-shaped plate 501 is arranged at the bottom of the auxiliary connecting bridge, four positioning bolts are arranged on the n-shaped plate 501, two strip-shaped through holes 503 are arranged on an L-shaped plate 502, the two L-shaped plates 502 are fixedly connected to the n-shaped plate 501 through the strip-shaped through holes 503 and the positioning bolts, and the two L-shaped plates 502 are oppositely arranged to form through grooves (the L-shaped plate 502 can adjust the distance between the through grooves by adjusting the positions of the strip-shaped through holes 503 and the positioning bolts); two ends of an auxiliary connecting bridge are respectively detachably connected to the positioning connecting mechanism and the righting mechanism; two ends of an auxiliary connecting bridge are respectively detachably connected to the righting mechanism; an auxiliary connecting bridge is arranged on the rectangular open slot II 404 of the screening mechanism.
A pulse switch is disposed on the rectangular container 401 at one side of the display screen 322.
The push rod motor 312, the servo motor I309, the miniature camera head I318, the push rod motor I317, the push rod motor II, the pressure sensor I, the magnetic flux sensor 321, the miniature camera head 316, the push rod motor III 314, the push rod motor III 320, the magnetic flux sensor 321, the infrared obstacle avoidance sensor, the push rod motor IV 405, the pulse switch and the microprocessor are electrically connected.
The working principle and the using method are as follows:
presetting: according to the size of the magnetic tile (or magnetic blank) to be screened, the distance between the limiting strip 201 and the movable limiting strip 202 is adjusted, and meanwhile, the distance between the limiting devices is adjusted.
Connecting part of inlets of the area to be detected with a magnetic shoe polishing area, a magnetic shoe feeding machine area or a manual feeding area according to requirements (the inlets can be adjusted through an auxiliary connecting bridge); and the corresponding collection frame is placed below the collection mechanism.
Magnetic shoes (or magnetic blanks) to be screened enter a part to be detected, the magnetic shoes (or magnetic blanks) enter a righting monitoring station in batches under the rotation of a servo motor 206, after passing through a righting strip and a limiting device, the magnetic shoes (or magnetic blanks) are positioned on a middle transparent belt 308, a servo motor I309 rotates in sequence by a specified angle (determined according to the size of the magnetic shoes or magnetic blanks and the outer diameter of a driving wheel), a push rod motor 312 drives a limiting block 313 to reciprocate in sequence (the limiting block 313 moves downwards and hovers at the specified position for a period of time t, the time t is the time taken by the servo motor I309 to rotate by the specified angle, then the limiting block 313 resets and hovers at the specified position for the period of; the pressure sensor of the "L" shaped restraint bar 315 detects pressure; the signals are output to a microprocessor, the microprocessor outputs the signals to a push rod motor seven 314, the push rod motor seven 314 moves upwards, and the upper and lower miniature cameras 316 transmit the signals to a display screen 322 after passing through the microprocessor; then the microprocessor outputs a signal to a first servo motor 309, the first servo motor 309 rotates, and when a first pressure sensor on the limiting rod detects pressure; and a signal is output to the microprocessor, the microprocessor outputs a signal to the first push rod motor 317 and the second push rod motor, the first push rod motor 317 moves upwards, the second push rod motor moves forwards, the first miniature camera 318 in the U-shaped observation container 319 images the magnetic shoe, and the signal of the first miniature camera 318 is imaged on the display screen 322 after passing through the microprocessor.
Before this stage, a pulse switch can be pressed to assist judgment (defective product pressing); it will enter the collecting mechanism of the screening area portion corresponding to the defective product.
The microprocessor compares the measured data signal with a preset value, if the measured data signal is not matched with the preset value, a corresponding signal is output to the push rod motor four 405 and the limiting rod 406 in the shape of the Chinese character 'bo', the push rod motor four 405 of the flaw channel moves forwards, when the corresponding infrared obstacle avoidance sensor detects the corresponding magnetic shoe (or magnetic blank), the microprocessor outputs a signal to the push rod motor four 405, and the push rod motor four 405 pushes the defect products which move forwards into the corresponding rectangular open slot two 404 again.
If the measured data signal is compared with the preset value by the microprocessor and judged to be in accordance with the preset value, the operation is carried out corresponding to the four push rod motors 405 and the limiting rods 406 in the shape of the Chinese character 'bo'.
In addition, the magnetic flux detection device can detect whether the magnetic flux is magnetized (or reaches the standard), and defective products, non-magnetized qualified products and qualified products are classified through the outlet at the right end.
Embodiment 2, on the basis of embodiment 1, the conveyor belt device I, the conveyor belt device II and the auxiliary connecting bridge are replaced by an integrated conveyor belt device IV; the detection flow is smoother, and the structure can be further simplified.
In embodiment 3, on the basis of embodiment 1, counters are additionally arranged on the second rectangular open slot 404 and the second rectangular open slot 403, and a voice module and a speaker are additionally arranged, wherein the voice module is electrically connected with the speaker, the counters and the microprocessor; the user can conveniently and quickly know the data (qualification rate, rejection rate and the like) of the product.
Above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the design of the present invention, equivalent replacement or change should be covered within the protection scope of the present invention.
The utility model discloses the part that does not relate to all adopts prior art to realize.
Claims (8)
1. The utility model provides an intelligence magnetic shoe sieving mechanism which characterized in that: the device comprises a main body frame, a part to be detected, a monitoring area part, a screening area part and an auxiliary connecting bridge;
the monitoring area part comprises a righting mechanism and a measuring mechanism;
the righting mechanism comprises a first conveyor belt device, a righting strip and a limiting device;
the measuring mechanism comprises a vertical direction detecting device, a horizontal direction detecting device and a magnetic flux detecting device;
the vertical direction detection device comprises a miniature camera, a push rod motor seven, an L-shaped limiting rod and a pressure sensor; a miniature camera is arranged on the inner wall of the hollow container through a connecting rod, and a miniature camera is arranged in the middle of the first conveying belt device through a connecting frame; the push rod motor seven is arranged on the inner wall of the hollow container, an L-shaped limiting rod is arranged at the movable end of the push rod motor seven, and a pressure sensor is arranged at the other end of the L-shaped limiting rod;
the horizontal direction detection device comprises a first miniature camera, a first push rod motor, a second push rod motor, a U-shaped observation container and a first pressure sensor; the first push rod motor is arranged on the inner wall of the hollow container, a movable end of the first push rod motor is fixedly connected with a limiting rod, and a first pressure sensor is arranged at the lower end of the left side wall of the limiting rod; a push rod motor II is arranged on the inner wall of the hollow container, and a U-shaped observation container is arranged at the movable end of the push rod motor II; two circular through holes IV are formed in the inner side wall of the U-shaped observation container, the first miniature camera is arranged in the U-shaped observation container, and a probe of the first miniature camera is positioned in the circular through holes IV;
the magnetic flux detection device comprises a third push rod motor and a magnetic flux sensor; the third push rod motor is arranged on the inner wall of the hollow container, and the movable end of the third push rod motor is fixedly connected with a limiting rod; the magnetic flux sensor is arranged in the middle of the first conveyor belt device through the connecting frame; a display screen is arranged on the outer side wall of the container;
the part to be detected comprises a positioning connecting mechanism and a transmission power mechanism; the transmission power mechanism is a belt conveying device;
the screening area part comprises a screening mechanism and a collecting mechanism; the power part of the screening mechanism is a second conveyor belt device.
2. The intelligent magnetic shoe screening device of claim 1, wherein:
the driving wheel of the first conveying belt device and the driven wheel of the first conveying belt device are connected into the hollow container through connecting frame pin shafts, the driving wheel of the first conveying belt device and the driven wheel of the first conveying belt device are H-shaped connecting wheels, each H-shaped connecting wheel is composed of two connecting wheels and an axis column, the connecting wheels are respectively arranged at two ends of the axis column, the axis column of the driving wheel of the first conveying belt device is fixedly connected with a rotating shaft of the first servo motor, and the first servo motor is arranged in the hollow container through a connecting frame; the conveyor belt of the conveyor belt device I is composed of two basic belts and a transparent belt, the two basic belts are positioned on the connecting wheel, and the transparent belt is fixedly connected with the basic belts;
the correcting strip comprises two parabolic strips, one end of each parabolic strip is fixedly connected with a control strip, a long strip-shaped through hole I is formed in the control strip, a control column is arranged in the hollow container, a positioning bolt I is arranged on the control column, and the control strip is inserted into the positioning bolt I; the two parabolic battens are distributed on a conveyor belt of the first conveyor belt device in a splayed shape;
the limiting device comprises a push rod motor and a limiting block, the push rod motor is arranged on the inner wall of the hollow container, the movable end of the push rod motor is fixedly connected with the limiting block, and the limiting block is located on the right side of the parabolic plate strip.
3. The intelligent magnetic shoe screening device of claim 1, wherein:
the positioning connecting mechanism comprises a positioning device and a limiting device;
the positioning device comprises a limiting strip and a movable limiting strip;
the limiting strip is arranged at the upper end of the trapezoidal plate and is a cuboid, an L-shaped open slot is formed in the cuboid, a vertical slot is formed in the cuboid, and the vertical slot is located on the left side of the L-shaped open slot; the movable limiting strip is a first cuboid, a plurality of U-shaped open slots are formed in the front side wall of the first cuboid, an arc-shaped open slot is formed in the rear side wall of the first cuboid, a first vertical slot is formed in the first cuboid, and the first vertical slot is located on the left side of the U-shaped open slot; a positioning bolt is arranged in the circular groove, an adjusting nut is connected to the positioning bolt through threads, and the cuboid I is connected to the positioning bolt in a sliding mode through a U-shaped open slot;
the limiting device main body is a limiting plate, and the limiting plate is inserted between the vertical groove and the first vertical groove;
the driving wheel of the conveyer belt device is arranged between the front side plate and the rear side plate, and the rotating shaft of the servo motor is fixedly connected with the driving wheel.
4. The intelligent magnetic shoe screening device of claim 1, wherein:
the screening mechanism comprises two push rod motors, a limiting rod shaped like a Chinese character 'bo', an infrared obstacle avoidance sensor and a microprocessor;
the collection mechanism includes a shaping rod and a flexible curtain.
5. The intelligent magnetic shoe screening device of claim 1, wherein: two ends of the auxiliary connecting bridge are detachably connected to the positioning connecting mechanism and the righting mechanism respectively; two ends of an auxiliary connecting bridge are respectively detachably connected to the righting mechanism; an auxiliary connecting bridge is arranged on the screening mechanism, an n-shaped plate is arranged at the bottom of the auxiliary connecting bridge, four positioning bolts are arranged on the n-shaped plate, two strip-shaped through holes are arranged on the L-shaped plate, the two L-shaped plates are fixedly connected to the n-shaped plate through the strip-shaped through holes and the positioning bolts, and the two L-shaped plates are oppositely arranged to form a through groove.
6. The intelligent magnetic shoe screening device of claim 1, wherein: the main body frame comprises a base and side plates; the base is a cuboid frame;
the side plates comprise a front side plate, a rear side plate and a right side plate; the front side plate is a trapezoidal plate I, and the rear side plate is a trapezoidal plate;
the main body of the shell of the righting mechanism is a hollow container, a first through hole is formed in the front side plate of the hollow container, the first through hole is connected with an observation plate through a hinge, four convex columns are arranged on the lower bottom plate of the cuboid hollow container, and the lower bottom plate of the hollow container is connected with a base through a spring;
and the pulse switch is arranged on the rectangular container and is positioned on one side of the display screen.
7. The intelligent magnetic shoe screening device of claim 1, wherein: and replacing the conveyor belt device to be conveyed, the conveyor belt device I, the conveyor belt device II and the auxiliary connecting bridge by the integrated conveyor belt device IV.
8. The intelligent magnetic shoe screening device of claim 1, wherein: and the counters are additionally arranged on the second rectangular open slot and the second rectangular open slot, and the voice module and the loudspeaker are additionally arranged and electrically connected with the counter and the microprocessor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021081490.XU CN212442131U (en) | 2020-06-12 | 2020-06-12 | Intelligence magnetic shoe sieving mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021081490.XU CN212442131U (en) | 2020-06-12 | 2020-06-12 | Intelligence magnetic shoe sieving mechanism |
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| Publication Number | Publication Date |
|---|---|
| CN212442131U true CN212442131U (en) | 2021-02-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021081490.XU Expired - Fee Related CN212442131U (en) | 2020-06-12 | 2020-06-12 | Intelligence magnetic shoe sieving mechanism |
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| CN (1) | CN212442131U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113452458A (en) * | 2021-07-19 | 2021-09-28 | 芜湖安博电子有限公司 | Intelligent detection device suitable for signal emitter and application method thereof |
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2020
- 2020-06-12 CN CN202021081490.XU patent/CN212442131U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113452458A (en) * | 2021-07-19 | 2021-09-28 | 芜湖安博电子有限公司 | Intelligent detection device suitable for signal emitter and application method thereof |
| CN113452458B (en) * | 2021-07-19 | 2023-06-30 | 芜湖安博电子有限公司 | Intelligent detection device suitable for signal transmitter and application method thereof |
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Granted publication date: 20210202 |