CN212354654U - Automatic equipment for film tearing and covering - Google Patents
Automatic equipment for film tearing and covering Download PDFInfo
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- CN212354654U CN212354654U CN202020875620.0U CN202020875620U CN212354654U CN 212354654 U CN212354654 U CN 212354654U CN 202020875620 U CN202020875620 U CN 202020875620U CN 212354654 U CN212354654 U CN 212354654U
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- 230000007246 mechanism Effects 0.000 claims abstract description 273
- 238000000034 method Methods 0.000 claims abstract description 29
- 230000008569 process Effects 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims description 41
- 238000003825 pressing Methods 0.000 claims description 27
- 238000007599 discharging Methods 0.000 claims description 20
- 238000005520 cutting process Methods 0.000 claims description 12
- 238000007689 inspection Methods 0.000 claims description 12
- 239000002699 waste material Substances 0.000 claims description 10
- 210000000078 claw Anatomy 0.000 claims description 7
- 239000000428 dust Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 208000028659 discharge Diseases 0.000 description 12
- 230000009471 action Effects 0.000 description 6
- 239000002390 adhesive tape Substances 0.000 description 6
- 238000013459 approach Methods 0.000 description 5
- 238000010030 laminating Methods 0.000 description 3
- 239000007888 film coating Substances 0.000 description 2
- 238000009501 film coating Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000033001 locomotion Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012372 quality testing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Abstract
The utility model discloses a dyestripping mantle automation equipment, including board, feed arrangement, dyestripping device, mantle device and handling device, feed arrangement, dyestripping device, mantle device are the inline distribution, and handling device is located feed arrangement, dyestripping device, the common one side of mantle device. In the working process of the equipment, workpieces are input into the equipment at a feeding device, and the workpieces are conveyed to various functional devices by a conveying device, a first working mechanism, a second working mechanism and a third working mechanism share a first driving mechanism, the first working mechanism, the second working mechanism and the third working mechanism work synchronously, the second working mechanism can work in a film tearing device and a film covering device, the third working mechanism can work in the film covering device, and the first working mechanism can work in the feeding device and the film tearing device. The film tearing-film sleeving process of the equipment does not need manual participation, the product yield can be ensured, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of automatic production equipment, in particular to automatic equipment for film tearing and covering.
Background
After the charger plug is produced, a 'surface film' for protecting the appearance of the charger plug is arranged, and the 'surface film' needs to be torn off when the charger is packaged, and then a new 'film sleeve' is sleeved.
At present, the processes are finished manually, the manual operation efficiency is low, and secondary pollution is easily caused in the turnover of the manual operation process, so that the yield is reduced.
Disclosure of Invention
According to one aspect of the invention, the film tearing and sleeving automation equipment comprises a machine table, a feeding device, a film tearing device, a film sleeving device and a conveying device, wherein the feeding device, the film tearing device, the film sleeving device and the conveying device are arranged on the end face of the machine table, the feeding device, the film tearing device and the film sleeving device are linearly arranged and distributed, the conveying device is positioned on one side of the feeding device, the film tearing device and the film sleeving device, the conveying device comprises a first driving mechanism, a first working mechanism, a second working mechanism and a third working mechanism, and the first working mechanism, the second working mechanism and the third working mechanism are linearly arranged on the driving end of the first driving mechanism;
the feeding device is configured to arrange and input the workpieces into the equipment;
the film tearing apparatus is configured to remove a "pellicle" of the workpiece;
the film sleeving device is configured to sleeve a film sleeve on the workpiece;
the conveying device is configured to convey the workpiece and process the workpiece in cooperation with each device.
The invention provides an automatic device capable of tearing and covering a film on a workpiece, wherein in the working process of the device, the workpiece is input into the device at a feeding device, and the workpiece is conveyed to each functional device by a conveying device, wherein the conveying device is driven by a first driving mechanism to move, the first working mechanism, a second working mechanism and a third working mechanism share one first driving mechanism, the first working mechanism, the second working mechanism and the third working mechanism work synchronously, the second working mechanism can work in the film tearing device and the film covering device, the third working mechanism can work in the film covering device, and the first working mechanism can work in the feeding device and the film tearing device. The film tearing-film sleeving process of the equipment does not need manual participation, the product yield can be ensured, and the production efficiency is improved.
In some embodiments, the first working mechanism includes a first mounting vertical plate, a first driving member, a first rotating cylinder, and a first clamping jaw, the first driving member is disposed on the first mounting vertical plate, the first rotating cylinder is disposed at the driving end of the first driving member, and the first clamping jaw is disposed at the driving end of the first rotating cylinder. The first working mechanism is provided with;
the second working mechanism comprises a second mounting vertical plate, a first driving motor, a rotating shaft and a second clamping jaw, the second clamping jaw is arranged on the second mounting vertical plate through the rotating shaft, and the first driving motor is in driving connection with the rotating shaft;
the third working mechanism comprises a second driving motor, a screw rod sliding module and a third clamping jaw, the third clamping jaw is arranged at the driving end of the screw rod sliding module, and the second driving motor is in driving connection with the screw rod sliding module.
Therefore, the first working mechanism is responsible for carrying the workpieces in the feeding device into the film tearing device; the second working mechanism is used for tearing off the surface film of the workpiece in cooperation with the film tearing device and conveying the surface film to the film sleeving device; the third working mechanism is used for matching with the film sleeving device to sleeve the film sleeve on the workpiece.
In some embodiments, the film tearing device comprises a first fixed vertical plate, a belt pressing mechanism and a material passing mechanism, wherein the material passing mechanism is arranged on the first fixed vertical plate, and the belt pressing mechanism is arranged on the first fixed vertical plate and is positioned above the working end of the material passing mechanism; the belt pressing mechanism comprises a second driving piece and a material pressing block, and the material pressing block is arranged at the driving end of the second driving piece.
Therefore, in the process of tearing the film of the workpiece, the second working mechanism is responsible for matching with the film tearing device to tear off the 'surface film' of the workpiece, the workpiece is positioned in the driving end of the second working mechanism, and the second driving piece of the belt pressing mechanism drives the material pressing block to press downwards, so that the adhesive tape output by the material passing mechanism is adhered to the 'surface film' of the workpiece; the workpiece is positioned in the second clamping jaw of the second working mechanism, the first driving motor drives the rotating shaft to rotate to drive the second clamping jaw to rotate, the workpiece rotates, and the adhesive tape is adhered to remove all 'surface films' on the workpiece, so that the film tearing function is realized.
In some embodiments, the film tearing device further comprises a first positioning mechanism, and the first positioning mechanism is arranged on the first fixed vertical plate and is positioned below the belt pressing mechanism; the first positioning mechanism comprises a third driving piece, a first lifting support, a first limiting plate and a positioning sucker, the first lifting support is arranged at the driving end of the third driving piece, the first limiting plate is arranged on the end face of the first lifting support, and the positioning sucker is arranged on the first lifting support and located on one side of the first limiting plate.
From this, before the tear film process of work piece begins, first operating mechanism fixes a position work piece input first positioning mechanism, can guarantee that the tear film process can be more accurate.
In some embodiments, the film covering device comprises a film covering feeding mechanism and a clamping and cutting mechanism, wherein the output end of the film covering feeding mechanism is matched with the working end of the clamping and cutting mechanism; the film covering feeding mechanism comprises a film covering platform, a material conveying assembly, a film conveying manipulator and a film covering mold, wherein the material conveying assembly is arranged at the rear end of the film covering platform, the film conveying manipulator is arranged above the film covering platform, and the film covering mold is movably arranged on the end surface of the film covering platform; the clamping and cutting mechanism comprises a cutter assembly and a clamping assembly, the clamping assembly is arranged at the front end of the film covering platform, the cutter assembly is arranged between the clamping assembly and the film covering platform, and the film feeding mechanical arm can drive the film covering mold to enter the driving end of the clamping assembly.
Therefore, in the working process of the film covering device, a workpiece is input into the film covering device through the second working mechanism, the film feeding mechanical arm sends the film cover and the film covering mold to the clamping assembly, the third working mechanism is in charge of matching with the film covering device to cover the film cover to the workpiece, the third clamping jaw clamps the workpiece tightly, the second driving motor drives the screw rod sliding module to enable the third clamping jaw to slide, the workpiece is input into the film cover on the clamping assembly and is ejected out of the film covering mold, the clamping assembly works to clamp the workpiece and the film cover tightly, and the cutter assembly cuts off the film cover.
In some embodiments, the film covering device further includes a second positioning mechanism, the second positioning mechanism is disposed at one end of the clamping and cutting mechanism, which is far away from the film covering and feeding mechanism, the second positioning mechanism includes a sixth driving element, a sixth clamping jaw, a second positioning claw disc, a seventh driving element and a second limiting plate, the sixth clamping jaw is disposed at the driving end of the sixth driving element, the second positioning claw disc is disposed at the driving end of the sixth clamping jaw, the seventh driving element is disposed at the driving end of the sixth driving element and is located below the sixth clamping jaw, a lug is disposed on one side of the second positioning claw disc, and the second limiting plate is disposed at the driving end of the seventh driving element.
Therefore, before the film covering process of the workpiece is started, the second working mechanism inputs the workpiece into the second positioning mechanism for positioning, and the film covering process can be more accurate.
In some embodiments, the film covering device further includes a film covering fixing mechanism, the film covering fixing mechanism is disposed above the clamping assembly, the film covering fixing mechanism includes an eighth driving element, a ninth driving element and a fixing suction disc, the eighth driving element is fixedly disposed, the ninth driving element is disposed at the driving end of the eighth driving element, the ninth driving element and the eighth driving element are distributed perpendicular to each other, and the fixing suction disc is disposed at the driving end of the ninth driving element.
Therefore, the film covering and fixing mechanism can ensure that the opening end of the film cover is in an open state, so that a workpiece can smoothly enter the film cover.
In some embodiments, the film tearing and covering automation equipment further comprises a discharging device, the discharging device is arranged on the machine table and located on one side, away from the film tearing device, of the film covering device, the discharging device comprises a portal frame, a second driving mechanism, a third driving mechanism, a plurality of tenth driving pieces and a seventh clamping jaw, the second driving mechanism is arranged on the portal frame, the third driving mechanism is arranged at the driving end of the second driving mechanism, the plurality of tenth driving pieces are in driving connection and are arranged at the driving end of the third driving mechanism, and the seventh clamping jaw is arranged at the driving end of the tenth driving piece away from the third driving mechanism.
Therefore, the discharging device can discharge the workpiece which is subjected to the film covering process on the film covering device.
In some embodiments, the film tearing device comprises a quality inspection mechanism, and the quality inspection mechanism is arranged above the working end of the film covering device; the quality inspection mechanism comprises an eleventh driving piece and a detector, and the detector is arranged at the driving end of the eleventh driving piece; the machine table is provided with a waste discharge slideway, and the waste discharge slideway is positioned below the discharging device.
From this, quality testing mechanism can detect whether "pellicle" on the work piece tears completely, moves to waste product discharge slide by discharging device and carries out discharge treatment not tearing.
In some embodiments, the feeding device includes two symmetrically distributed position-limiting strips of the conveying belt, the dust-removing mechanism and the position-limiting mechanism, the end of the conveying belt is disposed on the baffle, the two position-limiting strips are disposed on the front side and the rear side of the conveying belt, the end of the position-limiting strip close to the conveying device is provided with an opening, and the dust-removing mechanism and the position-limiting mechanism are both disposed on the end surface of one of the position-limiting strips.
From this, the work piece receives under the effect of two spacing strips to arrange at the conveyer belt to handle through dust removal mechanism, stop gear, guarantee feeding efficiency, quality.
The invention has the following beneficial effects: the equipment replaces the traditional manual operation with automation, the film tearing-film sleeving process of the equipment does not need manual participation, the product yield can be ensured, and the production efficiency is improved. In addition, the equipment is provided with functional mechanisms for detection, positioning and the like, so that the equipment can accurately work, and the yield of the equipment is ensured.
Drawings
Fig. 1 is a schematic perspective view of an automated apparatus for film tearing and covering according to an embodiment of the present invention.
Fig. 2 is a schematic perspective view of another angle of the automated equipment for tearing and covering film shown in fig. 1.
Fig. 3 is a schematic top view of the automated film tearing and covering apparatus shown in fig. 1.
Fig. 4 is a schematic perspective view of a feeding device in the automated equipment for film tearing and covering shown in fig. 1.
Fig. 5 is a schematic perspective view of a handling device in the automated equipment for film tearing and covering shown in fig. 1.
Fig. 6 is a schematic perspective view of a film tearing device in the automatic film tearing and covering equipment shown in fig. 1.
Fig. 7 is a front view of the film tearing device shown in fig. 6.
Fig. 8 is a schematic perspective view of a film covering device in the automatic film tearing and covering device shown in fig. 1.
Fig. 9 is a schematic front view of the film covering device shown in fig. 8.
Fig. 10 is an exploded perspective view of the film covering device shown in fig. 8.
Fig. 11 is a schematic perspective view of a discharging device in the automated equipment for film tearing and covering shown in fig. 1.
Reference numbers in the figures: 0-machine table, 01-waste discharge slideway, 1-feeding device, 11-conveying belt, 12-dedusting mechanism, 13-limiting mechanism, 14-limiting strip, 15-baffle, 2-film tearing device, 21-first fixed vertical plate, 22-belt pressing mechanism, 221-second driving piece, 222-material pressing block, 23-material passing mechanism, 231-first material discharging component, 232-material receiving component and 233-roller component; 24-a first positioning mechanism, 241-a third driving member, 242-a first lifting support, 243-a first limiting plate, 244-a positioning sucker, 25-a quality inspection mechanism, 251-an eleventh driving member, 255-a detector, 3-a film covering device, 31-a film covering feeding mechanism, 311-a film covering platform, 312-a material conveying assembly, 3121-a discharger, 3122-a roller shaft, 313-a film conveying mechanical arm, 3131-a fourth driving member, 3132-a fourth air clamp, 314-a film covering mould, 315-a second fixed vertical plate, 32-a clamping and cutting mechanism, 321-a cutter assembly, 3211-a second rotary cylinder, 3212-a cutter, 322-a clamping assembly, 3221-a fifth driving member, 3222-a fifth air clamp, 3223-a first positioning claw disc, 3221-a fifth driving member, 3222-a fifth air clamp, 3223-a second positioning sucker, 33-a second positioning mechanism, 331-a sixth driving element, 332-a sixth air clamp, 333-a second positioning claw disc, 334-a seventh driving element, 335-a second limiting plate, 336-a lug, 34-a film covering fixing mechanism, 341-an eighth driving element, 342-a ninth driving element, 343-a fixed sucker, 4-a conveying device, 41-a first driving mechanism, 42-a first working mechanism, 421-a first mounting vertical plate, 422-a first driving element, 423-a first rotating cylinder, 424-a first air clamp, 43-a second working mechanism, 431-a second mounting vertical plate, 432-a first driving motor, 433-a rotating shaft, 434-a second air clamp, 44-a third working mechanism, 441-a second driving motor, 442-a screw rod sliding module, 443-a third air clamp, 5-a discharging device, 51-a portal frame, 52-a second driving mechanism, 53-a third driving mechanism, 54-a tenth driving member and 55-a seventh air clamp.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Fig. 1-3 schematically show an automated equipment for film tearing and film covering according to an embodiment of the present invention, which includes a machine table 0, a feeding device 1, a film tearing device 2, a film covering device 3, and a conveying device 4, wherein the feeding device 1, the film tearing device 2, the film covering device 3, and the conveying device 4 are all disposed on an end surface of the machine table 0, the feeding device 1, the film tearing device 2, and the film covering device 3 are sequentially linearly arranged from left to right, the conveying device 4 is located on a common side of the feeding device 1, the film tearing device 2, and the film covering device 3, the conveying device 4 includes a first driving mechanism 41, a first working mechanism 42, a second working mechanism 43, and a third working mechanism 44, and the first working mechanism 42, the second working mechanism 43, and the third working mechanism 44 are linearly arranged on a driving end of the first driving mechanism 41;
the feeding device 1 is configured to arrange and input the workpieces into the apparatus;
the film tearing apparatus 2 is configured to remove a "pellicle" of the workpiece;
the film covering device 3 is configured to cover the film covering on the workpiece;
the conveying device 4 is configured to convey the workpiece and process the workpiece in accordance with each device.
The invention provides an automatic device capable of tearing and laminating a film on a workpiece, wherein the workpiece is input into the device at a feeding device 1 and conveyed to each functional device by a conveying device 4 in the working process of the device, wherein the conveying device 4 is driven by a first driving mechanism 41 to move, the first working mechanism 42, a second working mechanism 43 and a third working mechanism 44 share one first driving mechanism 41, the first working mechanism 42, the second working mechanism 43 and the third working mechanism 44 work synchronously, the second working mechanism 43 can work in a film tearing device 2 and a film laminating device 3, the third working mechanism 44 can work in a film laminating device 3, and the first working mechanism 42 can work in the feeding device 1 and the film tearing device 2. The film tearing-film sleeving process of the equipment does not need manual participation, the product yield can be ensured, and the production efficiency is improved.
Referring to fig. 4, the first working mechanism 42 includes a first mounting vertical plate 421, a first driving element 422, a first rotating cylinder 423 and a first clamping jaw 424, the first driving element 422 is disposed on the first mounting vertical plate 421, the first rotating cylinder 423 is disposed at a driving end of the first driving element 422, and the first clamping jaw 424 is disposed at a driving end of the first rotating cylinder 423.
Referring to fig. 4, the second working mechanism 43 includes a second mounting upright plate 431, a first driving motor 432, a rotating shaft 433, and a second clamping jaw 434, the second clamping jaw 434 is disposed on the second mounting upright plate 431 through the rotating shaft 433, and the first driving motor 432 is drivingly connected to the rotating shaft 433.
Referring to fig. 4, the third operating mechanism 44 includes a second driving motor 441, a screw sliding module 442, and a third clamping jaw 443, the third clamping jaw 443 is disposed at a driving end of the screw sliding module 442, and the second driving motor 441 is drivingly connected to the screw sliding module 442.
The first working mechanism 42 is responsible for conveying the workpieces in the feeding device 1 to the film tearing device 2; the second working mechanism 43 is responsible for tearing off the 'surface film' of the workpiece in cooperation with the film tearing device 2 and transporting the 'surface film' into the film covering device 3; the third working mechanism 44 is responsible for matching the film covering device 3 to cover the film covering on the workpiece.
With reference to fig. 6-7, the film tearing device 2 includes a first fixed vertical plate 21, a belt pressing mechanism 22 and a material passing mechanism 23, the material passing mechanism 23 is disposed on the first fixed vertical plate 21, and the belt pressing mechanism 22 is disposed on the first fixed vertical plate 21 and located above the working end of the material passing mechanism 23; the belt pressing mechanism 22 includes a second driving member 221 and a material pressing block 222, and the material pressing block 222 is arranged at the driving end of the second driving member 221.
The material passing mechanism 23 comprises a first material placing component 231, a material receiving component 232 and a plurality of roller shafts 3122 components 233, and the first material placing component 231, the material receiving component 232 and the plurality of roller shafts 3122 components 233 are all arranged on the installation vertical plate.
In the process of tearing the film of the workpiece, the second working mechanism 43 is responsible for cooperating with the film tearing device 2 to tear off the 'surface film' of the workpiece, the workpiece is located in the driving end of the second working mechanism 43, the second driving piece 221 of the belt pressing mechanism 22 drives the material pressing block 222 to press downwards, so that the adhesive tape output by the material passing mechanism 23 is adhered to the 'surface film' of the workpiece; the workpiece is located in the second clamping jaw 434 of the second working mechanism 43, the first driving motor 432 drives the rotating shaft to rotate to drive the second clamping jaw 434 to rotate, the workpiece rotates, and the adhesive tape adheres all 'surface films' on the workpiece, so that the film tearing function is realized.
With reference to fig. 6-7, the film tearing device 2 further includes a first positioning mechanism 24, and the first positioning mechanism 24 is disposed on the first fixed vertical plate 21 and below the belt pressing mechanism 22; the first positioning mechanism 24 includes a third driving member 241, a first lifting support 242, a first limiting plate 243 and a positioning suction cup 244, the first lifting support 242 is disposed at the driving end of the third driving member 241, the first limiting plate 243 is disposed on the end surface of the first lifting support 242, and the positioning suction cup 244 is disposed on the first lifting support 242 and is located on one side of the first limiting plate 243.
Before the film tearing process of the workpiece begins, the first working mechanism 42 inputs the workpiece into the first positioning mechanism 24 for positioning, and the film tearing process can be more accurate.
With reference to fig. 8-10, the film covering device 3 includes a film covering feeding mechanism 31 and a clamping and cutting mechanism 32, wherein the output end of the film covering feeding mechanism 31 is matched with the working end of the clamping and cutting mechanism 32; the film covering feeding mechanism 31 comprises a film covering platform 311, a material conveying assembly 312, a film conveying manipulator 313 and a film covering mold 314, wherein the material conveying assembly 312 is arranged at the rear end of the film covering platform 311, the film conveying manipulator 313 is arranged above the film covering platform 311, and the film covering mold 314 is movably arranged on the end surface of the film covering platform 311; the clamping and cutting mechanism 32 comprises a cutter assembly 321 and a clamping assembly 322, the clamping assembly 322 is arranged at the front end of the film covering platform 311, the cutter assembly 321 is arranged between the clamping assembly 322 and the film covering platform 311, and the film feeding manipulator 313 can drive the film covering mold 314 to enter the driving end of the clamping assembly 322.
In the working process of the film covering device 3, the second working mechanism 43 inputs a workpiece into the film covering device 3, the film feeding manipulator 313 sends the film covering mold 314 together with the film covering sleeve to the clamping assembly 322, the third working mechanism 44 is responsible for matching with the film covering device 3 to cover the film covering sleeve to the workpiece, the third clamping jaw 443 clamps the workpiece, the second driving motor 441 drives the screw rod sliding module 442 to slide the third clamping jaw 443, the workpiece is input into the film covering sleeve on the clamping assembly 322 and is ejected out of the film covering mold 314, the clamping assembly 322 works to clamp the workpiece together with the film covering sleeve, and the cutter assembly 321 cuts off the film covering sleeve.
With reference to fig. 8-10, the film covering feeding mechanism 31 further includes a second fixed vertical plate 315, and the film covering platform 311 is disposed on the second fixed vertical plate 315; the film feeding manipulator 313 comprises a fourth driving part 3131 and a fourth clamping jaw 3132, the fourth driving part 3131 is arranged on the fixed vertical plate and is positioned above the film covering platform 311, and the fourth clamping jaw 3132 is arranged at the driving end of the fourth driving part 3131; the material conveying assembly 312 comprises a material discharger 3121 and a plurality of roll shafts 3122, and the material discharger 3121 and the roll shafts 3122 are arranged on the fixed vertical plates.
With reference to fig. 8-10, the clamping assembly 322 includes a fifth driving member 3221, a fifth clamping jaw 3222, and a first positioning jaw disc 3223, the fifth clamping jaw 3222 is disposed at the driving end of the fifth driving member 3221, and the first positioning jaw disc 3223 is disposed at the driving end of the fifth clamping jaw 3222; the cutter assembly 321 includes a second rotary cylinder 3211 and a cutter 3212, and the cutter 3212 is disposed at a driving end of the second rotary cylinder 3211.
In the feeding process of the film covering feeding mechanism 31, the film covering is output from the emptying device 3121 and is sleeved outside the film covering die 314 after being pressed and guided by a plurality of roll shafts 3122; in the film feeding manipulator 313, the fourth clamping jaw 3132 clamps the "film sleeve" together with the film covering mold 314, and is driven by the fourth driving member 3131 to move, so that the "film sleeve" enters above the working end of the clamping assembly 322; the fifth driving member 3221 drives the fifth clamping jaw 3222 to ascend to approach the film covering mold 314, and the film covering mold 314 falls into the working end of the first positioning jaw disc 3223.
With reference to fig. 8 to 10, the film covering device 3 further includes a second positioning mechanism 33, the second positioning mechanism 33 is disposed at an end of the clamping and cutting mechanism 32 away from the film covering and feeding mechanism 31, the second positioning mechanism 33 includes a sixth driving element 331, a sixth clamping jaw 332, a second positioning jaw disc 333, a seventh driving element 334, and a second limiting plate 335, the sixth clamping jaw 332 is disposed at a driving end of the sixth driving element 331, the second positioning jaw disc 333 is disposed at a driving end of the sixth clamping jaw 332, the seventh driving element 334 is disposed at the driving end of the sixth driving element 331 and located below the sixth clamping jaw 332, a protruding piece 336 is disposed at one side of the second positioning jaw disc 333, and the second limiting plate 335 is disposed at the driving end of the seventh driving element 334.
Before the film covering process of the workpiece is started, the second working mechanism 43 inputs the workpiece into the second positioning mechanism 33 for positioning, so that the film covering process can be more accurate.
With reference to fig. 1 and 8-10, the film covering device 3 further includes a film covering fixing mechanism 34, the film covering fixing mechanism 34 is disposed above the clamping assembly 322, the film covering fixing mechanism 34 is disposed on the back of the first fixing vertical plate 21, the film covering fixing mechanism 34 includes an eighth driving member 341, a ninth driving member 342 and a fixing suction cup 343, the eighth driving member 341 is fixedly disposed, the ninth driving member 342 is disposed at the driving end of the eighth driving member 341, the ninth driving member 342 and the eighth driving member 341 are vertically distributed, and the fixing suction cup 343 is disposed at the driving end of the ninth driving member 342.
The film covering fixing mechanism 34 can ensure that the open end of the film covering is in an open state, so that the workpiece can smoothly enter the film covering.
With reference to fig. 1 and 11, the film tearing and covering automation equipment further includes a discharging device 5, the discharging device 5 is disposed on the machine platform 0 and located on one side of the film covering device 3 away from the film tearing device 2, the discharging device 5 includes a portal frame 51, a second driving mechanism 52, a third driving mechanism 53, a plurality of tenth driving members 54 and a seventh clamping jaw 55, the second driving mechanism 52 is disposed on the portal frame 51, the third driving mechanism 53 is disposed at the driving end of the second driving mechanism 52, the plurality of tenth driving members 54 are in driving connection and are disposed at the driving end of the third driving mechanism 53, and the seventh clamping jaw 55 is disposed at the driving end of the tenth driving member 54 away from the third driving mechanism 53.
The discharging device 5 can discharge the workpiece which is already subjected to the film coating process on the film coating device 3.
With reference to fig. 1, 6-7, the film tearing device 2 further comprises a quality inspection mechanism 25, and the quality inspection mechanism 25 is arranged above the working end of the film covering device 3; the quality inspection mechanism 25 comprises an eleventh driving member 251 and a detector 255, wherein the detector 255 is arranged at the driving end of the eleventh driving member 251; a waste discharge slideway 01 is arranged on the machine table 0, and the waste discharge slideway 01 is positioned below the discharging device 5.
The quality inspection mechanism 25 can detect whether the 'pellicle' on the workpiece is completely torn off, and the un-torn pellicle is moved to the waste discharge chute 01 by the discharge device 5 for discharge processing.
Referring to fig. 4, the feeding device 1 includes a conveying belt 11, a dust removing mechanism 12, and two symmetrically distributed position limiting strips 14 of a position limiting mechanism 13, a baffle 15 is disposed at the end of the conveying belt 11, the two position limiting strips 14 are disposed at the front and rear sides of the conveying belt 11, an opening is disposed at the end of the position limiting strip 14 close to the carrying device 4, and the dust removing mechanism 12 and the position limiting mechanism 13 are both disposed on the end surface of one of the position limiting strips 14.
The workpieces are arranged on the conveying belt 11 under the action of the two limiting strips 14 and are processed by the dust removal mechanism 12 and the limiting mechanism 13, so that the feeding efficiency and quality are ensured.
In this embodiment, the first driving element 422, the second driving element 221, the third driving element 241, the fourth driving element 3131, the fifth driving element 3221, the sixth driving element 331, the eighth driving element 341, the ninth driving element 342, the tenth driving element 54, and the eleventh driving element 251 are all telescopic cylinders; the first clamping jaw 424, the second clamping jaw 434, the third clamping jaw 443, the fourth clamping jaw 3132 and the seventh clamping jaw 55 are all parallel air clamps with clamping pieces, and the fifth clamping jaw 3222 and the sixth clamping jaw 332 are all centering sliding table cylinders; the first driving mechanism 41, the second driving mechanism 52 and the third driving mechanism 53 are all linear motor driving modules.
The operation of the present embodiment will be described with a charger as a workpiece, and the first, second, and third operating mechanisms 42, 43, and 44 share the same first driving mechanism 41, so that the workpiece conveying motions of the first, second, and third operating mechanisms 42, 43, and 44 are synchronized. S1-S4 are carried out simultaneously, and in order to better understand the working process of the embodiment, the working process of the equipment is particularly disassembled in the following steps:
the driving mechanism is driving, the first working mechanism 42 moves from the feeding device 1 to the film tearing device 2, the second working mechanism 43 moves from the film tearing device 2 to the film covering device 3, and the third working mechanism 44 leaves the film covering device 3.
S1, feeding: workpieces are input into the equipment in the feeding device 1, and a plurality of workpieces are input in an arrangement mode on the conveying belt 11 under the action of the two limiting strips 14 and are processed through the dust removal mechanism 12 and the limiting mechanism 13; the first working mechanism 42 moves the workpiece at the tail end of the conveying belt 11 to the film tearing device 2, the first driving piece 422 drives the first clamping jaw 424 to be close to the workpiece in the vertical direction, the first clamping jaw 424 grabs the workpiece, the first rotating cylinder 423 drives the first clamping jaw 424 to rotate, the workpiece is in a vertical state, and the first working mechanism 42 is driven by the first driving mechanism 41 to move to the action end of the first positioning mechanism 24 of the film tearing device 2.
S2, tearing the film: the workpiece is arranged on the first limiting plate 243 of the first positioning mechanism 24, the third driving piece 241 drives the first lifting support 242 to rise, and the workpiece just falls into the grabbing end of the second working mechanism 43; the second working mechanism 43 grabs the workpiece, and simultaneously, the second driving piece 221 of the belt pressing mechanism 22 drives the material pressing block 222 to press down to approach the workpiece, so that the adhesive tape output by the material passing mechanism 23 is adhered to the 'surface film' of the workpiece; the third driving element 241 drives the first lifting support 242 to reset, the workpiece leaves the first limiting plate 243, the positioning suction cup 244 is closed, and the second driving element 221 drives the material pressing block 222 to reset; the first driving motor 432 drives the second clamping jaw 434 to rotate, so that the workpiece rotates, the adhesive tape sticks off all 'surface films' on the workpiece, and the film tearing function is realized. After the film is torn, the second working mechanism 43 is driven by the first driving mechanism 41 to move to the action end of the second positioning mechanism 33 of the film covering device 3.
S3, transferring: the second working mechanism 43 is arranged at the film covering device 3, the workpiece is positioned at the action end of the second positioning mechanism 33, the sixth driving element 331 drives the second positioning pawl disc 333 to ascend, the sixth clamping jaw 332 drives the second positioning pawl disc 333 to position the workpiece, and meanwhile, the seventh driving element 334 drives the second limiting plate 335 to be matched with the lug 336 to position the workpiece; meanwhile, the eleventh driving member 251 drives the detector 255 to move so that the working end of the detector 255 approaches the workpiece. Meanwhile, the film sleeve is output from the emptying device 3121 and is sleeved outside the film covering die 314 after being pressed and guided by a plurality of roller shafts 3122.
At this time, the driving mechanism drives reversely, the first working mechanism 42 moves from the film tearing device 2 to the feeding device 1, the second working mechanism 43 moves from the film covering device 3 to the film tearing device 2, and the third working mechanism 44 enters the film covering device 3.
S4, film covering:
The third clamping jaw 443 of the third working mechanism 44 clamps the workpiece, and meanwhile, the sixth clamping jaw 332 and the seventh driving element 334 of the second positioning mechanism 33 are driven to reset, and the sixth driving element 331 drives the second positioning jaw disc 333 to descend and reset; the second driving motor 441 drives the screw rod sliding module 442, the third clamping jaw 443 moves forward under the action of the screw rod sliding module 442, pushes the workpiece into a film sleeve on the input clamping assembly 322 of the first positioning jaw disc 3223, and ejects the film sleeve mold 314 out; meanwhile, the film covering fixing mechanism 34 fixes the opening of the film covering, the ninth driving member 342 and the eighth driving member 341 jointly drive the fixed suction cup 343 to be close to the opening of the film covering, and the fixed suction cup 343 adsorbs the film covering to fix the workpiece.
The clamping assembly 322 works to clamp the workpiece together with the film sleeve, the film sleeve fixing mechanism 34 is reset, and the cutter assembly 321 cuts off the film sleeve.
S5, discharging: the second driving mechanism 52, the third driving mechanism 53 and the tenth driving member 54 jointly drive the seventh clamping jaw 55 to approach to the workpiece on the fixed clamping assembly 322, the seventh clamping jaw 55 grips the workpiece, and the second driving mechanism 52, the third driving mechanism 53 and the tenth driving member 54 jointly drive the seventh clamping jaw 55 to move, so that the workpiece is discharged and processed, and the discharging is normal. When the quality inspection mechanism 25 detects that the 'pellicle' of the workpiece is not completely torn off, the workpiece is directly moved to the waste discharge slideway 01 by the discharge device 5 to be discharged.
What has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept thereof, and these changes and modifications can be made without departing from the spirit and scope of the invention.
Claims (10)
1. The automatic film tearing and covering equipment is characterized by comprising a machine table (0), a feeding device (1), a film tearing device (2), a film covering device (3) and a carrying device (4), the feeding device (1), the film tearing device (2), the film covering device (3) and the carrying device (4) are all arranged on the end surface of the machine table (0), the feeding device (1), the film tearing device (2) and the film covering device (3) are arranged in a straight line, the carrying device (4) is positioned at one side of the feeding device (1), the film tearing device (2) and the film covering device (3) which are shared, the conveying device (4) comprises a first driving mechanism (41), a first working mechanism (42), a second working mechanism (43) and a third working mechanism (44), the first working mechanism (42), the second working mechanism (43) and the third working mechanism (44) are arranged on the driving end of the first driving mechanism (41) in a linear manner;
the feeding device (1) is configured to arrange and input workpieces into the equipment;
the film tearing device (2) is configured to remove a 'pellicle' of the workpiece;
the film covering device (3) is configured to cover a film cover on a workpiece;
the conveying device (4) is configured to convey the workpiece and process the workpiece in cooperation with each device.
2. The automatic film tearing and covering equipment according to claim 1, wherein the first working mechanism (42) comprises a first mounting vertical plate (421), a first driving part (422), a first rotating cylinder (423) and a first clamping jaw (424), the first driving part (422) is arranged on the first mounting vertical plate (421), the first rotating cylinder (423) is arranged at the driving end of the first driving part (422), and the first clamping jaw (424) is arranged at the driving end of the first rotating cylinder (423);
the second working mechanism (43) comprises a second mounting vertical plate (431), a first driving motor (432), a rotating shaft (433) and a second clamping jaw (434), the second clamping jaw (434) is arranged on the second mounting vertical plate (431) through the rotating shaft (433), and the first driving motor (432) is in driving connection with the rotating shaft (433);
the third working mechanism (44) comprises a second driving motor (441), a screw rod sliding module (442) and a third clamping jaw (443), the third clamping jaw (443) is arranged at the driving end of the screw rod sliding module (442), and the second driving motor (441) is in driving connection with the screw rod sliding module (442).
3. The automatic film tearing and covering equipment according to claim 2, wherein the film tearing device (2) comprises a first fixed vertical plate (21), a belt pressing mechanism (22) and a material passing mechanism (23), the material passing mechanism (23) is arranged on the first fixed vertical plate (21), and the belt pressing mechanism (22) is arranged on the first fixed vertical plate (21) and is positioned above the working end of the material passing mechanism (23); the belt pressing mechanism (22) comprises a second driving piece (221) and a material pressing block (222), and the material pressing block (222) is arranged at the driving end of the second driving piece (221).
4. The automatic film tearing and covering equipment according to claim 3, wherein the film tearing device (2) further comprises a first positioning mechanism (24), and the first positioning mechanism (24) is arranged on the first fixed vertical plate (21) and is positioned below the belt pressing mechanism (22); first positioning mechanism (24) include third driving piece (241), first lifting support (242), first limiting plate (243) and location sucking disc (244), the drive end of third driving piece (241) is located in first lifting support (242), first limiting plate (243) are located on the terminal surface of first lifting support (242), location sucking disc (244) are located on first lifting support (242) and are located one side of first limiting plate (243).
5. The automatic film tearing and covering equipment as claimed in claim 2, wherein the film covering device (3) comprises a film covering feeding mechanism (31) and a clamping and cutting mechanism (32), the film covering feeding mechanism (31) comprises a film covering platform (311), a material conveying assembly (312), a film conveying manipulator (313) and a film covering mold (314), the material conveying assembly (312) is arranged at the rear end of the film covering platform (311), the film conveying manipulator (313) is arranged above the film covering platform (311), and the film covering mold (314) is movably arranged on the end face of the film covering platform (311); the clamping and cutting mechanism (32) comprises a cutter component (321) and a clamping component (322), the clamping component (322) is arranged at the front end of the film covering platform (311), the cutter component (321) is arranged between the clamping component (322) and the film covering platform (311), and the film feeding mechanical arm (313) can drive the film covering mold (314) to enter the driving end of the clamping component (322).
6. The automated equipment for film tearing and covering according to claim 5, characterized in that the covering device (3) further comprises a second positioning mechanism (33), the second positioning mechanism (33) is arranged on one side of the clamping and cutting mechanism (32) far away from the film covering and feeding mechanism (31), the second positioning mechanism (33) comprises a sixth driving piece (331), a sixth clamping jaw (332), a second positioning jaw disc (333), a seventh driving piece (334) and a second limiting plate (335), the sixth clamping jaw (332) is arranged at the driving end of the sixth driving piece (331), the second positioning claw disc (333) is arranged at the driving end of the sixth clamping jaw (332), the seventh driving piece (334) is arranged at the driving end of the sixth driving piece (331) and is positioned below the sixth clamping jaw (332), a protruding piece (336) is arranged on one side of the second positioning claw disc (333), and the second limiting plate (335) is arranged at the driving end of the seventh driving piece (334).
7. The automatic film tearing and covering equipment according to claim 5, wherein the film covering device (3) further comprises a film covering fixing mechanism (34), the film covering fixing mechanism (34) is arranged above the clamping assembly (322), the film covering fixing mechanism (34) comprises an eighth driving member (341), a ninth driving member (342) and a fixed suction disc (343), the eighth driving member (341) is fixedly arranged, the ninth driving member (342) is arranged at the driving end of the eighth driving member (341), the ninth driving member (342) and the eighth driving member (341) are vertically distributed, and the fixed suction disc (343) is arranged at the driving end of the ninth driving member (342).
8. The automatic equipment for film tearing and covering according to any one of claims 2 to 7, characterized by further comprising a discharging device (5), the discharging device (5) is arranged on the machine table (0) and is positioned on one side of the film covering device (3) far away from the film tearing device (2), the discharging device (5) comprises a portal frame (51), a second driving mechanism (52), a third driving mechanism (53), a plurality of tenth driving pieces (54) and a seventh clamping jaw (55), the second driving mechanism (52) is arranged on the portal frame (51), the third driving mechanism (53) is arranged at the driving end of the second driving mechanism (52), and a plurality of tenth driving pieces (54) are connected in a driving way and arranged at the driving end of the third driving mechanism (53), the seventh clamping jaw (55) is arranged at the driving end of a tenth driving piece (54) far away from the third driving mechanism (53).
9. The automatic film tearing and covering equipment according to claim 8, wherein the film tearing device (2) comprises a quality inspection mechanism (25), and the quality inspection mechanism (25) is arranged above the working end of the film covering device (3); the quality inspection mechanism (25) comprises an eleventh driving piece (251) and a detector (255), wherein the detector (255) is arranged at the driving end of the eleventh driving piece (251); the machine table (0) is provided with a waste discharge slideway (01), and the waste discharge slideway (01) is positioned below the discharging device (5).
10. The automatic film tearing and covering equipment according to any one of claims 2 to 7, wherein the feeding device (1) comprises two symmetrically distributed limiting strips (14) which are a conveying belt (11), a dust removing mechanism (12) and a limiting mechanism (13), the tail ends of the conveying belt (11) are arranged on a baffle (15), the two limiting strips (14) are arranged on the front side and the rear side of the conveying belt (11), the tail ends of the limiting strips (14) close to the carrying device (4) are provided with openings, and the dust removing mechanism (12) and the limiting mechanism (13) are arranged on the end face of one of the limiting strips (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020875620.0U CN212354654U (en) | 2020-05-22 | 2020-05-22 | Automatic equipment for film tearing and covering |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020875620.0U CN212354654U (en) | 2020-05-22 | 2020-05-22 | Automatic equipment for film tearing and covering |
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| CN212354654U true CN212354654U (en) | 2021-01-15 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111731620A (en) * | 2020-05-22 | 2020-10-02 | 赛尔康(贵港)有限公司 | Automatic equipment for film tearing and covering |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111731620A (en) * | 2020-05-22 | 2020-10-02 | 赛尔康(贵港)有限公司 | Automatic equipment for film tearing and covering |
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Effective date of registration: 20230925 Address after: 541000 Building 6, north of Yang18th Road, west of Yang25th Road, and east of Yang26th Road, Yangtang Industrial Park, Guilin Economic Development Zone, Guilin City, Guangxi Zhuang Autonomous Region Patentee after: Guilin Saierkang Electronic Technology Co.,Ltd. Address before: 537000 intersection of Xiliu road and Xijiu Road, Xijiang Industrial Park, Gangbei District, Guigang City, Guangxi Zhuang Autonomous Region Patentee before: Selkon (Guigang) Co.,Ltd. |