CN114952311A - Material belt type assembly welding and cutting integrated machine - Google Patents
Material belt type assembly welding and cutting integrated machine Download PDFInfo
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- CN114952311A CN114952311A CN202210804985.8A CN202210804985A CN114952311A CN 114952311 A CN114952311 A CN 114952311A CN 202210804985 A CN202210804985 A CN 202210804985A CN 114952311 A CN114952311 A CN 114952311A
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- 239000000463 material Substances 0.000 title claims abstract description 337
- 238000003466 welding Methods 0.000 title claims abstract description 115
- 238000005520 cutting process Methods 0.000 title claims abstract description 32
- 230000007246 mechanism Effects 0.000 claims abstract description 128
- 238000004080 punching Methods 0.000 claims abstract description 29
- 238000007599 discharging Methods 0.000 claims abstract description 12
- 238000012546 transfer Methods 0.000 claims description 21
- 238000013519 translation Methods 0.000 claims description 21
- 238000003825 pressing Methods 0.000 claims description 15
- 238000004064 recycling Methods 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 239000000969 carrier Substances 0.000 claims description 2
- 230000007723 transport mechanism Effects 0.000 claims description 2
- 238000006073 displacement reaction Methods 0.000 claims 2
- 230000000694 effects Effects 0.000 claims 2
- 238000004806 packaging method and process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 238000012797 qualification Methods 0.000 abstract description 2
- 230000032258 transport Effects 0.000 description 13
- 239000004615 ingredient Substances 0.000 description 7
- 239000002184 metal Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
Abstract
The invention discloses a material belt type assembling, welding and cutting integrated machine which comprises a main material feeding mechanism, an auxiliary material punching mechanism, an auxiliary material carrying mechanism, a laser welding mechanism, a carrier removing mechanism and a discharging mechanism, wherein the main material feeding mechanism, the laser welding mechanism and the carrier removing mechanism are sequentially arranged along the same straight line, and the auxiliary material feeding mechanism and the auxiliary material punching mechanism are sequentially arranged along the same straight line. According to the invention, the welded main material and auxiliary material are fed through the material belt, so that the packaging cost and labor cost are saved, all processes are finished through the automatic cutting, carrying, assembling, welding, cutting and packaging of the equipment and one equipment assembly line, the manual participation is reduced, the product qualification rate is improved, the welding quality is improved, and the welding efficiency is improved.
Description
Technical Field
The invention relates to the technical field of welding, in particular to a material belt type assembling, welding and cutting integrated machine.
Background
In 3C product structural members such as computers, tablet computers, mobile phones, digital cameras and the like, a plurality of precise hardware and embedded injection molding parts are arranged, two hardware materials with different structures are generally subjected to laminated welding by a laser welding machine during production and processing, and the welded hardware materials are tiny and light, so that the welded hardware materials are huge in demand for 3C products in the market at present, and the welded hardware materials serve as an important production process of the 3C products and become an important link for limiting the output scale. The traditional mode of single-body type and manual assembly welding is commonly used in the industry at present, many links of the two modes need manual participation, for example, auxiliary materials and main materials need to be manually stacked and bonded together, only one auxiliary material and main material need to be bonded, the bonding is completed when one auxiliary material and main material are bonded, a manual welding machine needs to be held during welding, the main material and the auxiliary material after the alignment and the attachment are welded, the precision of the hand-held welding can not be ensured because the welding part is tiny, which is not beneficial to ensuring the quality of the product, in addition, the market has large demand on precise hardware, and the handheld welding has low welding speed, therefore, more welding production lines are necessary for enterprises to increase the productivity, which leads to a great increase in production cost, in the era of increasingly accelerated market competition, an automated precise hardware welding device capable of saving production cost and reducing product reject ratio is continuously provided.
Disclosure of Invention
The invention aims to provide a material-belt type assembling, welding and cutting integrated machine to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a material area formula assembly welding cuts all-in-one, includes the frame, be equipped with in the frame in proper order:
the main material feeding mechanism is provided with a main material disc, and the main material disc is used for loading a main material belt embedded with main materials;
the auxiliary material feeding mechanism is arranged in parallel with the main material feeding mechanism and is provided with an auxiliary material disc, and the auxiliary material disc is used for loading an auxiliary material belt embedded with auxiliary materials;
the auxiliary material punching mechanism is used for punching and separating the auxiliary material and the auxiliary material belt and cutting and recycling the auxiliary material belt after the auxiliary material is separated;
the auxiliary material conveying mechanism is arranged between the auxiliary material feeding mechanism and the main material feeding mechanism and is used for conveying the separated auxiliary materials to the laser welding mechanism;
the laser welding mechanism comprises a laser welding module, a feeding module and a welding station, and the laser welding mechanism is used for welding the auxiliary material conveyed by the auxiliary material conveying mechanism with the main material on the main material belt to obtain an original piece;
the carrier removing mechanism comprises a breaking module and a belt pressing module and is used for removing the carriers of the main material belt original components;
the discharging mechanism comprises a main material belt cutting module which separates an original from the main material belt;
the main material feeding mechanism, the laser welding mechanism and the carrier removing mechanism are sequentially arranged along the same straight line, and the auxiliary material feeding mechanism and the auxiliary material punching mechanism are sequentially arranged along the same straight line.
Preferably, auxiliary material die-cut mechanism includes that first stamping die, the die-cut support of auxiliary material, second stamping die and auxiliary material remove the support module, first stamping die, second stamping die locate the up end of the die-cut support of auxiliary material, the auxiliary material removes the support module and locates the downside of the die-cut support of auxiliary material just is located first stamping die's below, the auxiliary material removes the support module and includes a lead screw, screw drive is connected with the backup pad, the top of backup pad is equipped with the transport suction head, the transport suction head holds the auxiliary material on the auxiliary material area and cooperates behind the auxiliary material that first stamping die is die-cut makes the auxiliary material on the auxiliary material area separate.
Preferably, the auxiliary material carrying mechanism comprises a carrying robot and a transfer platform, the free end of the carrying robot is provided with a variable-pitch sucker gripper, and the variable-pitch sucker gripper is provided with a positioning pin.
Preferably, the transfer platform comprises a rotating platform, a rotating motor is connected to the lower side of the rotating platform, positioning fixtures are arranged at two ends of the rotating platform, and a first air cylinder is movably connected to each positioning fixture.
Preferably, the positioning fixture comprises a bottom plate fixedly arranged on the upper end face of the rotary platform, a fixed auxiliary material carrying plate and a movable auxiliary material carrying plate are arranged on the bottom plate, two ends of the movable auxiliary material carrying plate are connected with second cylinders, and the second cylinders are connected with the bottom plate in a sliding manner through sliding rails.
Preferably, the fixed auxiliary material carrying plate and the movable auxiliary material carrying plate are both provided with positioning insertion holes.
Preferably, the feeding module comprises a first translation cylinder and a first lifting cylinder, the first lifting cylinder is arranged on a sliding table of the first translation cylinder, a feeding suction head mounting plate is arranged on the first lifting cylinder in a sliding manner, and a feeding suction head is arranged at the bottom end of the feeding suction head mounting plate;
the laser welding module comprises a second translation cylinder and a second lifting cylinder, the second lifting cylinder is arranged on a sliding table of the second translation cylinder, a welding machine mounting frame is connected to the sliding table of the second lifting cylinder, and a laser welding machine is arranged on the welding machine mounting frame;
and a welding pressing plate is arranged above the welding station, and a third lifting cylinder is connected to one side of the welding pressing plate.
Preferably, the carrier is rejected the mechanism and is pressed the area module including the rupture module and pressing, the rupture module with it is used for carrying to press to be equipped with between the area module the material area track in major ingredient material area, the rupture module includes the base and locates the cylinder of drawing behind the base up end, the up end both sides of base are equipped with the slide rail, it is equipped with rupture motor mounting bracket to slide on the slide rail, draw the drive end of cylinder behind with rupture motor mounting bracket connects, be equipped with fourth lift cylinder in the motor mounting bracket of breaking, the rupture chuck is installed in the drive of fourth lift cylinder, it includes pressure head and drive to press the area module the fifth lift cylinder of pressure head up-and-down motion, a third translation cylinder is connected to fifth lift cylinder.
Preferably, the breaking chuck comprises a breaking motor, the bottom end of the breaking motor is connected with the driving end of the fourth lifting cylinder, the driving end of the breaking motor is eccentrically connected with a gripper assembly, two ends of the gripper assembly are slidably connected with a gripper mounting frame, and the top end of the gripper mounting frame is fixedly connected with the front end of the breaking motor.
Preferably, still include and be used for pulling the motion is taken to main material and supplementary product material.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, the welded main material and auxiliary material are fed through the material belt, so that the packaging cost and labor cost are saved, all processes are finished through the automatic cutting, carrying, assembling, welding, cutting and packaging of the equipment and one equipment assembly line, the manual participation is reduced, the product qualification rate is improved, the welding quality is improved, and the welding efficiency is improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the connection relationship between the auxiliary material punching mechanism and the auxiliary material feeding mechanism according to the present invention;
FIG. 3 is a schematic structural view of an auxiliary material punching mechanism according to the present invention;
FIG. 4 is a schematic structural view of an auxiliary material conveying mechanism according to the present invention;
FIG. 5 is a schematic view of a variable pitch sucker gripper configuration of the present invention;
FIG. 6 is a schematic view of a turning platform according to the present invention;
FIG. 7 is a view of the positioning fixture of the present invention;
FIG. 8 is a schematic structural diagram of a main material feeding mechanism, a laser welding mechanism and a carrier removing mechanism according to the present invention;
FIG. 9 is a view of the laser welding mechanism of the present invention;
FIG. 10 is a schematic diagram of a laser welding module according to the present invention;
FIG. 11 is a schematic view of a welding station of the present invention;
FIG. 12 is a schematic view of a carrier reject mechanism according to the present invention;
FIG. 13 is a schematic view (in part) of the carrier reject mechanism of the present invention;
FIG. 14 is a schematic view of a gripper assembly of the carrier reject mechanism according to the present invention;
FIG. 15 is a view of the discharge mechanism of the present invention;
fig. 16 is an enlarged view of a portion D of fig. 15.
In the figure: 1. a frame; 2. a discharge carrying robot; 3. a material pulling module; 31. a material pulling cylinder; 32. a material pulling plate; 33. a material pulling pressure head cylinder; 34. pulling and pressing the material; 35. pulling the material rail; 36. pulling a material positioning bolt; 37. a sensor; 100. a main material feeding mechanism; 101. a main material tray; 102. a main material feeding motor; 103. A main material disc guide metal plate; 200. an auxiliary material feeding mechanism; 201. an auxiliary material tray; 202. an auxiliary material feeding motor; 203. an auxiliary material disc guide metal plate; 300. an auxiliary material punching mechanism; 301. a first stamping die; 302. punching the bracket by using the auxiliary material; 303. a second stamping die; 304. a waste collection tank; 305. the auxiliary material moving and supporting module; 3051. a lead screw; 3052. a support plate; 3053. carrying the suction head; 400. an auxiliary material conveying mechanism; 401. A transfer robot; 402. a transfer platform; 4021. rotating the platform; 4022. a rotating electric machine; 4025. a first cylinder; 403. a variable-pitch sucker gripper; 4031. a variable pitch module; 4032. a variable pitch motor; 4033. lifting the suction head; 406. positioning pins; 407. positioning a clamp; 4071. a base plate; 4072. fixing an auxiliary material carrying plate; 4073. a movable auxiliary material carrying plate; 4074. a second cylinder; 408. positioning holes; 500. a laser welding mechanism; 501. a laser welding module; 5011. a second translation cylinder; 5012. a second lifting cylinder; 5013. Mounting a welding machine; 5014. laser welding machine; 502. a feeding module; 5021. a first translation cylinder; 5022. a first lifting cylinder; 5023. a feeding suction head mounting plate; 5024. a feeding suction head; 503. a welding station; 5031. welding a pressing plate; 5032. a third lifting cylinder; 600. a carrier removal mechanism; 601. breaking the module; 6011. a base; 6012. a back pull cylinder; 6013. a slide rail; 6014. breaking the motor mounting rack; 6015. a fourth lifting cylinder; 602. a belt pressing module; 6021. a pressure head; 6022. a fifth lifting cylinder; 6023. a third translation cylinder; 603. a tape track; 604. breaking the chuck; 6041. breaking the motor; 6042. a gripper assembly; 60421. a clamping jaw; 60422. a clamping jaw cylinder; 6043. a gripper mounting frame; 700. a discharging mechanism; 701. a main material belt cutting module; 7011. a third stamping die; 7012. a fourth stamping die; 702. an original conveying module; 7021. an original conveying cylinder; 7022. an original conveying lifting cylinder; 7023. an original conveying sucker; 703. a discharging transfer module; 7031. and (5) discharging and positioning the clamp.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-16, the present invention provides a technical solution: the utility model provides a material area formula assembly welding cuts all-in-one, which comprises a frame 1, be equipped with major ingredient feed mechanism 100 in the frame 1, auxiliary material feed mechanism 200, auxiliary material die-cutting mechanism 300, auxiliary material transport mechanism 400, laser welding mechanism 500, mechanism 600 and discharge mechanism 700 are rejected to the carrier, auxiliary material feed mechanism 200 sets up the one end in frame 1 with major ingredient feed mechanism 100 side by side, wherein, major ingredient feed mechanism 100, laser welding mechanism 500, mechanism 600 is rejected to the carrier, discharge mechanism 700 sets gradually along same straight line, auxiliary material feed mechanism 200, auxiliary material die-cutting mechanism 300 sets gradually along same straight line. The auxiliary material carrying mechanism 400 is arranged between the auxiliary material feeding mechanism 200 and the main material feeding mechanism 100 and used for carrying the auxiliary material separated by the auxiliary material punching mechanism 300 to the laser welding mechanism 500, the laser welding mechanism 500 welds the auxiliary material conveyed by the auxiliary material carrying mechanism 400 and the main material on the main material belt 2 to obtain an original piece, the carrier removing mechanism 600 removes the carrier of the original piece of the main material belt, the redundant material is separated, and the discharging mechanism 700 carries the raw material to the next station after cutting the material on the main material belt.
Specifically, the main material feeding mechanism 100 is provided with a main material tray 101, a main material tray guide metal plate 103 and a main material feeding motor 102 for driving the main material tray 101 to rotate, the main material tray 101 is used for loading a main material belt embedded with main materials, the main material tray guide metal plate 103 is arranged on the outer side of a tray groove of the main material tray 101 for guiding the main material belt, the main material feeding motor 102 drives the main material tray 101 to rotate for feeding the main materials to the laser welding mechanism 500, the auxiliary material feeding mechanism 200 comprises an auxiliary material tray 201, an auxiliary material feeding motor 202 and an auxiliary material tray guide metal plate 203, the auxiliary material tray guide metal plate 203 is arranged on the outer side of the tray groove of the auxiliary material tray 201 for guiding the auxiliary material belt, the auxiliary material feeding motor 202 drives the auxiliary material tray 201 to feed the auxiliary material to the auxiliary material punching mechanism 300, the auxiliary material punching mechanism 300 is used for separating the auxiliary materials from the auxiliary materials and cutting and recovering the auxiliary material belt after the auxiliary materials are separated, and the two feeding mechanisms are used for feeding through automatic feeding, the feeding efficiency is high.
Specifically, the auxiliary material punching mechanism 300 comprises a first punching die 301, an auxiliary material punching support 302, a second punching die 303 and an auxiliary material moving support module 305, wherein the first punching die 301 and the second punching die 303 are arranged on the upper end face of the auxiliary material punching support 302, the auxiliary material moving support module 305 is arranged on the lower side of the auxiliary material punching support 302 and is positioned below the first punching die 301, the auxiliary material moving support module 305 comprises a screw 3051, the screw 3051 is in driving connection with a support plate 3052, a carrying suction head 3053 is arranged at the top end of the support plate 3052, and after the auxiliary material strip enters the first punching die 301, the first stamping die 301 stamps the auxiliary material belt to separate the auxiliary material from the auxiliary material belt, transport suction head 3053 when the punching press of first stamping die 301 and hold the auxiliary material in the auxiliary material area, adsorb the auxiliary material after the separation on transport suction head 3053, the die-cut support 302 of auxiliary material is taken out with backup pad 3052 in the action of lead screw 3051. The auxiliary material belt after the auxiliary material is separated is continuously conveyed to a second stamping die 303, the auxiliary material belt after the auxiliary material is separated is punched into fragments by the second stamping die 303, and the fragments fall into a waste collecting tank 304 arranged outside the second stamping die 303.
Specifically, the auxiliary material conveying mechanism 400 comprises a conveying robot 401 and a transfer platform 402, a variable-pitch sucker gripper 403 is arranged at the free end of the conveying robot 401, a positioning pin 406 is arranged on the variable-pitch sucker gripper 403, the conveying robot 401 adopts a four-axis robot, the conveying robot 401 drives the variable-pitch sucker gripper 403 to move to the position above a conveying suction head 3053, the variable-pitch sucker gripper 403 aligns the auxiliary material adsorbed by the conveying suction head 3053 through variable pitch, then the variable-pitch sucker gripper 403 adsorbs the auxiliary material, the conveying robot 401 conveys the auxiliary material to the transfer platform 402, and the transfer platform 402 conveys the auxiliary material to the laser welding mechanism 500 through rotation.
Further, the variable-pitch sucker gripper 403 comprises a variable-pitch module 4031, a variable-pitch motor 4032 and a lifting sucker 4033, wherein the variable-pitch motor 4032 drives the variable-pitch module 4031 to change the pitch, so that the pitch of the lifting sucker 4033 is changed to adapt to the pitch of the conveying sucker 3053, and auxiliary materials are adsorbed.
Further, the transfer platform 402 comprises a rotating platform 4021, a rotating motor 4022 is connected to the lower side of the rotating platform 4021, positioning clamps 407 are arranged at two ends of the rotating platform 4021, a first cylinder 4025 is movably connected to the positioning clamps 407, the auxiliary material is placed into the positioning clamps 407 by the variable-pitch sucker gripper 403, the rotating motor 4022 drives the rotating platform 4021 to rotate 180 degrees, the positioning clamps 407 loaded with the auxiliary material are sent to 500 stations of the laser welding mechanism, meanwhile, the positioning clamps 407 at the other end of the rotating platform 4021 are moved to the positions below the variable-pitch sucker gripper 403, and the remaining auxiliary material is placed into the positioning clamps 407 by the variable-pitch sucker gripper 403. The rotating motor 4022 is a stepping motor, and the rotating platform 4021 is driven to rotate by an angle of 180 ° each time.
Specifically, the positioning fixture 407 includes a bottom plate 4071 fixedly disposed on the upper end surface of the rotating platform 4021, the bottom plate 4071 is provided with a fixed auxiliary material carrying plate 4072 and a movable auxiliary material carrying plate 4073, two ends of the movable auxiliary material carrying plate 4073 are connected with a second cylinder 4074, the second cylinder 4074 is slidably connected to the bottom plate 4071 through a sliding rail, the fixed auxiliary material carrying plate 4072 and the movable auxiliary material carrying plate 4073 are both provided with positioning holes 408, the second cylinder 4074 drives the movable auxiliary material carrying plate 4073 to move, so that the positioning fixture 407 adapts to different variable-pitch suction cups 403, and meanwhile, the variable-pitch suction cup grippers are positioned with the positioning holes 408 through positioning pins 406, so that the variable-pitch suction cup grippers 403 and the positioning fixture can be accurately aligned, and accurately place the auxiliary material 407 adsorbed by the lifting suction head 4033 into the auxiliary material placing groove on the positioning fixture 407.
Specifically, the laser welding mechanism 500 includes a feeding module 502, a laser welding module 501 and a welding station 503, the feeding module 502 includes a first translation cylinder 5021 and a first lifting cylinder 5022, the first lifting cylinder 5022 is disposed on a sliding table of the first translation cylinder 5021, a feeding suction head mounting plate 5023 is slidably disposed on the first lifting cylinder 5022, a feeding suction head 5024 is disposed at the bottom end of the feeding suction head mounting plate 5023, the feeding suction head 5024 adsorbs an auxiliary material from a positioning fixture 407, the first lifting cylinder 5022 is lifted, the first translation cylinder 5021 drives the first lifting cylinder 5022 to translate to drive the auxiliary material to the welding station 503 for welding, a welding pressing plate 5031 is disposed above the welding station 503, one side of the welding pressing plate 5031 is connected with a third lifting cylinder 5032, the third lifting cylinder 5032 descends to drive the welding pressing plate 5031 to compress the main material and the auxiliary material on the welding station 503, and wait for welding, the laser welding module 501 includes a second translation cylinder 5011, a welding station 5012, The second lifting cylinder 5012 is arranged on a sliding table of the second translation cylinder 5011, a welding machine mounting frame 5013 is connected to the sliding table of the second lifting cylinder 5012, a laser welding machine 5014 is arranged on the welding machine mounting frame 5013, the second translation cylinder 5011 drives the second lifting cylinder 5012 to move to the position above the welding station 503, the second lifting cylinder 5012 descends, and the laser welding machine 5014 is close to the main materials and the auxiliary materials to be welded, so that welding can be started.
Specifically, the carrier removing mechanism 600 includes a breaking module 601 and a belt pressing module 602, a belt track 603 for conveying a main material belt is arranged between the breaking module 601 and the belt pressing module 602, the breaking module 601 includes a base 6011 and a rear pull cylinder 6012 arranged on an upper end surface of the base 6011, slide rails 6013 are arranged on two sides of the upper end surface of the base 6011, a breaking motor mounting rack 6014 is arranged on the slide rails 6013 in a sliding manner, a driving end of the rear pull cylinder 6012 is connected with the breaking motor mounting rack 6014, the rear pull cylinder 6012 drives the breaking motor mounting rack 6014 to be close to the belt track 603 or to be far away from the belt track 601603 through telescoping, a fourth lifting cylinder 6015 is arranged in the breaking motor mounting rack 6014, a breaking chuck 604 is installed in a driving manner by the fourth lifting cylinder 6015, the breaking chuck 604 includes a breaking motor 6041, a bottom end of the breaking motor 6041 is connected with a driving end of the fourth lifting cylinder 6015, the driving end of the breaking motor 6041 is eccentrically connected with a hand assembly 6042, the two ends of the gripper assembly 6042 are slidably connected to a gripper mounting frame 6043, and the top end of the gripper mounting frame 6043 is fixedly connected to the front end of the break motor 6041. The push belt module 602 includes a push head 6021 and a fifth lift cylinder 6022 for driving the push head 6021 to move up and down, and the fifth lift cylinder 6022 is connected to a third translation cylinder 6023. The third translation cylinder 6023 of the belt pressing module 602 drives the fifth lifting cylinder 6022 to move forward to the upper side of the material belt track 603, the fifth lifting cylinder 6022 drives the ram 6021 to move downward to press the main material belt, the rear pulling cylinder 6012 drives the breaking motor mounting rack 6014 to be close to the material belt track 603, the fourth lifting cylinder 6015 drives the breaking chuck 604 to move downward to be close to the main material belt, the hand grip assembly 6042 of the breaking chuck 604 grips the redundant material on the main material belt, the driving shaft of the breaking motor 6041 rotates, the hand grip assembly 6042 is driven to move up and down by using the eccentric shaft principle, and then the redundant material is removed from the main material belt.
The gripper assembly 6042 of the present invention has four pairs of gripping jaws 60421 per set, and each pair of gripping jaws 60421 is driven by a gripping jaw cylinder 60422 to grip or release the excess material to remove the excess material from the main material strip.
Specifically, the carrier removing mechanisms 600 are continuously arranged in two groups along the material belt track 603, and the two groups of carrier removing mechanisms 600 are arranged in opposite directions, so that a plurality of redundant materials can be removed from the main material belt, and the working efficiency is improved.
Specifically, discharge mechanism 700 includes that the major ingredient material area cuts module 701, original paper transport module 702, ejection of compact transfer module 703, and original paper transport module 702 is used for cutting the major ingredient material area and carries the main material after welding and the auxiliary material on the major ingredient material area after module 701 cuts to ejection of compact transfer module 703, establishes ejection of compact transfer robot 2 by discharge mechanism 700 and transports the main material after welding and the auxiliary material on the ejection of compact transfer module 703 to next station and packs. Further, the main material strip cuts module 701 and includes third stamping die 7011, the main material strip passes third stamping die 7011, third stamping die 7011 is die-cut with the main material strip separation of original paper, original paper transport module 702 includes original paper transport cylinder 7021, be connected with original paper transport lift cylinder 7022 drive connection on original paper transport cylinder 7021's the slip table and be connected with original paper transport sucking disc 7023, original paper transport sucking disc 7023 adsorbs the original paper through the hole of third stamping die 7011's upper cover plate and takes out, deliver to ejection of compact transfer module 703, ejection of compact transfer module 703 is equipped with ejection of compact positioning fixture 7031 (the structure is the same with positioning fixture 407). The main material strip cutting module 701 further includes a fourth stamping die 7012, which is used for punching the main material strip into pieces for recycling.
In order to enable the main material belt and the auxiliary material belt to move automatically, a pulling module 3 (for example, arranged on the auxiliary material punching mechanism 300, the laser welding mechanism 500, the carrier removing mechanism 600 and the discharging mechanism 700) is arranged at the above mechanisms, the pulling module 3 comprises a pulling cylinder 31, a pulling plate 32, a pulling pressure head cylinder 33, a pulling pressure block 34, a sensor 37, a pulling track 35 and a pulling positioning bolt 36, the pulling cylinder 31 is arranged on the pulling plate 32, the pulling pressure head cylinder 33 is arranged on a sliding table of the pulling cylinder 31, the pulling pressure block 34 is arranged at the driving end of the pulling pressure head cylinder 33, the pulling track 35 for the main material to pass through is arranged on the pulling plate 32, the pulling positioning bolt 36 is arranged at the feeding port end of the pulling track 35, the sensor 37 is arranged at the lower side of the pulling plate 32, when the pulling starts, the pulling passes through the pulling positioning bolt 36, the pulling positioning bolt 36 is inserted into the insertion hole, the initial positioning is accurate, the material pulling pressure head cylinder 33 is pressed downwards, the material pulling pressure block 34 presses the material belt, the material pulling cylinder 31 drives the material pulling pressure head cylinder 33 to move, the material pulling pressure head cylinder moves from the position of one sensor 37 to the position of the other sensor 37 to complete one material pulling action, and if the material pulling pressure head cylinder does not move to the corresponding sensor 37, the sensor 37 gives an alarm.
Before the laser welding device works, the main material belt sequentially passes through the laser welding mechanism 500, the carrier removing mechanism 600 and the discharging mechanism 700 and passes through the material pulling module 3, and the material pulling module 3 performs initial positioning on the main material belt. Then the auxiliary material area passes auxiliary material die cutting mechanism 300, sets up and carries out initial positioning at the drawing material module 3 of auxiliary material die cutting mechanism 300 discharge gate to the auxiliary material area. During welding, the auxiliary material punching mechanism 300 punches the auxiliary material on the auxiliary material belt to be separated from the auxiliary material belt, the carrying robot 401 of the auxiliary material carrying mechanism 400 carries the auxiliary material to the transfer platform 402, the transfer platform 402 carries the auxiliary material to the station of the laser welding mechanism 500, the feeding module 502 carries the auxiliary material to the welding station 503, the auxiliary material is attached to the main material on the main material belt in the welding station 503, the welding pressing plate 5031 compresses the auxiliary material and the main material, the laser welding module 501 performs laser welding on the auxiliary material and the main material, the welding is completed to obtain an original, the material pulling module 3 pulls the main material belt by a distance to enable the welded main material belt to move out of the laser welding mechanism 500 and send the welded main material belt to the carrier removing mechanism 600, the carrier removing mechanism 600 removes redundant materials supporting the original on the main material belt, the main material belt after the redundant materials are removed continues to be sent to the discharging mechanism 700, the discharging mechanism 700 punches and separates the main material belt from the main material belt, and transferred to the discharging relay module 703 to wait for the next process.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a material area formula assembly welding cuts all-in-one, includes frame (1), its characterized in that: the frame (1) is provided with:
the main material feeding mechanism (100) is provided with a main material tray (101), and the main material tray (101) is used for loading a main material belt of the main materials;
the auxiliary material feeding mechanism (200) is arranged in parallel with the main material feeding mechanism (100) and is provided with an auxiliary material disc (201), and the auxiliary material disc (201) is used for loading an auxiliary material belt of auxiliary materials;
the auxiliary material punching mechanism (300) is used for punching and separating the auxiliary material and the auxiliary material belt and cutting and recycling the auxiliary material belt after the auxiliary material is separated;
the auxiliary material conveying mechanism (400) is arranged between the auxiliary material feeding mechanism (200) and the main material feeding mechanism (100) and is used for conveying the separated auxiliary materials to the laser welding mechanism (500);
the laser welding mechanism (500) comprises a laser welding module (501), a feeding module (502) and a welding station (503), and the laser welding mechanism (500) is used for welding the auxiliary materials conveyed by the auxiliary material conveying mechanism (400) with the main materials on the main material belt to obtain an original;
the carrier removing mechanism (600) comprises a breaking module (601) and a belt pressing module (602), and is used for removing the carriers of the main material belt original;
the discharging mechanism (700) comprises a main material belt cutting module (701), and the main material belt cutting module (701) separates an original from the main material belt;
the main material feeding mechanism (100), the laser welding mechanism (500) and the carrier removing mechanism (600) are sequentially arranged along the same straight line, and the auxiliary material feeding mechanism (200) and the auxiliary material punching mechanism (300) are sequentially arranged along the same straight line.
2. The material belt type assembling, welding and cutting integrated machine according to claim 1, characterized in that: auxiliary material die-cut mechanism (300) include that first stamping die (301), the die-cut support of auxiliary material (302), second stamping die (303) and auxiliary material remove supporting module (305), first stamping die (301), second stamping die (303) are located the up end of the die-cut support of auxiliary material (302), the auxiliary material removes supporting module (305) and locates the downside of the die-cut support of auxiliary material (302) and is located the below of first stamping die (301), auxiliary material removes supporting module (305) and includes a lead screw (3051), lead screw (3051) drive is connected with backup pad (3052), the top of backup pad (3052) is equipped with transport suction head (3053), transport suction head (3053) hold the auxiliary material back cooperation on the auxiliary material area first stamping die (301) make the auxiliary material separation on the auxiliary material area.
3. The material belt type assembling, welding and cutting integrated machine according to claim 1, characterized in that: auxiliary material transport mechanism (400) include transfer robot (401) and one transfer platform (402), transfer robot (401)'s free end is equipped with displacement sucking disc tongs (403), displacement sucking disc tongs (403) are equipped with locating pin (406).
4. The assembly welding and cutting integrated machine with material belt of claim 3, wherein: transfer platform (402) is including rotary platform (4021), rotary motor (4022) are connected with to the downside of rotary platform (4021), the both ends of rotary platform (4021) are equipped with positioning fixture (407), positioning fixture (407) swing joint has first cylinder (4025).
5. The assembly welding and cutting integrated machine with material belt of claim 4, wherein: positioning fixture (407) is including fixed setting bottom plate (4071) of rotary platform (4021) up end, it carries a position board (4072) and activity auxiliary material to be equipped with fixed auxiliary material on bottom plate (4071) and carries a position board (4073), the both ends that the activity auxiliary material carried a position board (4073) are connected with second cylinder (4074), second cylinder (4074) pass through the slide rail with bottom plate (4071) sliding connection.
6. The assembly welding and cutting integrated machine with material belt of claim 5, wherein: and the fixed auxiliary material carrying plate (4072) and the movable auxiliary material carrying plate (4073) are respectively provided with a positioning hole (408).
7. The assembly welding and cutting integrated machine with material belt of claim 6, wherein: the feeding module (502) comprises a first translation cylinder (5021) and a first lifting cylinder (5022), the first lifting cylinder (5022) is arranged on a sliding table of the first translation cylinder (5021), a feeding sucker mounting plate (5023) is arranged on the first lifting cylinder (5022) in a sliding mode, and a feeding sucker (5024) is arranged at the bottom end of the feeding sucker mounting plate (5023);
the laser welding module (501) comprises a second translation cylinder (5011) and a second lifting cylinder (5012), the second lifting cylinder (5012) is arranged on a sliding table of the second translation cylinder (5011), a welding machine mounting frame (5013) is connected to the sliding table of the second lifting cylinder (5012), and a laser welding machine (5014) is arranged on the welding machine mounting frame (5013);
a welding pressure plate (5031) is arranged above the welding station (503), and a third lifting cylinder (5032) is connected to one side of the welding pressure plate (5031).
8. The assembly welding and cutting integrated machine with material belt of claim 7, wherein: the carrier removing mechanism (600) comprises a breaking module (601) and a press belt module (602), the breaking module (601) and the press belt module (602) are provided with a material belt rail (603) for conveying the main material belt, the breaking module (601) comprises a base (6011) and a back-pull cylinder (6012) arranged on the upper end face of the base (6011), slide rails (6013) are arranged on two sides of the upper end face of the base (6011), a breaking motor mounting frame (6014) is arranged on the slide rails (6013) in a sliding manner, the driving end of the back-pull cylinder (6012) is connected with the breaking motor mounting frame (6014), a fourth lifting cylinder (6015) is arranged in the breaking motor mounting frame (6014), a breaking chuck (604) is installed in the driving manner of the fourth lifting cylinder (6015), the press belt module (602) comprises a pressure head (6021) and a fifth lifting cylinder (6022) for driving the pressure head (6021) to move up and down, the fifth lifting cylinder (6022) is connected with a third translation cylinder (6023).
9. The assembly welding and cutting integrated machine with material belt of claim 8, wherein: the utility model discloses a break-off clamp, including break motor (6041), break motor (6041)'s bottom with the drive end of fourth lift cylinder (6015) is connected, a drive end eccentric connection tongs subassembly (6042) of break motor (6041), a both ends sliding connection tongs installing frame (6043) of tongs subassembly (6042), the top of tongs installing frame (6043) with the front end fixed connection of break motor (6041).
10. The material belt type assembling, welding and cutting integrated machine according to claim 1, characterized in that: the material pulling device also comprises a material pulling module (3) for pulling the main material belt and the auxiliary material belt to move.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210804985.8A CN114952311A (en) | 2022-07-08 | 2022-07-08 | Material belt type assembly welding and cutting integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210804985.8A CN114952311A (en) | 2022-07-08 | 2022-07-08 | Material belt type assembly welding and cutting integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114952311A true CN114952311A (en) | 2022-08-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210804985.8A Pending CN114952311A (en) | 2022-07-08 | 2022-07-08 | Material belt type assembly welding and cutting integrated machine |
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| Country | Link |
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| CN (1) | CN114952311A (en) |
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